Transport device for material tape roll and operation method for transport device
By designing a strip coil handling device, mechanized handling and loading of strip coils were realized, solving the problems of high labor intensity and low efficiency caused by manual operation in the existing technology, and realizing automated supply.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- PROCTER & GAMBLE CO
- Filing Date
- 2025-01-24
- Publication Date
- 2026-07-30
AI Technical Summary
In the existing technology, the handling, loading and free end installation of strip coils are done manually, which results in high labor intensity, low efficiency and large footprint for operators, making it impossible to achieve unattended automated supply.
Design a strip roll handling device, including a main body, a chassis, a handling module and a threading module, to mechanically pick up, handle and load strip rolls, and automatically clamp the free end for threading until it is in place.
It enables mechanized handling and loading of strip coils, reducing manual labor, lowering labor intensity and production costs, while saving ground space and achieving near-unattended automated supply.
Smart Images

Figure CN2025074717_30072026_PF_FP_ABST
Abstract
Description
Handling device for strip coils and operating method of the handling device Technical Field
[0001] This disclosure generally relates to the technical field of automatically handling and supplying strip coils for material handling machinery. More specifically, this disclosure relates to a strip coil handling device and a method of operating the strip coil handling device. Background Technology
[0002] Many products are made from long, thin sheets of raw material, which is typically stored and transported in the form of strips or rolls. Continuous strips or rolls of thin, flexible materials are often supplied in stored strip rolls; examples of these materials include plastic films, metal foils, tissue paper or other paper, nonwoven fabrics, and cotton fabrics.
[0003] During the manufacture of paper products such as diapers, newspapers, or magazines, very large storage rolls of raw materials are transported to processing machinery to supply the raw materials, from which the diapers or paper products are made. To accommodate mechanized mass production and improve efficiency, these rolls are often bulky and heavy. After being transported to processing machinery, the stored rolls are installed and then subjected to subsequent processing, such as cutting, folding, or printing machinery for producing diapers, sanitary napkins, newspapers, or magazines.
[0004] The material handling machine receives strip coils, in which elongated sheet-like material is wound around a tubular core. It then unwinds the coils and positions the free ends for subsequent processing. Currently, the handling, loading, and installation of the free ends of the strip coils are manual processes. The operator must retrieve the strip coils from their storage location, load them onto the machine, and install the free ends in the appropriate positions. When the material on the machine is depleted, the operator must remove the coils, load them back onto the machine, and manually thread the free ends to secure them. This manual loading method is physically demanding and reduces the overall efficiency of the material handling machine's production process.
[0005] Therefore, it is necessary to eliminate the manual labor required for handling and loading strip rolls onto material-using machinery, threading the free ends of the strip rolls, and installing them in suitable positions on the machinery to supply the equipment for manufacturing products such as diapers. Furthermore, it is necessary to reduce the floor space required for raw material handling, loading, and installation. Additionally, it is necessary to achieve a strip roll material supply solution that is nearly "unattended." Therefore, it would be advantageous to simultaneously address the issues of small footprint, reduced labor intensity, and lower costs. The technical solution disclosed herein solves these problems. Summary of the Invention
[0006] The purpose of this disclosure is to address at least one aspect of the aforementioned problems and defects existing in the prior art.
[0007] According to one aspect of this disclosure, a conveying device for strip coils is provided, comprising:
[0008] The main body includes a shell.
[0009] The chassis is movable on the ground, and the main body is fixed to the chassis.
[0010] A handling module, disposed on the side of the main body, is used to pick up the strip coil and transport and load the strip coil onto the working shaft of the material handling machinery.
[0011] A threading module is disposed on the top of the main body and is used to clamp the free end of the strip roll and perform a threading operation until the free end is in place on the material handling machine.
[0012] According to an exemplary embodiment of this disclosure, the main body further includes a control module housed within the housing, the control module being configured to control the chassis, the transport module, and the harness module.
[0013] According to an exemplary embodiment of this disclosure, the threading module includes a material clamp and a threading arm, wherein,
[0014] The threading arm is a cantilever arm fixed to the top of the housing of the main body, and the free end of the threading arm is connected to the material clamp.
[0015] The clamp includes a clamp base and a first clamping bar and a second clamping bar mounted on the clamp base. The two clamping bars are kept parallel to each other. One end of each of the first clamping bar and the second clamping bar is connected to the clamp base. The clamp base is configured to drive the first clamping bar and the second clamping bar to rotate about an axis parallel to the first clamping bar or the second clamping bar. The clamp base is also configured to drive the first clamping bar or the second clamping bar to translate closer to or further away from each other.
[0016] According to an exemplary embodiment of this disclosure, the material clamp base includes a turntable and a translation part, the rotation axis of the turntable is disposed on the threading arm, and the translation part is fixed on the turntable. The translation part includes a slide rail, on which two sliders are disposed. One end of the first clamping bar and one end of the second clamping bar are respectively fixed on the two sliders so that they move closer to or further away from each other as the two sliders move closer to or further away from each other.
