High-frequency automatic moving device for thin film sintering

By designing a high-frequency automatic moving device for thin film sintering, consisting of a guide seat, cooling components, and coating components, the problems of straightening and uneven cooling in high-frequency sintering equipment for electromagnetic wire thin films were solved, achieving efficient and uniform sintering of electromagnetic wire thin films.

WO2026157218A1PCT designated stage Publication Date: 2026-07-30SHANGHAI SHENMAO MAGNET WIRE CO LTD
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
SHANGHAI SHENMAO MAGNET WIRE CO LTD
Filing Date
2025-08-24
Publication Date
2026-07-30

AI Technical Summary

Technical Problem

Existing high-frequency sintering equipment for electromagnetic wire thin films lacks the ability to straighten and conduct, which makes the electromagnetic wires prone to folding and wrinkling, affecting the sintering uniformity. Furthermore, natural cooling leads to uneven cooling, affecting efficiency and effectiveness.

Method used

A high-frequency automatic moving device for thin film sintering was designed, comprising a guide seat, a sintering uniform cooling component, a wire straightening component, and a linkage coating component. Electromagnetic wires are guided through guide grooves, and uniform cooling is achieved using a turbine pump and spray holes. The device is combined with pressure rollers and brush components to prevent wrinkles and blockages.

Benefits of technology

This effectively avoids bending and wrinkling of the electromagnetic wire, achieves uniform cooling, improves the efficiency and quality of electromagnetic wire thin film sintering, and ensures the uniformity of crystal structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2025116596_30072026_PF_FP_ABST
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Abstract

A high-frequency automatic moving device for thin film sintering, comprising a mounting frame (1), wherein the mounting frame (1) is sequentially provided with a driving wire feeding roller (3), a guide base (5), a sintering high-frequency machine (2), a sintering uniform cooling assembly (9), and a driving wire take-up roller (4); the guide base (5) is provided with a guide groove (6) and a fixing frame (7), a wire pressing wheel (8) is rotatably mounted on the fixing frame (7), and a wire straightening assembly (10) is provided at the end of the guide base (5). The high-frequency automatic moving device for thin film sintering can straighten electromagnetic wires during the process of conveying electromagnetic wires, thus avoiding the problem of folding and wrinkling, and uniformly cooling sintered electromagnetic wires at the same time.
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Description

A high-frequency automatic moving device for thin film sintering Technical Field

[0001] This invention relates to the field of electromagnetic wire processing equipment technology, and specifically to a high-frequency automatic moving device for thin film sintering. Background Technology

[0002] High-frequency sintering of electromagnetic wire thin films is a process that involves high-temperature treatment of electromagnetic wire thin films. This process typically involves placing the electromagnetic wire thin film in a high-temperature environment to complete the sintering process within a certain time. During high-frequency sintering, parameters such as sintering temperature, time, and atmosphere must be carefully controlled to ensure the performance and quality of the electromagnetic wire thin film. Simultaneously, auxiliary processes such as preheating, heat preservation, and cooling can be employed to improve sintering efficiency and quality. The high-frequency sintering process for electromagnetic wire thin films has a wide range of applications, including the production of various electromagnetic wire products such as transformers, motors, and generators. This process can improve the conductivity, insulation, and mechanical strength of electromagnetic wires, thereby enhancing the quality and reliability of electromagnetic wire products. Automatic moving devices are often used in the high-frequency sintering process to guide the processed electromagnetic wires, as described in patent: CN 206528961. The U.S. discloses a high-frequency automatic moving device for thin film sintering, including a guide rail laid on an operating table. A bearing device is movably connected to the guide rail. According to the direction of movement during operation, a high-frequency main unit, a roller support device, a high-frequency auxiliary unit, and two sets of pressure roller devices are sequentially arranged on the bearing device. A set of roller support devices is arranged on the worktable close to the two sets of pressure roller devices. The pressure roller device includes a pressure roller drive device. The bearing device, the high-frequency main unit, the high-frequency auxiliary unit, and the pressure roller drive device are connected to a PLC control device.

[0003] Existing electromagnetic wire thin film high-frequency sintering equipment has a relatively simple structure and lacks the ability to straighten and conduct electromagnetic wires. The electromagnetic wires are prone to folding and wrinkling, which affects the uniformity of subsequent thin film sintering. Furthermore, the thin films sintered on the electromagnetic wires in traditional sintering equipment are cooled naturally, which leads to uneven cooling and affects the efficiency and effect of electromagnetic wire thin film sintering.

