A novelty in the manufacture of water turrets (monitors)

Abstract

The invention relates to innovative production methods developed to ensure more effective and efficient production of water turrets (monitors) used on fire trucks and for industrial applications The invention relates in particular to the manufacture of water turrets (monitors), comprising a connection module (10) produced by machining, which safely transmits the pressurized water entering into the system to the body module, enables horizontal movement and performs the sealing function at the connection points, a body module (20) produced by machining, which splits the pressurized water into two directions, transmits it to the elbow module (30), and enables right-left movement and manual control of the system, an elbow module (30) produced by machining, which directs the flow of pressurized water upwards and ensures sealing at the connection points, and a nozzle module (40) produced by machining, which sprays pressurized water at the desired angle and flow rate.

Description

[0001] DESCRIPTION

[0002] A NOVELTY IN THE MANUFACTURE OF WATER TURRETS (MONITORS)

[0003] TECHNICAL FIELD

[0004] The invention relates to innovative production methods developed to ensure more effective and efficient production of water turrets (monitors) used on fire trucks and for industrial applications.

[0005] The invention relates in particular to the manufacture of water turrets (monitors), comprising a connection module produced by machining, which safely transmits the pressurized water entering into the system to the body module, enables horizontal movement and performs the sealing function at the connection points, a body module produced by machining, which splits the pressurized water into two directions, transmits it to the elbow module, and enables right-left movement and manual control of the system, an elbow module produced by machining, which directs the flow of pressurized water upwards and ensures sealing at the connection points, and a nozzle module produced by machining, which sprays pressurized water at the desired angle and flow rate.

[0006] STATE OF THE ART

[0007] Water turrets (monitors) are systems equipped with two drives that can direct water in horizontal and vertical directions, designed to perform fire extinguishing functions without requiring close proximity to the incident site. These drives actuate, via a shaft, mechanisms called worm gears. Worm gear systems increase motor torque, allowing the turret to move in said directions. Besides fire trucks, water turrets are also used effectively in ports, ships, industrial plants, recycling centers, agricultural applications and tower-like stations in aircraft hangars.

[0008] In the present art, casting, sandblasting, heat treatment and machining methods are widely used in the production of water turrets. However, there are a number of disadvantages to these methods. Material defects during the casting process can lead to problems such as cracks and cavities, which compromise the durability of the product and create potential hazards. Additionally, sandblasting and heat treatmentprocesses add costs, extend production time, and reduce efficiency. Machining, on the other hand, results in material waste and unnecessary time loss in production processes.

[0009] In the present art, material defects are a major problem due to flaws in the casting process. Cracks and cavities that may occur during casting can significantly reduce the durability of the product, leading to serious hazards such as explosion. This diminishes the reliability of water turrets and creates additional issues by increasing operating costs.

[0010] Production time and costs are another negative factor to consider in the present art. The casting process by its very nature takes a long time, slowing down the production process and reducing efficiency. This, combined with increased production costs, creates a financially disadvantageous situation.

[0011] Mold problems in the present art are a major factor that negatively affects production processes. The wooden models and cores used in casting wear down over time, making it difficult to produce spare parts. Lost or damaged molds can lead to significant interruptions in production, negatively affecting overall efficiency. Additionally, mold costs pose a financial challenge for manufacturers.

[0012] Material constraints must also be taken into account in the present art. Since casting methods cannot be performed with all types of materials, the application of innovative and sustainable materials remains limited. This results in a loss of flexibility in product development processes and missed opportunities for innovation.

[0013] In the present art, the cost of repairs and spare parts presents another challenge, as cast products typically have a one-piece body. In the event of damage, the product may require complete replacement, which could impose additional financial burdens on both the business and the end user. This reduces the longevity and cost-effective functionality of water turrets.

[0014] Although an invention numbered TR201711956A2 is available in the present art, this application relates primarily to the nozzle structure of water turrets. Furthermore, the flow rate control mechanism of the aforementioned invention lacks automaticadjustment capabilities and relies on user intervention, which may negatively impact operational efficiency.