[0017] According to an exemplary embodiment of this disclosure, the first clamping bar has a flat first clamping surface, and the second clamping bar has a wavy second clamping surface, the clamping surfaces being formed of an elastic material.
[0018] According to an exemplary embodiment of this disclosure, the first clamping bar has a rib extending along its length, and the second clamping bar has a groove extending along its length, the shapes of the rib and the groove being complementary.
[0019] According to an exemplary embodiment of this disclosure, the threading arm includes a first arm and a second arm. The two ends of the first arm are connected to the second arm and the housing of the main body respectively via universal joints, and the two ends of the second arm are connected to the first arm and the material clamp respectively via universal joints.
[0020] According to an exemplary embodiment of this disclosure, the conveying module includes one or more columns and conveying components, wherein,
[0021] The column stands upright on the chassis.
[0022] The transport assembly is operatively connected to the column on one side. The transport assembly includes a transport shaft and a camera. The transport shaft extends horizontally from the column and is a telescopic shaft, configured to move vertically along the column. The camera is positioned near the free end of the transport shaft and sends captured images to the control module. The control module controls the chassis to move on the ground and controls the transport assembly to adjust the vertical height and telescopic length of the transport shaft based on the received images.
[0023] According to an exemplary embodiment of this disclosure, each column includes a slide rail extending along its length, and the conveying assembly is connected to the column via the slide rail.
[0024] According to an exemplary embodiment of this disclosure, the transport module further includes a horizontally arranged tray slidably connected to the side of the column, the transport assembly being mounted on the tray, wherein the transport assembly is configured to translate back and forth on the tray along a first direction coinciding with the axial direction of the transport axis and along a second direction perpendicular to the axial direction of the transport axis, and wherein the transport assembly is configured to rotate on the tray within a range of 0°-120° about a vertical axis.
[0025] According to an exemplary embodiment of this disclosure, the handling module further includes an adjustment component, the handling component being mounted on the pallet via the adjustment component, wherein the adjustment component includes:
[0026] A first adjustment rail is fixed to the tray, and the first adjustment rail extends along the first direction;
[0027] An adjustment tray is slidably mounted on the first adjustment track;
[0028] A second adjustment rail is fixed on the adjustment tray, and the second adjustment rail extends along the second direction;
[0029] An adjustment shaft is slidably mounted on the second adjustment track and is fixedly connected to the conveying assembly so as to drive the conveying assembly to rotate together.
[0030] According to an exemplary embodiment of this disclosure, a retaining device is provided around the periphery of the free end of the transport shaft, the retaining device surrounding the outer periphery of the transport shaft, the retaining device being capable of telescoping in the radial direction such that the outer peripheral surface of the retaining device abuts against or disengages from the inner surface of the core of the strip roll.
[0031] According to an exemplary embodiment of this disclosure, the retaining device includes a plurality of retaining arms distributed around the periphery of the transport shaft, the plurality of retaining arms being configured to switch between a protruding state and a retracted state when actuated, wherein in the protruding state the ends of the plurality of retaining arms protrude radially to clamp the winding core, and in the retracted state the ends of the plurality of retaining arms are flush with the outer periphery of the transport shaft.
[0032] According to an exemplary embodiment of this disclosure, the conveying assembly further includes a pusher disposed on one side of the conveying shaft, comprising a pusher shaft and a pusher plate, the pusher shaft being a telescopic shaft parallel to the conveying shaft, and the pusher plate being fixed to the free end of the pusher shaft, wherein the pusher plate is perpendicular to the pusher shaft.
[0033] According to an exemplary embodiment of this disclosure, the edge of the pusher piece is fixed to the free end of the pusher shaft, and the edge of the pusher piece has a U-shaped notch at a position opposite to the pusher shaft, through which the conveying shaft can pass during extension and retraction.
[0034] According to an exemplary embodiment of this disclosure, the conveying device further includes a counterweight, which is formed by the housing of the main body or disposed inside the housing of the main body.
[0035] According to another aspect of this disclosure, a method of operating a conveying device for a strip coil is provided, wherein the conveying device is a conveying device according to any one of the claims, comprising the following steps:
[0036] Move the conveying device so that it is directly facing the strip roll.
[0037] The transport module is controlled to pick up the strip coil and transport and load it onto the working shaft of the material handling machinery.
[0038] Control the threading module so that it clamps the free end of the strip roll and performs the threading operation until the free end is in place on the material handling machine.
[0039] According to an exemplary embodiment of this disclosure, the step of the conveying module picking up the strip roll includes:
[0040] Align the transport shaft of the transport device of the transport module with the core of the strip roll.
[0041] The transport shaft is extended such that its end is inserted into the core of the strip roll.
[0042] The retaining device on the transport shaft is actuated such that the outer peripheral surface of the retaining device is in close contact with the inner surface of the core of the strip roll.