[0004] To address the aforementioned problems, this invention proposes a high-frequency automatic moving device for thin film sintering. Summary of the Invention

[0005] (1) Technical problems to be solved

[0006] The purpose of this invention is to overcome the problems of existing electromagnetic wire thin film high-frequency sintering equipment, which lacks the ability to straighten and conduct electromagnetic wires, and the electromagnetic wires are prone to folding and wrinkling, affecting the uniformity of subsequent thin film sintering. In addition, the thin films sintered on electromagnetic wires in traditional sintering equipment are cooled naturally, resulting in uneven cooling, which affects the efficiency and effect of electromagnetic wire thin film sintering. To meet practical needs, this invention provides a high-frequency automatic moving device for thin film sintering to solve the above-mentioned technical problems.

[0007] (2) Technical solution

[0008] To achieve the objectives of this invention, the technical solution adopted is as follows:

[0009] A high-frequency automatic moving device for thin film sintering includes a mounting frame. A sintering high-frequency machine is fixed on the outer wall of the middle part of the mounting frame. Driven wire feeding rollers and drive wire taking rollers are distributed and installed on the outer walls of the top two ends of the mounting frame. A guide seat is fixed on the outer wall of the mounting frame between the sintering high-frequency machine and the drive wire feeding rollers. A guide groove is formed on the top outer wall of the guide seat. A fixing frame is fixed on the top one outer wall of the guide seat. A wire pressing wheel is rotatably installed on the inner wall of the fixing frame. A wire straightening assembly is provided on the outer wall of the end of the guide seat. A sintering uniform cooling assembly is provided on the outer wall of the mounting frame between the sintering high-frequency machine and the drive wire taking rollers.

[0010] Preferably, the sintering uniform cooling assembly includes a water tank fixed to the outer wall of one side of the top of the mounting frame, and the water tank is located between the sintering high-frequency machine and the drive take-up roller. An arc-shaped cover is rotatably connected to the outer wall of one side of the top of the water tank via a hinge. A first connecting frame is symmetrically fixed to the outer wall of the top of the water tank, and a lower guide wheel is rotatably mounted on the inner wall of the first connecting frame. A second connecting frame is symmetrically fixed to the inner wall of the top of the arc-shaped cover, and an upper guide wheel is rotatably mounted on the inner wall of the second connecting frame. Correspondingly mounted on the outer walls of the water tank and the arc-shaped cover are... Equipped with a pull buckle, a turbine pump is installed on one outer wall of the drive wire feeding roller frame, and the turbine pump and the drive wire feeding roller are coaxially connected. The liquid suction end of the turbine pump is connected to a liquid suction pipe, and one end of the liquid suction pipe is connected to the inside of the water storage tank. The liquid pumping end of the turbine pump is connected to a liquid pumping pipe. The arc-shaped cover is a hollow structure, and one end of the liquid pumping pipe is connected to the inside of the arc-shaped cover. Spray holes are distributed on the inner wall of the arc-shaped cover. A filter plate is embedded through the outer wall of the water storage tank located between the first connecting frames. A linkage coating assembly is set on the outer wall of the top of the filter plate in the water storage tank.

[0011] Preferably, the wire straightening assembly includes lugs symmetrically fixed to the outer wall of one end of the guide seat. A first connecting shaft is rotatably mounted on the outer wall of the lugs. A connecting rod is rotatably mounted on the outer wall of the end of the first connecting shaft. A fixed shaft is connected to the outer wall between the ends of the connecting rod. A pressure roller is rotatably mounted on the outer wall of the middle part of the fixed shaft. A tube is fixed to the outer wall of one side of the guide seat by the mounting bracket. The middle part of the pumping pipe is connected to the bottom of the tube. One-way pressure relief valves are installed at both ends of the pumping pipe. A piston is provided inside the tube. A lifting rod is fixedly connected to the top outer wall of the piston. A second connecting shaft is fixed to one end of the lifting rod that passes through the outside of the tube. The end of the second connecting shaft is rotatably connected to the end of the connecting rod.

[0012] Preferably, the linkage coating assembly includes side plates symmetrically fixed to the outer wall of the top of the water storage tank. Each side plate has a movable groove on its middle outer wall. Movable blocks are inserted into the outer walls between the movable grooves. Third connecting shafts are rotatably mounted on the outer walls at both ends of each movable block. Drive shafts are rotatably mounted on the outer walls of both sides of the first connecting frame, and the drive shafts are coaxially connected to the lower guide wheel. A rotating disk is fixed to the end of the drive shaft. A fourth connecting shaft is rotatably mounted on the outer wall of one end of the rotating disk. A transmission rod is rotatably connected between the third and fourth connecting shafts. A bottom brush is fixed to the bottom outer wall of each movable block. A connecting plate is fixed to the top outer wall of each movable block. A top brush is fixed to the top outer wall of the connecting plate.