[0015] Although an invention numbered US2022299146A1 is available in the present art, this application relates primarily to the elbow configuration of the monitor.

[0016] As a result, the need for an economical, safe, and convenient production method to address the aforementioned problems in the present art, coupled with the inadequacy of existing solutions, has created the necessity for development in the relevant technical field.

[0017] OBJECT OF THE INVENTION

[0018] The present invention relates to innovative production methods developed to eliminate the aforementioned disadvantages and to introduce new advantages to the relevant technical field, in order to ensure more effective and efficient production of water turrets (monitors).

[0019] The main object of the invention is to develop a more durable, flexible, modular and economical product and production process compared to existing casting methods in the production of water turrets (monitors) used on fire trucks and for industrial applications.

[0020] Another important object of the invention is to produce safer products. By eliminating defects such as cracking and bursting that may occur with the casting method, the reliability of water turrets is improved, and potential hazards to users are minimized. This significantly improves the durability and operational safety of the products.

[0021] Another important object of the invention is to enable the use of flexible materials. The use of innovative and sustainable materials in production processes, beyond just casting methods, enhances product performance and provides greater opportunities to offer solutions tailored to special needs through material diversity. This increases the flexibility and efficiency of the production process.

[0022] Another important object of the invention is to reduce production time and costs. Afaster production process not only saves time, but also reduces costs. In this way, businesses can gain a competitive advantage through more economical solutions and manage their resources more efficiently.

[0023] Another important object of the invention is to facilitate the supply of spare parts. Due to the modular design, it is possible to replace only damaged parts, thus significantly reducing the cost of spare parts and shortening the supply times. This approach improves the users’ experience by simplifying maintenance processes.

[0024] Another important object of the invention is to extend the service life of the product. A more durable design, along with the use of materials that are more resistant to environmental conditions than casting, extends the service life of the water turret and provides users with a lifetime guarantee for spare parts. This ensures user satisfaction and increases long-term return on investment.

[0025] Another important object of the invention is to ensure environmental and economic sustainability. Products with a longer service life help reduce environmental impacts by utilizing a production method that generates less waste, while the use of recyclable materials promotes environmental sustainability. This benefits both nature and the economy.

[0026] The structural and characteristic features and all advantages of the invention will be more apparent from the following figures and the detailed description with reference to these figures. Therefore, the interpretation should be based on these figures and the detailed description.

[0027] FIGURES FOR A BETTER UNDERSTANDING OF THE INVENTION

[0028] FIG.-1 : A drawing showing the turret / monitor of a fire truck according to the invention.

[0029] FIG. -2: A drawing showing the disassembled turret / monitor of a fire truck according to the invention.

[0030] FIG. -3: A drawing showing the lower connection module of the turret / monitor of a fire truck according to the invention.FIG. -4: A drawing showing the body module of the turret / monitor of a fire truck according to the invention.

[0031] FIG. -5: A drawing showing the elbow module of the turret / monitor of a fire truck according to the invention.

[0032] FIG. -6: A drawing showing the nozzle module of the turret / monitor of a fire truck according to the invention.

[0033] FIG. -7: A drawing showing the external sleeve of the turret / monitor of a fire truck according to the invention.REFERENCE NUMBERS

[0034] 10. Lower Connection Module

[0035] 11. Flange

[0036] 12. Connection Nipple

[0037] 13. Connection Tube

[0038] 14. Worm Gear (Right-Left)

[0039] 15. Bearing Part

[0040] 16. Bushing

[0041] 20. Body Module

[0042] 21. Main Body

[0043] 22. Drive

[0044] 23. Housing

[0045] 24. Coupling

[0046] 25. Wedge

[0047] 26. Shaft

[0048] 27. Worm Screw

[0049] 28. Housing Cover

[0050] 29. Flywheel Arm

[0051] 30. Elbow Module

[0052] 31. Elbow

[0053] 32. Joint

[0054] 40. Nozzle Module

[0055] 41. Joint Bushing

[0056] 42. Worm Gear (Up-Down)

[0057] 43. Nozzle

[0058] 50. External Union

[0059] 51. Union

[0060] 52. Union Cover

[0061] 60. Connecting Element

[0062] 70. Sealing Element

[0063] DETAILED DESCRIPTION OF THE INVENTION

[0064] In this detailed description, the preferred embodiments of the water turrets (monitors)are described solely for the purpose of a better understanding of the subject and without any limiting effect.