[0043] The transport shaft is lifted vertically to raise the strip coil off the ground.
[0044] According to an exemplary embodiment of this disclosure, the step of the conveying module conveying and loading the strip coil onto the working shaft of the material handling machinery includes:
[0045] This allows the transport axis of the transport module to rotate within a range of 0°-120° around the vertical axis.
[0046] According to an exemplary embodiment of this disclosure, the step of the conveying module conveying and loading the strip coil onto the working shaft of the material handling machinery includes:
[0047] This causes the chassis to move, thereby moving the conveying device to the vicinity of the working shaft of the material handling machinery.
[0048] This aligns the transport axis of the transport module with the working axis of the material handling machinery.
[0049] The retaining device is deactivated, and it retracts, causing the outer diameter of the retaining device to decrease.
[0050] The strip coil loaded on the conveying shaft is pushed onto the working shaft using a pusher.
[0051] Retract the transport shaft.
[0052] According to an exemplary embodiment of this disclosure, the step of having the threading module clamp the free end of the strip roll includes:
[0053] The working shaft of the material handling machine is rotated to unwind the strip coil until the free end of the strip coil is vertically suspended.
[0054] The threading arm is controlled to unfold, so that the clamp is brought close to the free end of the strip roll.
[0055] The base of the clamp is controlled to move so that the first clamping bar and the second clamping bar separate from each other and move to both sides of the free end of the strip roll, so that the first clamping bar and the second clamping bar move closer to each other and clamp the free end therebetween.
[0056] The base of the clamp is controlled to rotate so that the first clamping bar and the second clamping bar wrap around the clamped free end.
[0057] According to an exemplary embodiment of this disclosure, the step of the threading module threading the free end of the strip roll includes:
[0058] The material clamp is kept clamped to the free end, while the first and second arms of the threading arm are controlled to move relative to each other, thereby driving the material clamp to move. At the same time, the working shaft of the material feeding machine rotates, so that the strip roll is unwound to assist the material clamp in conveying the strip until the free end is in place on the material feeding machine, wherein the material clamp is fixed relative to the end of the threading arm.
[0059] According to an exemplary embodiment of this disclosure, the step of having the threading module thread the free end of the strip roll further includes:
[0060] When the free end is in place on the material handling machine, the base of the clamp is rotated to loosen the wound free end, and the first clamping bar and the second clamping bar are separated to release the free end.
[0061] According to the foregoing exemplary embodiments of this disclosure, the strip coil handling device and the operation method of the strip coil handling device can use machinery to handle the strip coil of raw materials, load the strip coil onto the material-using machinery, and clamp the free end of the strip coil for threading to install it into the appropriate position of the material-using machinery, thereby saving manual labor, reducing the ground space required for related operations, and reducing labor intensity and production costs.
[0062] Other objects and advantages of this disclosure will become apparent from the following description of the disclosure with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the disclosure. Attached Figure Description
[0063] The above and other aspects and features of this disclosure will become more apparent from the detailed description of exemplary embodiments thereof with reference to the accompanying drawings, in which:
[0064] Figure 1 is a perspective view of a conveying device for a strip coil according to an embodiment of the present disclosure;
[0065] Figure 2 is a perspective view of a threading module of a conveying device for a strip coil according to an embodiment of the present disclosure;
[0066] Figure 3 is a perspective view of the feed clamp of the threading module of a conveying device for a strip coil according to an embodiment of the present disclosure;
[0067] Figure 4 is a perspective view of a transport module of a transport apparatus for a strip coil according to an embodiment of the present disclosure;
[0068] Figure 5 is a perspective view of the adjustment assembly of the transport module of a transport device for a strip coil according to an embodiment of the present disclosure;
[0069] Figure 6 is a perspective view of a transport module of a transport device for transporting strip coils according to an embodiment of the present disclosure;
[0070] Figure 7 is a partial perspective view of a transport module of a transport device for transporting strip coils according to an embodiment of the present disclosure; and
[0071] Figure 8 is a flowchart of an operation method of a strip coil handling device according to an embodiment of the present disclosure. Specific Implementation
[0072] The technical solutions of this disclosure will be further described in detail below through exemplary embodiments and in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of this disclosure with reference to the accompanying drawings is intended to explain the technical content of this disclosure and should not be construed as a limitation of this disclosure.
[0073] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the exemplary embodiments of this disclosure. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.
[0074] This disclosure describes a conveying device for strip coils, comprising: a main body including a housing, a chassis movable on the ground, the main body fixed to the chassis, a conveying module disposed on the side of the main body for picking up the strip coil and conveying and loading the strip coil onto the working shaft of a material handling machine, and a threading module disposed on the top of the main body for clamping the free end of the strip coil and performing a threading operation until the free end is in place on the material handling machine.