[0013] Preferably, the end of the pump fluid pipe is a telescopic flexible hose.

[0014] Preferably, the movable strip and the movable groove are sliding fit components, and the inner wall of the movable groove is coated with lubricating oil.

[0015] Preferably, the bristles of the bottom brush are soft, and the bottom of the bottom brush is in contact with the outer wall of the filter plate.

[0016] Preferably, the bristles of the top brush are soft, and the top brush is located between the lower guide rollers. Beneficial effects

[0017] This high-frequency automatic moving device for thin film sintering utilizes a uniform cooling component for sintering. A circular cover is fixed to the top of the water tank via hinges and latches. Upper and lower guide wheels on both sides guide the electromagnetic wire, facilitating its winding after processing and effectively preventing bending and wrinkling. During wire transport, a drive roller activates a turbine pump, pumping cooling water from the water tank through a suction pipe. This water is then pumped into the circular cover and sprayed out through spray holes, spraying the outer wall of the electromagnetic wire conductor within the cover. This rapid cooling of the sintered film allows for quick solidification, forming a uniform crystalline structure and resulting in a high-quality film. This significantly improves the efficiency and effectiveness of electromagnetic wire thin film sintering.

[0018] With the wire straightening assembly in place, the processed electromagnetic wire is guided and straightened within the guide groove. During the pumping process, the liquid enters the cylinder first, increasing the pressure inside. This causes the piston and lifting rod to move upwards. The second connecting shaft then rotates the connecting rod around the first connecting shaft, causing the fixed shaft at the end of the connecting rod and the pressure roller to move downwards and rotate. The pressure roller presses down on the electromagnetic wire at the end of the guide seat, straightening and tightening the electromagnetic wire. This prevents the electromagnetic wire from folding or wrinkling, resulting in more uniform sintering of the subsequent film.

[0019] With the linkage of the coating components, during the electromagnetic wire transmission process via the upper and lower guide wheels, the rotation of the lower guide wheel drives the rotating disk to rotate via the transmission shaft. Under the transmission of the fourth connecting shaft, the transmission rod, and the third connecting shaft, the moving strip moves back and forth along the moving groove. The moving strip drives the bottom brush to move back and forth to clean the filter plate, preventing filter plate clogging and facilitating the return of the sprayed cooling water. The moving strip also drives the top brush to move back and forth. The electromagnetic wires transmitted by the upper and lower guide wheels pass through the bristles of the top brush. The reciprocating movement of the top brush ensures that the cooling water is evenly coated on the sintered film of the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform. Attached Figure Description

[0020] Figure 1 is a three-dimensional structural schematic diagram of a high-frequency automatic moving device for thin film sintering according to the present invention;

[0021] Figure 2 is an enlarged structural schematic diagram of point A of the high-frequency automatic moving device for thin film sintering according to the present invention;

[0022] Figure 3 is an enlarged structural schematic diagram of section B of the high-frequency automatic moving device for thin film sintering according to the present invention.

[0023] Figure 4 is an enlarged structural schematic diagram of point C of the high-frequency automatic moving device for thin film sintering according to the present invention.

[0024] Figure 5 is an enlarged structural schematic diagram of point D of the high-frequency automatic moving device for thin film sintering according to the present invention.

[0025] Figure 6 is an enlarged structural schematic diagram of point E of the high-frequency automatic moving device for thin film sintering according to the present invention;

[0026] Figure 7 is an enlarged structural schematic diagram of point F of the high-frequency automatic moving device for thin film sintering according to the present invention.

[0027] The attached figures are labeled as follows:

[0028] 1. Mounting frame; 2. Sintering high-frequency machine; 3. Driven wire feeding roller; 4. Driven wire take-up roller; 5. Guide seat; 6. Guide groove; 7. Fixing frame; 8. Wire pressing wheel; 9. Sintering uniform cooling assembly; 10. Wire straightening assembly; 11. Linkage coating assembly;

[0029] 901. Water storage tank; 902. Hinge; 903. Arc-shaped cover; 904. First connecting frame; 905. Lower guide wheel; 906. Second connecting frame; 907. Upper guide wheel; 908. Pull buckle; 909. Turbine pump; 910. Suction pipe; 911. Pump pipe; 912. Spray hole; 913. Filter plate;

