One-layer mattress assembled without glue

Abstract

The invention relates to an innovative mattress that brings together the layers without the use of glue in layered mattresses used in the furniture industry and has been developed to solve the environmental, economic and ergonomic problems caused by the use of glue in the production process of mattresses.

Description

[0001] ONE-LAYER MATTRESS ASSEMBLED WITHOUT GLUE

[0002] Technical Field

[0003] The invention relates to an innovative mattress used in the furniture industry, which brings together the layers of the mattress without the use of glue, and has been developed to solve the environmental, economic and ergonomic problems caused by the use of glue in the production process of mattresses.

[0004] Background Art

[0005] In traditional mattress structures used today, glue is generally preferred for holding and fixing the layers together. This method involves fixing the foam, pocket spring and other layers by applying glue to each of them. However, this system leads to various problems. The problems encountered in the current technique are as follows: Glue application prolongs the production process and increases the labor cost. Time is wasted as drying time is required after gluing the layers.

[0006] Another problem with the current technique is that the use of glue causes the release of volatile organic compounds (VOC) during production, which is harmful to the environment. Glued structures are difficult to recycle and waste management is complicated.

[0007] Another problem with the current technique is that the layers fixed with glue lose flexibility and reduce the comfort of the mattress. It is not possible to change or rearrange the degree of firmness of the layers according to user preferences. The glue used can weaken over time and cause the layers to separate. External factors such as humidity and temperature adversely affect the performance of the glue.

[0008] In conventional systems, the layers are often individually sheath, but these sheats are independent and do not provide a solution to hold the layers together. The mattress may deform during use and the layers may disintegrate.

[0009] As a result of the research on the subject, a patent application numbered TR2024 / 004861 titled “A mattress manufacturing system for joining mattress layers by placing them on top of each other” was found. The invention relates to a mattress manufacturing system (1) having at least one adhesive unit (4) for bonding mattress layers (Y) together. The novelty of the invention is characterized in that at least one adhesive supply system (43) for releasing, spraying the adhesive onto the mattress layer (Y) on mentioned adhesive unit (4), at least one transfer roller (44a) rotatable on the mattress layer (Y) for applying the adhesive flowing from mentioned adhesive supply system (43) onto the mattress layer (Y), at least one dosing roller (44b) positioned adjacent to mentioned transfer roller (44a) for uniform application of the adhesive onto the surface of mentioned transfer roller (44b) the adhesive unit (4) which further comprises at least one joining unit to allow the mattress layers (Y) to be adhered to each other by positioning them one on top of the other and at least one upper conveyor (52) for advancing the mattress layer (Y) in mentioned joining unit (5) and mentioned joining unit (5) comprises at least one upper conveyor (52) for advancing the mattress layer (Y) and at least one lower conveyor in the lower adjacent of mentioned upper conveyor (52) for moving the mattress layer (Y), to which adhesive was applied in the previous operation, back and forth to ensure stacking and comprises atleast one internal cavity (441) through which hot fluid can be passed for heating at least one of the transfer roller (44a) and the dosing roller (44b), and at least one heating tank (45) to which mentioned internal cavity (441) is connected to supply hot fluid.

[0010] As a result of the research on the subject, a patent application numbered TR 2024 / 001857 for a multi-point gluing unit was found. The invention relates to a multi-point gluing unit (100) developed to be used in the manufacture of mattresses (200), quilts and similar products, for joining all layers (210) of the product to each other, allowing glue to be applied on the layers (210) forming the product. In the mentioned multi-point gluing unit (100), glue is applied to the layers (210) on the line. Just as glue is applied on the layers (210) on the line, glue is also applied on the mattresses(200) on the line. The layers (210) can enter the multi-point gluing unit (100) at multiple points, are glued, and the mattresses(200) in production can be glued at multiple points. The assembly of the mattresses (200) can continue at multiple points in the multi-point gluing unit (100) and the mattresses (200) can enter and exit the multi-point gluing unit (100) in multiple directions. As a result, due to the above-mentioned negativities and the inadequacy of the existing solutions on the subject, it has become necessary to make a development in the relevant technical field.

[0011] Objective of the Invention

[0012] The invention is inspired by existing situations and aims to solve the above mentioned problems.

[0013] The main aim of the invention is to completely eliminate the use of glue to join the layers by increasing environmental sustainability and speed up the production process.

[0014] A further aim of the invention is to bring all the layers together in one large sheath to prevent deformation and increase durability.