[0075] This disclosure also provides an operating method for a strip coil handling device, wherein the handling device is the aforementioned handling device, comprising the following steps: moving a chassis to move the handling device to the vicinity of the strip coil; moving the handling device so that the handling device is directly opposite the strip coil; controlling the handling module to pick up the strip coil and transport and load the strip coil onto the working shaft of the material handling machine; and controlling the threading module to clamp the free end of the strip coil and perform a threading operation until the free end is in place on the material handling machine.
[0076] The advantages of this disclosure are: it can use machinery to transport raw material strip coils, load the strip coils onto the material-using machinery, and clamp the free end of the strip coils for threading and installation into the appropriate position of the material-using machinery, saving manual labor, reducing the ground space required for related operations, and reducing labor intensity and production costs.
[0077] Figure 1 is a perspective view of a conveying device 1000 for a strip coil 2000 according to an embodiment of the present disclosure.
[0078] As shown in the figure, a conveying device 1000 for a strip roll 2000 according to an embodiment of the present disclosure includes: a main body 1100, the main body 1100 including a housing 1110, a chassis 1200 movable on the ground, the main body 1100 fixed on the chassis 1200, a conveying module 1300 disposed on the side of the main body 1100 for picking up the strip roll 2000 and conveying and loading the strip roll 2000 onto the working shaft of a material handling machine, and a threading module 1400 disposed on the top of the main body 1100 for clamping the free end of the strip roll 2000 and performing a threading operation until the free end is in place on the material handling machine.
[0079] The main body 1100 also includes a control module 1120 housed within the housing 1110. The control module 1120 is configured to control the chassis 1200, the transport module 1300, and the threading module 1400 to perform the movement of the transport device, the picking up of the roll, loading, transporting, and threading operations.
[0080] Figure 2 is a perspective view of a threading module 1400 of a conveying device 1000 for a strip coil 2000 according to an embodiment of the present disclosure; Figure 3 is a perspective view of a clamp 1410 of a threading module 1400 of a conveying device 1000 for a strip coil 2000 according to an embodiment of the present disclosure.
[0081] As shown in the figure, the threading module 1400 includes a material clamp 1410 and a threading arm 1420. The threading arm 1420 is a cantilever arm fixed to the top of the housing 1110 of the main body 1100. The free end of the threading arm 1420 is connected to the material clamp 1410. The material clamp 1410 includes a material clamp base 1411 and a first clamping bar 1412 and a second clamping bar 1413 mounted on the material clamp base 1411. The two clamping bars are kept parallel to each other. One end of each of the first clamping bar 1412 and the second clamping bar 1413 is connected to the clamp base 1411, wherein the clamp base 1411 is configured to drive the first clamping bar 1412 and the second clamping bar 1413 to rotate about an axis parallel to the first clamping bar 1412 or the second clamping bar 1413, and the clamp base 1411 is also configured to drive the first clamping bar 1412 or the second clamping bar 1413 to translate closer to or further away from each other.
[0082] The material clamp base 1411 includes a turntable 1414 and a translation part 1415. The rotation axis of the turntable 1414 is disposed on the threading arm 1420. The translation part 1415 is fixed on the turntable 1414. The translation part 1415 includes a slide rail 1416. Two sliders 1417 are disposed on the slide rail 1416. One end of the first clamping bar 1412 and one end of the second clamping bar 1413 are respectively fixed on the two sliders 1417 so that they move closer to or further away from each other as the two sliders 1417 move closer to or further away from each other.
[0083] The first clamping bar 1412 has a flat first clamping surface, and the second clamping bar 1413 has a wavy second clamping surface, wherein the clamping surfaces are formed of an elastic material.
[0084] The first clamping strip 1412 has a rib extending along its length, and the second clamping strip 1413 has a groove extending along its length. The shapes of the rib and the groove are complementary. When the first clamping strip 1412 or the second clamping strip 1413 translates and approaches each other, the rib of the first clamping strip 1412 can engage with the groove of the second clamping strip 1413. Those skilled in the art will understand that the clamping surfaces of the first and second clamping strips are not limited to the two forms described above, but can have other forms, as long as they can effectively clamp the free end of the strip.
[0085] The threading arm 1420 includes a first arm 1421 and a second arm 1422. The two ends of the first arm 1421 are connected to the second arm 1422 and the housing 1110 of the main body 1100 respectively through universal joints. The two ends of the second arm 1422 are connected to the first arm 1421 and the material clamp 1410 respectively through universal joints.
[0086] Figure 4 is a perspective view of a transport module 1300 of a transport device 1000 for a strip coil 2000 according to an embodiment of the present disclosure.
[0087] As shown in the figure, the transport module 1300 includes a column 1310 and a transport assembly 1320. The column 1310 is erected on the chassis 1200. The transport assembly 1320 is operatively connected to the column 1310 on one side. The transport assembly 1320 includes a transport shaft 1321 and a camera 1322. The transport shaft 1321 extends horizontally from the column 1310. The transport shaft 1321 is a telescopic shaft and is configured to move vertically along the column 1310. The camera 1322 is located near the free end of the transport shaft 1321 and sends the captured images to the control module 1120. The control module 1120 controls the chassis 1200 to move on the ground and controls the transport assembly 1320 to adjust the vertical height and telescopic length of the transport shaft 1321 based on the received images.
