Soft magnetic composite material and preparation method therefor

By preparing ultrafine alloy powder in soft magnetic composite materials and coating and modifying it with specific surface modifiers, the problems of insufficient DC bias performance and quality factor of the materials were solved, and higher performance was achieved.

WO2026152587A1PCT designated stage Publication Date: 2026-07-23HANGZHOU XINCHUAN NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
HANGZHOU XINCHUAN NEW MATERIALS CO LTD
Filing Date
2025-04-25
Publication Date
2026-07-23

AI Technical Summary

Technical Problem

Existing soft magnetic composite materials have shortcomings in terms of DC bias performance and quality factor, especially the poor thermal stability of organic coating materials and the poor wettability between inorganic coating agents and metal matrices.

Method used

Ultrafine alloy powder was prepared by evaporation and condensation. A silica layer was coated on the powder surface with 3-aminopropyltriethoxysilane and tetraethyl orthosilicate. The silica coating was then modified with cyclobutanetetracarboxylic dianhydride and 3-aminobenzophenone, and further modified with N-(3-trimethoxysilylpropyl)ethylenediamine to form a stable insulating layer.

Benefits of technology

The DC bias performance and quality factor of the soft magnetic composite material were improved, with DC bias performance ranging from 66.7% to 82.8% and quality factor ranging from 63.4% to 96.1, which enhanced the insulation integrity and thermal stability of the material.

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Abstract

The present invention belongs to the technical field of soft magnetic materials, and discloses a soft magnetic composite material and a preparation method therefor. The preparation method for a soft magnetic composite material comprises: preparing an ultra-fine alloy powder having a D50 particle size of 100-3000 nm from iron, nickel, manganese, aluminum, silicon and chromium, then first reacting the ultra-fine alloy powder with 3-aminopropyltriethoxysilane and ethyl orthosilicate, and then reacting same with cyclobutanetetracarboxylic dianhydride and 3-aminobenzophenone, so as to prepare a soft magnetic composite material. Disclosed in the present invention are a soft magnetic composite material having good direct current bias performance and a good quality factor, and a preparation method therefor.
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