Bipolar plate-gas diffusion layer structure and fuel cell

By using a bipolar plate structure consisting of three plates and a gradient hydrophilic/hydrophobic design, the problems of gas transfer and water accumulation in fuel cells are solved, improving performance and specific power, simplifying processing and reducing costs.

WO2026152928A1PCT designated stage Publication Date: 2026-07-23DALIAN INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
DALIAN INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES
Filing Date
2025-12-08
Publication Date
2026-07-23

AI Technical Summary

Technical Problem

In existing fuel cells, the reaction gas under the contact ridge between the electrode plates and the gas diffusion layer cannot be transferred quickly, and water is difficult to drain, resulting in local flooding and insufficient gas supply, which affects battery performance. Furthermore, the thickness of the bipolar plates is difficult to reduce, which limits the improvement of the specific power and volume of the fuel cell stack.

Method used

The bipolar plate structure consists of three plates, with the gas flow channel integrated within the gas diffusion layer. The protrusions are distributed at intervals on the plates. Combined with gradient hydrophilic and hydrophobic design and laser etching, a porous structure and turbulent cooling medium flow channel are formed, optimizing the flow field and cooling effect.

Benefits of technology

It significantly improves the performance and specific power of fuel cells, reduces the stack size, simplifies processing and reduces manufacturing costs, enhances gas mass transfer and cooling effects, and overcomes the problem of water accumulation under the ridge.

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Abstract

The present invention relates to the field of fuel cells, and relates in particular to a bipolar plate-gas diffusion layer structure and a fuel cell. The structure comprises a bipolar plate and a gas diffusion layer. The bipolar plate is composed of a first plate, a third plate, and a second plate which are sequentially stacked. The first plate is a flat plate, the second plate is a flat plate provided with protruding portions, and the third plate is a plate provided with flow channels. The first plate is connected to an anode gas diffusion layer, and the second plate is connected to a cathode gas diffusion layer. A side of the anode gas diffusion layer close to the first plate and a side of the cathode gas diffusion layer close to the second plate are both provided with grooves. The protruding portions of the second plate are embedded into the grooves of the cathode gas diffusion layer, and a cavity formed by the second plate and the cathode gas diffusion layer serves an air flow channel. The present invention helps increase the oxygen content under the ribs of a fuel cell and enhances the water removal capability under the ribs, thereby improving the power density of the fuel cell and significantly increasing the specific power of the fuel cell stack.
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