[0088] The column 1310 includes two columns 1310, each column 1310 including a column slide rail 1311 extending along its length, and the conveying assembly 1320 is connected to the column 1310 through the column slide rail 1311.
[0089] The conveying module 1300 further includes a horizontally arranged tray 1330, which is slidably connected to the side of the column 1310. The conveying assembly 1320 is mounted on the tray 1330. The conveying assembly 1320 is configured to be able to translate back and forth on the tray 1330 along a first direction coinciding with the axial direction of the conveying shaft 1321 and a second direction perpendicular to the axial direction of the conveying shaft 1321. The conveying assembly 1320 is also configured to be able to rotate 0°-120° on the tray 1330 about a vertical axis.
[0090] FIG5 is a perspective view of the adjustment assembly 1340 of the transport module 1300 of the transport device 1000 for strip coil 2000 according to an embodiment of the present disclosure; FIG6 is a perspective view of the transport assembly 1320 of the transport module 1300 of the transport device 1000 for strip coil 2000 according to an embodiment of the present disclosure; FIG7 is a partial perspective view of the transport assembly 1320 of the transport module 1300 of the transport device 1000 for strip coil 2000 according to an embodiment of the present disclosure.
[0091] As shown in the figure, the conveying module 1300 according to this disclosure further includes an adjustment component 1340. The conveying component 1320 is mounted on the tray 1330 via the adjustment component 1340. The adjustment component 1340 includes a first adjustment track 1341 fixed on the tray 1330, the first adjustment track 1341 extending along a first direction, an adjustment tray 1342 slidably mounted on the first adjustment track 1341, a second adjustment track 1343 fixed on the adjustment tray 1342, the second adjustment track 1343 extending along a second direction, and an adjustment shaft 1344 slidably disposed on the second adjustment track 1343. The adjustment shaft 1344 is fixedly connected to the conveying component 1320 to drive the conveying component 1320 to rotate together.
[0092] The free end of the transport shaft 1321 is provided with a retaining device 1323. The retaining device 1323 surrounds the outer periphery of the transport shaft 1321 and is capable of radial extension and retraction, allowing its outer peripheral surface to abut or disengage from the inner surface of the core of the strip roll 2000. Specifically, when the retaining device 1323 is actuated, it protrudes radially by 0.5 cm to clamp the core, ensuring that its outer peripheral surface tightly abuts the inner surface of the core of the strip roll 2000, thereby achieving retention of the core of the strip roll 2000 and thus the strip roll 2000.
[0093] The holding device 1323 includes a plurality of holding arms 1324 distributed around the periphery of the transport shaft 1321. The plurality of holding arms 1324 are configured to switch between a protruding state and a retracted state when actuated. In the protruding state, the ends of the plurality of holding arms 1324 protrude radially by 0.5 cm to clamp the winding core. In the retracted state, the ends of the plurality of holding arms 1324 are flush with the outer periphery of the transport shaft 1321.
[0094] The conveying assembly 1320 further includes a pusher 1325, which is disposed on one side of the conveying shaft 1321 and includes a pusher shaft 1326 and a pusher plate 1327. The pusher shaft 1326 is a telescopic shaft and is parallel to the conveying shaft 1321. The pusher plate 1327 is fixed to the free end of the pusher shaft 1326 and is perpendicular to the pusher shaft 1326.
[0095] As shown in Figure 6, the edge of the pusher plate 1327 is fixed to the free end of the pusher shaft 1326. The edge of the pusher plate 1327 has a U-shaped notch 1328 at the position opposite to the pusher shaft 1326. The conveying shaft 1321 can pass through the notch 1328 of the pusher plate 1327 when it extends or retracts.
[0096] The conveying device 1000 further includes a counterweight, which is formed by the housing 1110 of the main body 1100 or disposed inside the housing 1110 of the main body 1100.
[0097] Figure 8 is a flowchart of the operation method of a conveying device 1000 for a strip roll 2000 according to an embodiment of the present disclosure.
[0098] An operation method of a conveying device 1000 for a strip roll 2000 according to an embodiment of the present disclosure, wherein the conveying device 1000 is the aforementioned conveying device 1000, includes the following steps:
[0099] This causes the chassis 1200 to move, thereby moving the conveying device 1000 to the vicinity of the strip coil 2000.
[0100] Move the conveying device 1000 so that it is directly facing the strip coil 2000.
[0101] The transport module 1300 is controlled to pick up the strip coil 2000 and transport and load the strip coil 2000 onto the working shaft of the material handling machinery.
[0102] Control the threading module 1400 so that it clamps the free end of the strip roll 2000 and performs the threading operation until the free end is in place on the material handling machine.