[0030] 101. Ear block; 102. First connecting shaft; 103. Connecting rod; 104. Fixed shaft; 105. Pressure roller; 106. Tube; 107. One-way pressure relief valve; 108. Piston; 109. Lifting rod; 110. Second connecting shaft;

[0031] 111. Side plate; 112. Moving groove; 113. Moving strip; 114. Third connecting shaft; 115. Drive shaft; 116. Rotating disk; 117. Fourth connecting shaft; 118. Drive rod; 119. Bottom brush; 1110. Connecting plate; 1111. Top brush. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] The present invention will be further described below with reference to Figures 1-7 and embodiments:

[0034] In this embodiment, as shown in Figures 1-7, a high-frequency automatic moving device for thin film sintering includes a mounting frame 1. A high-frequency sintering machine 2 is fixed on the outer wall of the middle part of the mounting frame 1. Driven wire feeding rollers 3 and drive wire taking rollers 4 are distributed and installed on the outer walls of the top two ends of the mounting frame 1. A guide seat 5 is fixed on the outer wall of the mounting frame 1 between the high-frequency sintering machine 2 and the drive wire feeding rollers 3. A guide groove 6 is provided on the top outer wall of the guide seat 5. A fixing frame 7 is fixed on the outer wall of one side of the top of the guide seat 5. A wire pressing wheel 8 is rotatably installed on the inner wall of the fixing frame 7. A wire pressing wheel 8 is provided on the outer wall of the end of the guide seat 5. The wire straightening assembly 10 and the mounting frame 1 are located on the outer wall of the sintering high-frequency machine 2 and the drive take-up roller 4, and a sintering uniform cooling assembly 9 is provided. In the process of processing the electromagnetic wire for sintering the film, the electromagnetic wire to be sintered is fed by the drive feed roller 3. The fed electromagnetic wire is laid flat in the guide groove 6 of the guide seat 5. With the guidance of the pressure roller 8, the electromagnetic wire passes horizontally and evenly through the sintering high-frequency machine 2. The electromagnetic wire imide film is sintered by the sintering high-frequency machine 2. The processed electromagnetic wire is then wound up by the drive take-up roller 4.

[0035] In this embodiment, referring to Figures 1-4, the sintering uniform cooling assembly 9 includes a water tank 901 fixed to the outer wall of one side of the top of the mounting frame 1. The water tank 901 is located between the sintering high-frequency machine 2 and the drive take-up roller 4. An arc-shaped cover 903 is rotatably connected to the outer wall of one side of the top of the water tank 901 via a hinge 902. A first connecting frame 904 is symmetrically fixed to the outer wall of the top of the water tank 901. A lower guide wheel 905 is rotatably mounted on the inner wall of the first connecting frame 904. A second connecting frame 906 is symmetrically fixed to the inner wall of the top of the arc-shaped cover 903. An upper guide wheel 907 is rotatably mounted on the inner wall of the second connecting frame 906. Correspondingly mounted on the outer walls of one side of the water tank 901 and the arc-shaped cover 903 are... A pull tab 908 is provided. A turbine pump 909 is installed on the outer wall of one side of the drive wire feed roller 3 frame, and the turbine pump 909 and the drive wire feed roller 3 are coaxially connected. The liquid suction end of the turbine pump 909 is connected to a liquid suction pipe 910, and one end of the liquid suction pipe 910 is connected to the inside of the water storage tank 901. The liquid pumping end of the turbine pump 909 is connected to a liquid pumping pipe 911. The arc-shaped cover 903 is a hollow structure, and one end of the liquid pumping pipe 911 is connected to the inside of the arc-shaped cover 903. Spray holes 912 are distributed on the inner wall of the arc-shaped cover 903. A filter plate 913 is embedded through the outer wall of the water storage tank 901 located between the first connecting frames 904. A linkage coating assembly is set on the top outer wall of the water storage tank 901 located on the filter plate 913. Item 11, during the use of the above-mentioned high-frequency automatic moving device for thin film sintering, the sintered electromagnetic wire is placed above the lower guide wheel 905, and then flipped over to cover the arc-shaped cover 903 under the action of the hinge 902, so that the upper guide wheel 907 on the arc-shaped cover 903 is aligned and covers the lower guide wheel 905. The arc-shaped cover 903 on the water storage tank 901 is covered and fixed by the pull buckle 908. The upper guide wheel 907 and the lower guide wheel 905 on both sides clamp the electromagnetic wire. The upper guide wheel 907 and the lower guide wheel 905 cooperate to guide the sintered electromagnetic wire, which is conducive to the winding of the processed electromagnetic wire and effectively avoids the problem of bending and wrinkling of the electromagnetic wire. During the electromagnetic wire transportation process, the drive wire feeding is used. The roller 3 drive drives the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously pumps the cooling water in the water storage tank 901 through the suction pipe 910, and pumps it into the interior of the arc cover 903 through the pump pipe 911. The cooling water is sprayed out through the spray hole 912, spraying the outer wall of the electromagnetic wire inside the arc cover 903, so that the film after the electromagnetic wire is sintered is cooled quickly, and the film is quickly solidified to form a uniform crystal structure, thus obtaining a high-quality film and improving the efficiency and effect of electromagnetic wire film sintering. The sprayed water can be collected back into the interior of the water storage tank 901 through the filter plate 913, reducing water waste and preventing water leakage.