[0015] The structural and characteristic features and all advantages of the invention will be more clearly understood by means of the figures given below and the detailed description written with references to these figures, and therefore, the evaluation should be made by considering these figures and detailed description.

[0016] Drawings

[0017] Drawing 1, perspective view of the inventive mattress covering system.

[0018] Description of Part References

[0019] A. Mattress

[0020] 1. Foam sheath

[0021] 2. Foam

[0022] 3. Pocket spring framework sheath

[0023] 4. Pocket spring

[0024] 5. Pocket spring sheath

[0025] 6. Frame foam

[0026] 7. Frame foam sheath

[0027] 8. Mattress framework sheathDetailed Description of the Invention

[0028] In this detailed description, preferred embodiments of the inventive glueless bonded layered mattress (A) are described only for the purpose of a better understanding of the subject matter.

[0029] To fulfill the purposes described in the purpose of the invention;

[0030] One-layered mattress assembled without glue, features;

[0031] • at least one foam sheath surrounding the foam layer (1),

[0032] • at least one pack of springs forming the mattress support layer (4),

[0033] • at least one pocket spring sheath that individually encloses mentioned pocket springs (5),

[0034] • at least one pocket spring framework sheath surrounding the framework containing the mentioned pocket springs (3),

[0035] • at least one foam (2) placed between the mentioned foam sheath (1) and the pocket spring framework sheath (3),

[0036] • at least one frame foam (6) providing support at the edges of the mattress (A) and at least one frame foam sheath (7) covering the frame foam (6),

[0037] • at least one mattress framework sheath that holds all the mentioned layers together with physical integrity(S),

[0038] As shown in Drawing 1, the mattress (A) consists of foam sheath (1), foam (2), pocket spring framework sheath (3), pocket spring (4), pocket spring sheath (5), frame foam (6), frame foam sheath (7) and mattress framework sheath (8). Pocket spring sheath (5) is put on the pocket spring (4). On the pocket spring sheath (5), the pocket spring framework sheath (3) is put on. Foam (2) is put on the mentioned pocket spring framework sheath (3) and foam sheath (1) is put on the foam. On the forementioned foam sheath (1), foam (2) and foam sheath (1) are put on again in order. Finally, another layer of foam (2) and foam sheath (1) are put on in order, frame foram (6) and frame foam sheath (7) are placed on the sides of the product with foam sheath (1) and mattress framework sheath (8) is put on. Thus, the mattress (A) becomes ready for use.

[0039] Foam sheath (1): A protective cover that surrounds the foam layer.

[0040] Foam (2): Comfort material that can be selected in soft, medium or hard.

[0041] Pocket spring framework sheath (3): The cover that surrounds the framework housing the pocket springs.

[0042] Pocket spring (4): The spring system that forms the support layer of the mattress.

[0043] Pocket spring sheath (5): These are bags that enclose the individual pocket springs.

[0044] Frame foam (6): Foam that provides support at the edges of the mattress.

[0045] Frame foam sheath (7): This is the cover that covers the frame foams.

[0046] Mattress framework sheath (8): The large cover that holds all the layers together.No adhesive is used between all the layers that make up the mattress (A). The mattress frame sheath provides physical integrity. Foam layers can be arranged in soft, medium or hard hardness according to user preferences.

[0047] Thanks to the innovative solution brought to the invention, the use of glue is eliminated and an environmentally friendly production is offered. The mattress framework sheath (8), which holds all layers together, prevents deformation and increases durability. The degree of hardness of the layers can be customized according to the user's demand.

Claims

CLAIMS1. One-layered mattress assembled without glue, containing;• at least one foam sheath surrounding the foam layer (1),• at least one pack of springs forming the mattress support layer (4),• at least one pocket spring sheath that individually encloses mentioned pocket springs (5),• at least one pocket spring framework sheath surrounding the framework containing the mentioned pocket springs (3),• at least one foam (2) placed between the mentioned foam sheath (1) and the pocket spring framework sheath (3),• at least one frame foam (6) providing support at the edges of the mattress (A) and at least one frame foam sheath (7) covering the frame foam (6), • at least one mattress framework sheath that holds all the mentioned layers together with physical integrity(S).

2. The mattress (A) according to claim 1 , characterized in that the degree of hardness of mentioned layers of foam (2) is selectable as soft, medium or hard.

3. The mattress (A) according to claim 1 , characterized in that the mattress framework sheath (8) is durable enough to prevent deformation of all layers.

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