[0103] The step of the conveying module 1300 picking up the strip roll 2000 includes:
[0104] Align the transport shaft 1321 of the transport device 1000 of the transport module 1300 with the core of the strip roll 2000.
[0105] The transport shaft 1321 is extended such that its end is inserted into the core of the strip roll 2000, wherein the depth of insertion of the end into the core is at least 30 cm.
[0106] The holding device 1323 on the transport shaft 1321 is actuated such that the outer peripheral surface of the holding device 1323 is in close contact with the inner surface of the core of the strip roll 2000.
[0107] The transport shaft 1321 is lifted vertically to raise the strip roll 2000 at least 5 cm off the ground.
[0108] The step of the conveying module 1300 conveying and loading the strip coil 2000 onto the working shaft of the material handling machinery includes:
[0109] This causes the transport axis 1321 of the transport module 1300 to rotate 0°-120° around the vertical axis.
[0110] The step of the conveying module 1300 conveying and loading the strip coil 2000 onto the working shaft of the material handling machinery includes:
[0111] This causes the chassis 1200 to move, thereby moving the conveying device 1000 to the vicinity of the working shaft of the material handling machinery.
[0112] This aligns the transport axis 1321 of the transport module 1300 with the working axis of the material handling machinery.
[0113] The retaining device 1323 is deactivated, and the retaining device 1323 retracts, thereby reducing the outer diameter of the retaining device 1323.
[0114] The strip coil 2000 loaded on the conveying shaft 1321 is pushed onto the working shaft using the pusher 1325.
[0115] The transport shaft 1321 is retracted.
[0116] The step of having the tape threading module 1400 clamp the free end of the tape roll 2000 includes:
[0117] The working shaft of the material handling machine is rotated to unwind the strip coil 2000 until the free end of the strip coil 2000 is vertically suspended.
[0118] The threading arm 1420 is controlled to unfold so that the clamp 1410 is close to the free end of the strip roll 2000.
[0119] The clamping base 1411 of the clamping clamp 1410 is moved to separate the first clamping bar 1412 and the second clamping bar 1413 from each other and move to both sides of the free end of the strip roll 2000, so that the first clamping bar 1412 and the second clamping bar 1413 move closer to each other and clamp the free end therebetween.
[0120] The clamp base 1411 of the clamp 1410 is rotated so that the first clamping bar 1412 and the second clamping bar 1413 are wrapped around the clamped free end.
[0121] The step of the threading module 1400 threading the free end of the strip roll 2000 includes:
[0122] The material clamp 1410 is kept clamping the free end, while the first arm 1421 and the second arm 1422 of the threading arm 1420 are controlled to move relative to each other, thereby driving the material clamp 1410 to move. At the same time, the working shaft of the material feeding machine rotates, so that the strip roll 2000 is unwound to assist the material clamp 1410 in conveying the strip until the free end is in place on the material feeding machine. The material clamp 1410 is fixed relative to the end of the threading arm 1420.
[0123] The step of the threading module 1400 threading the free end of the strip roll 2000 further includes:
[0124] When the free end is in place on the material handling machine, the clamp base 1411 of the clamp 1410 is rotated to loosen the wound free end, and the first clamping bar 1412 and the second clamping bar 1413 are separated from each other to release the free end.
[0125] The strip coil handling device and the operation method of the strip coil handling device provided according to the foregoing exemplary embodiments of this disclosure have the following advantages: the strip coil of raw material can be handled mechanically, the strip coil can be loaded onto the material handling machine, and the free end of the strip coil can be clamped and threaded to install it into a suitable position on the material handling machine, saving manual labor, reducing the ground space required for related operations, and reducing labor intensity and production costs.
[0126] The dimensions and values described herein should not be construed as strictly limited to the precise numerical values cited. Rather, unless otherwise stated, each dimension is intended to represent the listed value and the range of functionally equivalent values around that value. For example, a dimension disclosed as “parallel” is intended to represent “approximately parallel”.
[0127] While some embodiments of this disclosure have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of this disclosure, the scope of which is defined by the claims and their equivalents.