[0036] Furthermore, the end of the pump pipe 911 is a telescopic flexible hose, which facilitates the use of the pump pipe 911 during the opening and closing of the arc-shaped cover 903.

[0037] In this embodiment, referring to Figures 1, 5, and 6, the wire straightening assembly 10 includes ear blocks 101 symmetrically fixed to the outer wall of one end of the top of the guide seat 5. A first connecting shaft 102 is rotatably mounted on the outer wall of the ear blocks 101. A connecting rod 103 is rotatably mounted on the outer wall of the end of the first connecting shaft 102. A fixed shaft 104 is connected to the outer wall between the ends of the connecting rod 103, and a pressure roller 105 is rotatably mounted on the outer wall of the middle part of the fixed shaft 104. The mounting bracket 1 is located on one side of the outer wall of the guide seat 5. A cylindrical tube 106 is fixed to the top, and a pumping pipe 911 is connected to the bottom of the cylindrical tube 106 through the middle. One-way pressure relief valves 107 are installed at both ends of the pumping pipe 911 located in the cylindrical tube 106. A piston 108 is installed inside the cylindrical tube 106, and a lifting rod 109 is fixedly connected to the top outer wall of the piston 108. A second connecting shaft 110 is fixed to one end of the lifting rod 109 that passes through the outside of the cylindrical tube 106, and the end of the second connecting shaft 110 is rotatably connected to the end of the connecting rod 103. During the use of this high-frequency automatic moving device for thin film sintering, the processed electromagnetic wire is guided in the guide groove 6 at the top of the guide seat 5, which serves to guide and straighten the electromagnetic wire. When the turbine pump 909 operates and pumps liquid through the pumping pipe 911, the liquid first enters the cylinder 106. The one-way pressure relief valve 107 prevents the liquid from flowing back, causing the pressure inside the cylinder 106 to rise, thereby driving the piston 108 and the lifting rod 109 to move upward. Through the second connecting shaft 110, the connecting rod 103 is driven to rotate around the first connecting shaft 102, causing the fixed shaft 104 at the end of the connecting rod 103 and the pressure roller 105 to move downward and rotate. The pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, which serves to straighten and tighten the electromagnetic wire, avoiding the occurrence of folds and wrinkles in the electromagnetic wire to be processed, and making the subsequent thin film sintering more uniform. When the pressure inside the cylinder 106 reaches the threshold of the one-way pressure relief valve 107, the excess liquid continues to be transported through the pumping pipe 911.

[0038] In this embodiment, referring to Figures 1 and 7, the linkage coating assembly 11 includes side plates 111 symmetrically fixed to the top outer wall of the water storage tank 901. Each side plate 111 has a moving groove 112 on its middle outer wall. Moving blocks 113 are inserted into the outer walls between the moving grooves 112. Third connecting shafts 114 are rotatably mounted on the outer walls at both ends of the moving blocks 113. Drive shafts 115 are rotatably mounted on the outer walls of both sides of the first connecting frame 904. The drive shafts 115 and the lower guide wheel 90... 5. Coaxial connection: A rotating disk 116 is fixed to the end of the drive shaft 115; a fourth connecting shaft 117 is rotatably mounted on the outer wall of one end of the rotating disk 116; a drive rod 118 is rotatably connected between the third connecting shaft 114 and the fourth connecting shaft 117; a bottom brush 119 is fixed to the bottom outer wall of the moving block 113; a connecting plate 1110 is fixed to the top outer wall of the moving block 113; and a top brush 1111 is fixed to the top outer wall of the connecting plate 1110. During the electromagnetic wire transmission process after sintering by the upper guide wheel 907 and the lower guide wheel 905, the rotation of the lower guide wheel 905 drives the rotating disk 116 to rotate via the transmission shaft 115. The fourth connecting shaft 117 on the rotating disk 116 rotates, and the rotational motion is converted into linear motion via the transmission rod 118. Thus, the transmission rod 118 drives the moving block 113 to reciprocate laterally along the moving groove 112 via the third connecting shaft 114. The moving block 113 drives the bottom brush 1... The reciprocating movement of the 19th element cleans the filter plate 913, preventing clogging and facilitating the return of the sprayed cooling water. The moving strip 113 also drives the top brush 1111 to reciprocate. The electromagnetic wires guided by the upper guide wheel 907 and the lower guide wheel 905 pass through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 ensures that the cooling water is evenly coated on the sintered film of the electromagnetic wire, increasing the cooling speed of the sintered film and making the cooling of the sintered film more uniform.