[0065] Fig. 1-7 show the water turrets (monitors) according to the invention and the details thereof. The current invention is designed to transmit pressurized water obtained from fire trucks or external sources, and is shaped around four main modules and an external union (50). Said modules perform various functions that will increase the efficiency and reliability of the system. Our modules consist of Connection Module (10), Body Module (20), Elbow Module (30), Nozzle Module (40) and connecting elements. Each module performs critical functions such as water guidance, control and sealing, thereby significantly improving the overall performance of the water turret. These four modules can be produced without using any welded manufacturing or casting method (low-pressure casting, high-pressure casting, sand casting, mould, precision casting, centrifugal casting, vacuum casting).

[0066] Connection Module (10): This module ensures safe transmission of the pressurized water entering into the system to the other modules, rotation movement in the horizontal direction and sealing function at the connection points. The flange (11) in the module enables the connection of pressurized water to external sources (e.g. fire truck, pressurized hydrant, etc.) via the connecting elements (60). The thickness of the flange can be adjusted to adapt to the desired pressure levels (PN10, PN16, PN25, PN40 and others). In addition, the worm gear (14) inside the module allows the right and left rotation movement of the water turret. Since the product rotates by rubbing against each other with the help of screws, wear may occur over time; however, thanks to the segmented structure, replacement can be easily made in case of damage. The worm gear (14) is connected to the flange (11) with the connection nipple (12). This screw is equipped with the body connection tube (13). The bushing (16) under the connection tube (13) and the sealing element (70) attached to this bushing (16) prevent pressurized water from leaking out. Furthermore, a bearing part (15) is used to fix the body connection tube (13) to the module (10). The water passing through the connection module is transmitted to the next module, the body module (20).

[0067] Body Module (20): This module splits the pressurized water into two directions by passing it through the main body (21) and transmits it to the elbow module (30). It alsoensures horizontal and vertical movement of the system and the manual control thereof. It is transferred to the drive shaft (26) through the drive (22) of the body module and the coupling (24) located in the housing (23). The wedge (25) on the shaft (26) transmits the movement through the worm screw (27). The housing cover (28) is fixed with connecting elements (60). The flywheel arm (29) attached thereon allows manual operation. The body module (20) is connected to the connection module (10) by means of connecting elements (60) and is sealed by means of a sealing element (70) placed therebetween. As a result, water passing through the main body (21) and splitting into two directions passes into the elbow module (30).

[0068] Elbow Module (30): On the upper part of the elbow (31), which is connected to the main body (21) with the connecting elements (60) and sealing elements (70), there is provided a joint (32), which is also connected with sealing elements (70). This joint (32) transmits the water to the nozzle module (40). The elbow (31) located here performs its function by directing the water upwards. These components have a segmented design for easy replacement in case they are affected by corrosion. The sealing element (70) in the joint (32) provides an effective seal when the nozzle module (40) is running up and down.

[0069] Nozzle Module (40): It plays a critical role in spraying pressurized water at a certain angle and flow rate. This module (40) is equipped with a worm gear (up-down) (42) and a joint bushing (41), which allow the nozzle (43) to move up and down. The movement of this screw gear is achieved by means of the aforementioned screw (27). The nozzle (43), which allows the water to be discharged towards the target at the desired flow rate and angle, is connected to the worm gear (42) with bolts (60).