Claims
A conveying device (1000) for a strip coil (2000) includes: The main body (1100) includes a shell (1110). A chassis (1200) capable of moving on the ground, and a main body (1100) fixed to the chassis (1200). A conveying module (1300) is disposed on the side of the main body (1100) for picking up the strip roll (2000) and conveying and loading the strip roll (2000) onto the working shaft of the material handling machinery. A threading module (1400) is disposed on the top of the main body (1100) for clamping the free end of the strip roll (2000) and performing a threading operation until the free end is in place on the material handling machine. The conveying device (1000) according to claim 1 is characterized in that, The main body (1100) also includes a control module (1120) housed within the housing (1110), the control module (1120) being configured to control the chassis (1200), the transport module (1300), and the harness module (1400). The handling device (1000) according to claim 1, characterized in that The threading module (1400) includes a material clamp (1410) and a threading arm (1420), wherein, The threading arm (1420) is a cantilever arm fixed to the top of the housing (1110) of the main body (1100), and the free end of the threading arm (1420) is connected to the material clamp (1410). The clamp (1410) includes a clamp base (1411) and a first clamping bar (1412) and a second clamping bar (1413) mounted on the clamp base (1411). The two clamping bars are kept parallel to each other. One end of each of the first clamping bar (1412) and the second clamping bar (1413) is connected to the clamp base (1411). The clamp base (1411) is configured to drive the first clamping bar (1412) and the second clamping bar (1413) to rotate about an axis parallel to the first clamping bar (1412) or the second clamping bar (1413). The clamp base (1411) is also configured to drive the first clamping bar (1412) or the second clamping bar (1413) to translate closer to or further away from each other. The handling device (1000) according to claim 3, characterized in that The material clamp base (1411) includes a turntable (1414) and a translation part (1415). The rotation axis of the turntable (1414) is arranged on the threading arm (1420). The translation part (1415) is fixed on the turntable (1414). The translation part (1415) includes a slide rail (1416). Two sliders (1417) are arranged on the slide rail (1416). One end of the first clamping bar (1412) and one end of the second clamping bar (1413) are respectively fixed on the two sliders (1417) so that they move closer to or further away from each other as the two sliders (1417) move closer to or further away from each other. The handling device (1000) according to claim 3 or 4, characterized in that The first clamping bar (1412) has a flat first clamping surface, and the second clamping bar (1413) has a wavy second clamping surface, the clamping surfaces being formed of an elastic material. The handling device (1000) according to claim 3 or 4, characterized in that The first clamping bar (1412) has a rib extending along the length direction, and the second clamping bar (1413) has a groove extending along the length direction, the shapes of the rib and the groove being complementary. The handling device (1000) according to claim 3, characterized in that The threading arm (1420) includes a first arm (1421) and a second arm (1422). The two ends of the first arm (1421) are connected to the second arm (1422) and the housing (1110) of the main body (1100) respectively via universal joints. The two ends of the second arm (1422) are connected to the first arm (1421) and the material clamp (1410) respectively via universal joints. The handling device (1000) according to claim 1, characterized in that The conveying module (1300) includes one or more columns (1310) and a conveying assembly (1320), wherein The column (1310) is erected on the chassis (1200). The transport assembly (1320) is operatively connected to the column (1310) on one side. The transport assembly (1320) includes a transport shaft (1321) and a camera (1322). The transport shaft (1321) extends horizontally from the column (1310). The transport shaft (1321) is a telescopic shaft and is configured to move vertically along the column (1310). The camera (1322) is located near the free end of the transport shaft (1321) and sends the captured images to the control module (1120). The control module (1120) controls the chassis (1200) to move on the ground and controls the transport assembly (1320) to adjust the vertical height and telescopic length of the transport shaft (1321) based on the received images. The handling device (1000) according to claim 8, characterized in that Each column (1310) includes a column rail (1311) extending along its length, and the conveying assembly (1320) is connected to the column (1310) via the column rail (1311). The handling device (1000) according to claim 8 or 9, characterized in that The transport module (1300) further includes a horizontally arranged tray (1330), which is slidably connected to the side of the column (1310). The transport assembly (1320) is mounted on the tray (1330). The transport assembly (1320) is configured to translate back and forth on the tray (1330) along a first direction coinciding with the axial direction of the transport axis (1321) and a second direction perpendicular to the axial direction of the transport axis (1321). The transport assembly (1320) is also configured to rotate on the tray (1330) within a range of 0°-120° about a vertical axis. The handling device (1000) according to claim 10, characterized in that The transport module (1300) further includes an adjustment component (1340), the transport component (1320) being mounted on the tray (1330) via the adjustment component (1340), wherein the adjustment component (1340) includes: A first adjustment rail (1341) is fixed on the tray (1330) and extends along the first direction; An adjustment tray (1342) is slidably mounted on the first adjustment rail (1341); A second adjustment rail (1343) is fixed on the adjustment tray (1330) and extends along the second direction; An adjustment shaft (1344) is slidably mounted on the second adjustment track (1343). The adjustment shaft (1344) is fixedly connected to the conveying assembly (1320) so as to drive the conveying assembly (1320) to rotate together. The handling device (1000) according to claim 8, characterized in that A retaining device (1323) is provided around the free end of the transport shaft (1321). The retaining device (1323) surrounds