[0039] Furthermore, the movable strip 113 and the movable groove 112 are sliding fit components, and the inner wall of the movable groove 112 is coated with lubricating oil, so that the movable strip 113 slides back and forth in the movable groove 112 more smoothly.

[0040] Furthermore, the bristles of the bottom brush 119 are soft, and the bottom of the bottom brush 119 is in contact with the outer wall of the filter plate 913, so that the filter plate 913 can be cleaned by the bottom brush 119.

[0041] Furthermore, the bristles of the top brush 1111 are soft, and the top brush 1111 is located between the lower guide rollers 905. The top brush 1111 is used to brush the film sintered by the electromagnetic wire, so that the cooling water is evenly coated on the film sintered by the electromagnetic wire, and it also plays a role in cleaning the outer wall of the sintered film after processing.

[0042] The beneficial effects of this invention are as follows: The high-frequency automatic moving device for thin film sintering, through the setting of the sintering uniform cooling component 9, uses hinges 902 and buckles 908 to fix the arc cover 903 on the top of the water storage tank 901. The upper guide rollers 907 and lower guide rollers 905 on both sides cooperate to guide the electromagnetic wire, which facilitates the winding of the electromagnetic wire after processing and effectively avoids the problem of bending and wrinkling of the electromagnetic wire. During the electromagnetic wire transportation process, the drive roller 3 drives the turbine pump 909 to work, pumping the cooling water in the water storage tank 901 through the suction pipe 910, pumping it into the arc cover 903 through the pumping pipe 911, and spraying it out through the spray hole 912. This spraying sprays the outer wall of the electromagnetic wire guided in the arc cover 903, which rapidly cools the thin film after electromagnetic wire sintering, allowing the thin film to solidify quickly and form a uniform crystal structure, resulting in a high-quality thin film and improving the efficiency and effect of electromagnetic wire thin film sintering.

[0043] Furthermore, through the setting of the wire straightening component 10, the processed electromagnetic wire is guided in the guide groove 6, which plays the role of guiding and straightening the electromagnetic wire. During the pumping process through the pump pipe 911, the water will first enter the cylinder 106, causing the pressure inside the cylinder 106 to rise, thereby driving the piston 108 and the lifting rod 109 to move upward. Through the second connecting shaft 110, the connecting rod 103 is driven to rotate around the first connecting shaft 102, causing the fixed shaft 104 at the end of the connecting rod 103 and the pressure roller 105 to move downward and rotate. The pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, which plays the role of guiding and straightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling of the electromagnetic wire to be processed, and making the subsequent film sintering more uniform.

[0044] Furthermore, through the linkage coating assembly 11, during the electromagnetic wire transmission process via the upper guide wheel 907 and lower guide wheel 905, the rotation of the lower guide wheel 905 drives the rotating disk 116 to rotate via the transmission shaft 115. Under the transmission of the fourth connecting shaft 117, the transmission rod 118, and the third connecting shaft 114, the moving strip 113 is driven to reciprocate laterally along the moving groove 112. The moving strip 113 drives the bottom brush 119 to reciprocate to clean the filter plate 913, preventing the filter plate 913 from clogging and facilitating the return of the sprayed cooling water. The moving strip 113 also drives the top brush 1111 to reciprocate. The electromagnetic wires transmitted by the upper guide wheel 907 and lower guide wheel 905 pass through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 causes the cooling water to be evenly coated on the sintered film of the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform.