[0070] External Union Connections (50): These connections allow the use of the system by connecting it to an external water supply. The union (51) allows integration of external sources and the Union Cover (52) prevents leakage when the connection is not in use.

[0071] With our invention, it is possible to rotate the system to the right or left by means of the worm gear (14) on the connection module (10). This movement can be controlled by the drive (22) or the manual flywheel arm (29). Furthermore, another worm gear (42) on the nozzle module (40) can be used to adjust the spray angle up and down.The pressurized water is split into two paths as it passes through the body module (20) and is directed upwards through the elbow module (30). The sealing elements (70) of the elbow module maintain the sealing of the system. Water is sprayed into the outside atmosphere at the desired flow rate and angle through the Nozzle Module (40), with the nozzle’s (43) design allowing for controlled and efficient targeting of the water. The moving parts used provide mobility and prevent leakage of pressurized water.

[0072] Due to our modular structure, each part of the system can be easily disassembled and assembled. In case of wear or damage, components such as worm gears (14 or 42), elbow (31) or nozzle (43) can be replaced quickly. This allows the system to operate continuously under on-site conditions, while reducing maintenance costs.

[0073] As a result, only machining method is used for this product design instead of traditional casting, sandblasting, heat treatment and machining methods. In this way, all parts can be produced quickly and with the required materials. Eliminating material defects in casting methods improves the reliability of products, resulting in a safer solution for users. This production method makes it possible to avoid stock and mold costs, while enhancing operational efficiency by reducing production times.

[0074] The scope of protection of this application is defined in the claims and cannot be limited to the description above, which is provided for illustrative purposes only. It is evident that a person skilled in the art could implement the novelty set forth in the invention by using similar embodiments and / or apply this embodiment to other areas with similar objectives used in the relevant art.

Claims

CLAIMS1. Innovative production methods developed to ensure more effective and efficient production of water turrets (monitors) used on fire trucks and for industrial applications, characterized in that it comprises a connection module (10) produced by machining, which safely transmits the pressurized water entering into the system to the body module, enables horizontal movement and performs the sealing function at the connection points, a body module (20) produced by machining, which splits the pressurized water into two directions, transmits it to the elbow module (30), and enables right-left movement and manual control of the system, an elbow module (30) produced by machining, which directs the flow of pressurized water upwards and ensures sealing at the connection points, and a nozzle module (40) produced by machining, which sprays the pressurized water at the desired angle and flow rate.

2. The water turret according to claim 1, characterized in that it comprises a connection module (10), which safely transmits the pressurized water entering into the system to the body module (20), and enables horizontal movement and sealing at the connection points, allowing easy replacement in case of damage due to its segmented structure including a flange (11), which enables the connection of pressurized water to external sources through the connecting elements (60) and has a thickness suitable for the pressure classes, a worm gear (14), which is connected to the flange (11) with the connection nipple (12) and enables the right and left movement of the system, and a bushing (16), which is fixed by the bearing part (15), located under the connection tube (13) and prevents the leakage of pressurized water with the sealing element (70).

3. The water turret according to claim 1, characterized in that it comprises a body module (20), which splits the pressurized water into two directions by passing it through the main body (21) and transmits it to the elbow module (30), which ensures the horizontal movement of the system through the drive (22) and coupling (24) located in the housing (23), and the shaft (26), which allows manual control with the flywheel arm (29), and which is connected to the connection module (10) by means of connecting elements (60) and is sealed by means of a sealing element (70) placed therebetween.

4. The water turret according to claim 1, characterized in that it comprises an elbow module (30) having an elbow (31) connected to the main body (21) and directing the water upwards, and a joint (32) enabling rotation movement while providing sealing as water passes therein.

5. The water turret according to claim 1 , characterized in that it comprises a nozzle module (40), allowing the pressurized water to be sprayed out at the desired angle and flow rate, which has a worm gear (up-down) (42) and a joint bushing (41), allowing the nozzle (43) to move up and down, and a nozzle (43) spraying water to the outside atmosphere.

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