the outer periphery of the transport shaft (1321) and is capable of telescoping in the radial direction, so that the outer peripheral surface of the retaining device (1323) abuts against or disengages from the inner surface of the core of the strip roll (2000). The handling device (1000) according to claim 12, characterized in that The retaining device (1323) includes a plurality of retaining arms (1324) distributed around the periphery of the transport shaft (1321), the plurality of retaining arms (1324) being configured to switch between a protruding state and a retracted state when actuated, in the protruding state the ends of the plurality of retaining arms (1324) protrude radially to clamp the core, and in the retracted state the ends of the plurality of retaining arms (1324) are flush with the outer periphery of the transport shaft (1321). The handling device (1000) according to claim 8, characterized in that The conveying assembly (1320) further includes a pusher (1325), which is disposed on one side of the conveying shaft (1321) and includes a pusher shaft (1326) and a pusher plate (1327). The pusher shaft (1326) is a telescopic shaft parallel to the conveying shaft (1321), and the pusher plate (1327) is fixed to the free end of the pusher shaft (1326). The pusher plate (1327) is perpendicular to the pusher shaft (1326). The handling device (1000) according to claim 14, characterized in that The edge of the pusher plate (1327) is fixed to the free end of the pusher shaft (1326). The edge of the pusher plate (1327) has a U-shaped notch (1328) at a position opposite to the pusher shaft (1326). The conveying shaft (1321) can pass through the notch (1328) of the pusher plate (1327) when it extends or retracts. The handling device (1000) according to claim 1, characterized in that The conveying device (1000) further includes a counterweight, which is formed by the housing (1110) of the main body (1100) or disposed inside the housing (1110) of the main body (1100). A method of operating a strip material coil (2000) handling device (1000), wherein, The conveying device (1000) is the conveying device (1000) according to any one of claims 1-16, comprising the following steps: Move the conveying device (1000) so that it is directly facing the strip coil (2000). The transport module (1300) is controlled to pick up the strip coil (2000) and transport and load the strip coil (2000) onto the working shaft of the material handling machinery. Control the threading module (1400) so that it clamps the free end of the strip roll (2000) and performs the threading operation until the free end is in place on the material handling machine. The operating method of claim 17, wherein The steps of the conveying module (1300) picking up the strip roll (2000) include: Align the transport shaft (1321) of the transport device (1000) of the transport module (1300) with the core of the strip roll (2000). The transport shaft (1321) is extended such that its end is inserted into the core of the strip roll (2000). The holding device (1323) on the transport shaft (1321) is actuated such that the outer peripheral surface of the holding device (1323) is in close contact with the inner surface of the core of the strip roll (2000). The transport shaft (1321) is lifted vertically to raise the strip coil (2000) off the ground. The operating method according to claim 17, characterized in that The steps of the conveying module (1300) conveying and loading the strip coil (2000) onto the working shaft of the material handling machinery include: This allows the transport axis (1321) of the transport module (1300) to rotate within a range of 0°-120° around the vertical axis. The operating method according to claim 17, characterized in that The steps of the conveying module (1300) conveying and loading the strip coil (2000) onto the working shaft of the material handling machinery include: This causes the chassis (1200) to move, thereby moving the conveying device (1000) to the vicinity of the working shaft of the material handling machinery. This aligns the transport axis (1321) of the transport module (1300) with the working axis of the material handling machinery. The retaining device (1323) is deactivated, and the retaining device (1323) retracts, causing the outer diameter of the retaining device (1323) to decrease. The strip roll (2000) loaded on the conveying shaft (1321) is pushed onto the working shaft using a pusher (1325). The transport shaft (1321) is retracted. The operating method according to claim 17, characterized in that The steps of having the threading module (1400) clamp the free end of the strip roll (2000) include: The working shaft of the material handling machine is rotated to unwind the strip coil (2000) until the free end of the strip coil (2000) is vertically suspended. The threading arm (1420) is controlled to unfold so that the clamp (1410) approaches the free end of the strip roll (2000). The clamp base (1411) of the clamp (1410) is moved to separate the first clamping bar (1412) and the second clamping bar (1413) from each other and move to both sides of the free end of the strip roll (2000), so that the first clamping bar (1412) and the second clamping bar (1413) move closer to each other and clamp the free end therebetween. The clamp base (1411) of the clamp (1410) is controlled to rotate so that the first clamping bar (1412) and the second clamping bar (1413) are wrapped around the clamped free end. The operating method of claim 17, wherein The steps of the threading module (1400) threading the free end of the strip roll (2000) include: The material clamp (1410) is kept clamping the free end, while the first arm (1421) and the second arm (1422) of the threading arm (1420) are controlled to move relative to each other, thereby driving the material clamp (1410) to move. At the same time, the working shaft of the material handling machine rotates, causing the strip roll (2000) to unwind in order to assist the material clamp (1410) in conveying the strip until the free end is in place on the material handling machine, wherein the material clamp (1410) is fixed relative to the end of the threading arm (1420). The operating method of claim 17, wherein The step of the threading module (1400) threading the free end of the strip roll (2000) further includes: When the free end is in place on the material handling machine, the base (1411) of the clamp (1410) is rotated to loosen the wound free end, and the first clamping bar (1412) and the second clamping bar (1413) are separated from each other to release the free end.