[0045] Working Principle: In use, the electromagnetic wire to be sintered is fed by the drive feeding roller 3. The fed electromagnetic wire is laid flat in the guide groove 6 of the guide seat 5. With the guidance of the pressure roller 8, the electromagnetic wire passes horizontally and evenly through the sintering high-frequency machine 2. The sintering high-frequency machine 2 performs high-frequency sintering of the electromagnetic wire imide film. After processing, the electromagnetic wire is wound up by the drive take-up roller 4. During the electromagnetic wire transportation process, the drive feeding roller 3 drives the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously works to pump the cooling water in the water storage tank 901 through the suction pipe 910. The water first enters the cylinder 106. The one-way pressure relief valve 107 prevents the water from entering the cylinder. The backflow causes the pressure inside the tube 106 to rise, thereby driving the piston 108 and the lifting rod 109 to move upward. This, through the second connecting shaft 110, causes the connecting rod 103 to rotate around the first connecting shaft 102, causing the fixed shaft 104 at the end of the connecting rod 103 and the pressure roller 105 to move downward and rotate. The pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, straightening and tightening the electromagnetic wire to avoid folding and wrinkling, resulting in more uniform subsequent film sintering. When the pressure inside the tube 106 reaches the threshold of the one-way pressure relief valve 107, the excess water continues to be transported through the pump pipe 911, placing the sintered electromagnetic wire above the lower guide wheel 905, and then, under the action of the hinge 902, flipping to cover the arc-shaped cover 903. The upper guide wheel 907 on the arc-shaped cover 903 is aligned and covers the lower guide wheel 905. The arc-shaped cover 903 on the water storage tank 901 is covered and fixed by the buckle 908. The upper guide wheel 907 and the lower guide wheel 905 on both sides clamp the electromagnetic wire. The upper guide wheel 907 and the lower guide wheel 905 cooperate to guide the sintered electromagnetic wire, which is conducive to the winding of the electromagnetic wire after processing and effectively avoids the problem of bending and wrinkling of the electromagnetic wire. During the electromagnetic wire transportation process, the drive roller 3 drives the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously works to pump the cooling water in the water storage tank 901 through the suction pipe 910 and pump it into the interior of the arc-shaped cover 903 through the pump pipe 911. The cooling water is then sprayed through the spray hole 912. The spray system sprays water onto the outer wall of the electromagnetic wires inside the arc-shaped cover 903, rapidly cooling the sintered film and causing it to solidify quickly into a uniform crystalline structure. This results in a high-quality film and improves the efficiency and effectiveness of electromagnetic wire film sintering. The sprayed water can be collected back into the water storage tank 901 through the filter plate 913, reducing water waste and preventing water leakage. The rotation of the lower guide wheel 905 drives the rotating disk 116 to rotate via the transmission shaft 115. The fourth connecting shaft 117 on the rotating disk 116 rotates, and the rotational motion is converted into linear motion via the transmission rod 118. Thus, the transmission rod 118 drives the moving block 113 to reciprocate laterally along the moving groove 112 via the third connecting shaft 114.The moving strip 113 drives the bottom brush 119 to reciprocate, cleaning the filter plate 913 and preventing clogging. This facilitates the return of the sprayed cooling water. The moving strip 113 also drives the top brush 1111 to reciprocate. The electromagnetic wires guided by the upper guide wheel 907 and lower guide wheel 905 pass through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 ensures that the cooling water is evenly coated on the sintered film of the electromagnetic wires, increasing the cooling rate of the sintered film and making the cooling more uniform.

[0046] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of the present invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A high-frequency automatic moving device for thin film sintering, characterized in that: The device includes a mounting frame (1), on which a sintering high-frequency machine (2) is fixed. Driven wire feeding rollers (3) and drive take-up rollers (4) are distributed and installed on the outer walls at both ends of the top of the mounting frame (1). A guide seat (5) is fixed on the outer wall of the mounting frame (1) between the sintering high-frequency machine (2) and the drive wire feeding rollers (3). A guide groove (6) is provided on the top outer wall of the guide seat (5). A fixing frame (7) is fixed on the top side outer wall of the guide seat (5). A pressure wheel (8) is rotatably installed on the inner wall of the fixing frame (7). A wire straightening assembly (10) is provided on the outer wall at the end of the guide seat (5). A sintering uniform cooling assembly (9) is provided on the outer wall of the mounting frame (1) between the sintering high-frequency machine (2) and the drive take-up rollers (4).

2. The high-frequency automatic moving device for thin film sintering as described in claim 1, characterized in that: The sintering uniform cooling assembly (9) includes a water tank (901) fixed on the outer wall of the top side of the mounting frame (1), and the water tank (901) is located between the sintering high-frequency machine (2) and the drive take-up roller (4). An arc-shaped cover (903) is rotatably connected to the outer wall of the top side of the water tank (901) via a hinge (902). A first connecting frame (904) is symmetrically fixed to the outer wall of the top of the water tank (901). A lower guide wheel (905) is rotatably mounted on the inner wall of the first connecting frame (904). A second connecting frame (906) is symmetrically fixed to the inner wall of the top of the arc-shaped cover (903). An upper guide wheel (907) is rotatably mounted on the inner wall of the second connecting frame (906). Buckles (908) are correspondingly installed on the outer walls of the water tank (901) and the arc-shaped cover (903). A turbine pump (909) is installed on the outer wall of one side of the drive wire feed roller (3) frame, and the turbine pump (909) and the drive wire feed roller (3) are coaxially connected. The suction end of the turbine pump (909) is connected to a suction pipe (910), and one end of the suction pipe (910) is connected to the inside of the water storage tank (901). The pumping end of the turbine pump (909) is connected to a pumping pipe (911). The arc cover (903) is a hollow structure, and one end of the pumping pipe (911) is connected to the inside of the arc cover (903). Spray holes (912) are distributed on the inner wall of the arc cover (903). A filter plate (913) is embedded through the outer wall of the water storage tank (901) between the first connecting frame (904). A linkage coating assembly (11) is provided on the top outer wall of the water storage tank (901) of the filter plate (913).

3. The high-frequency automatic moving device for thin film sintering as described in claim 2, characterized in that: The wire straightening assembly (10) includes ear blocks (101) symmetrically fixed on the outer wall of one end of the top of the guide seat (5). A first connecting shaft (102) is rotatably mounted on the outer wall of the ear block (101). A connecting rod (103) is rotatably mounted on the outer wall of the end of the first connecting shaft (102). A fixed shaft (104) is connected on the outer wall between the ends of the connecting rod (103). A pressure roller (105) is rotatably mounted on the outer wall of the middle part of the fixed shaft (104). A tube (105) is fixed on the outer wall of the mounting frame (1) on one side of the guide seat (5). 06), the pump pipe (911) is connected to the bottom of the cylinder (106) through the middle, and one-way pressure relief valves (107) are installed at both ends of the pump pipe (911) located in the cylinder (106). A piston (108) is provided inside the cylinder (106). A lifting rod (109) is fixedly connected to the top outer wall of the piston (108). A second connecting shaft (110) is fixed at one end of the lifting rod (109) that passes through the outside of the cylinder (106), and the end of the second connecting shaft (110) is rotatably connected to the end of the connecting rod (103).

4. The high-frequency automatic moving device for thin film sintering as described in claim 2, characterized in that: The linkage coating assembly (11) includes side plates (111) symmetrically fixed to the top outer wall of the water storage tank (901). Each side plate (111) has a moving groove (112) on its middle outer wall. Moving blocks (113) are inserted into the outer walls between the moving grooves (112). Third connecting shafts (114) are rotatably mounted on the outer walls at both ends of each moving block (113). Drive shafts (115) are rotatably mounted on the outer walls of both sides of the first connecting frame (904), and the drive shafts (115) and the lower guide wheel (905) are coaxially connected. A rotating disk (116) is fixed to the end of the drive shaft (115). A fourth connecting shaft (117) is rotatably mounted on the outer wall of one side end of the rotating disk (116). A transmission rod (118) is rotatably connected between the third connecting shaft (114) and the fourth connecting shaft (117). A bottom brush (119) is fixed to the bottom outer wall of the moving block (113). A connecting plate (1110) is fixed to the top outer wall of the moving block (113). A top brush (1111) is fixed to the top outer wall of the connecting plate (1110).

5. The high-frequency automatic moving device for thin film sintering as described in claim 3, characterized in that: The end of the pump pipe (911) is a telescopic hose.

6. The high-frequency automatic moving device for thin film sintering as described in claim 4, characterized in that: The movable strip (113) and the movable groove (112) are sliding fit components, and the inner wall of the movable groove (112) is coated with lubricating oil.

7. The high-frequency automatic moving device for thin film sintering as described in claim 4, characterized in that: The bristles of the bottom brush (119) are soft, and the bottom of the bottom brush (119) is in contact with the outer wall of the filter plate (913).

8. The high-frequency automatic moving device for thin film sintering as described in claim 4, characterized in that: The bristles of the top brush (1111) are soft, and the top brush (1111) is located between the lower guide wheels (905).