Marine propulsion unit

The marine propulsion unit's design allows for maintenance from within the vessel, addressing the inefficiency of dry-docking by incorporating accessible DE outer bearing and seals, thus reducing maintenance time and resource consumption.

WO2026159243A1PCT designated stage Publication Date: 2026-07-30ABB OY
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
ABB OY
Filing Date
2026-01-23
Publication Date
2026-07-30

AI Technical Summary

Technical Problem

Maintaining marine propulsion units, particularly azimuthing propulsion units, requires dry-docking, which is a time-consuming process, affecting the efficiency and availability of marine vessels.

Method used

The marine propulsion unit design includes a rotatable drive end (DE) shaft with a DE outer bearing and a DE outer distal seal that can be accessed from within the unit, allowing for maintenance without dry-docking, facilitated by axially and radially displaceable outer bearing pads and seals.

Benefits of technology

Enables maintenance of marine propulsion units without requiring the vessel to be dry-docked, reducing maintenance time and resource consumption while maintaining efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to an embodiment, a marine propulsion unit is described. The marine propulsion unit comprises a rotatable drive end (DE) shaft, a DE outer bearing arranged between the DE shaft and the DE outer bearing housing, wherein the DE outer bearing is configured to be displaced, and wherein the DE outer bearing comprises outer bearing pads, and a DE outer distal seal, wherein the DE outer distal seal is configured to be accessed from within the marine propulsion unit.
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Description

MARINE PROPULSION UNITTECHNICAL FIELD

[0001] Embodiments of the present invention relate to a marine propulsion unit. Further embodiments relate to a method of maintaining a marine propulsion unit.BACKGROUND

[0002] Marine propulsion units provide an efficient way to propel marine vessels. Different concepts for marine propulsion units are available, which typically prioritise specific operating properties of the marine propulsion system. In particular, azimuthing propulsion units provide an efficient manner to propel marine vessels. Further, azimuthing propulsion units allow for an improved maneuverability of marine vessels. In azimuthing propulsion units, at least one marine propeller attached to a rotatable pod provides thrust. A direction of the thrust may be controlled via a rotation of the rotatable pod. In typical azimuthing propulsion units, at least one electric motor driving the at least one marine propeller is integrated in the pod. In some marine vessels, a shaft-line configuration of propulsion units may be preferred. In particular, the thrust may be provided by a motor arranged within the hull of the marine vessel and a propeller connected to the motor via a shaft-line.

[0003] Maintaining marine propulsion units, particularly azimuthing propulsion units, commonly requires dry-docking, which is a time-consuming process. Thus, dry-docking a marine vessel to maintain the marine propulsion units requires for the marine vessel to be taken out of service in order for maintenance procedures, routine or not, to be undertaken. Therefore, marine propulsion units, particularly azimuthing propulsion unit that provide a high efficiency, durability and maintainability, in particular in view of the restricted amount of space available within the hull of the marine propulsion unit or the pod, are desired. Marine propulsion units such azimuthing propulsion units with reduced maintenance efforts are desired.DISCLOSURE OF THE INVENTION

[0004] In the view of the foregoing, the present invention is directed to a marine propulsion unit and a method of maintaining a marine propulsion unit.

[0005] According to an aspect of the present invention, a marine propulsion unit is provided. The marine propulsion unit comprises a rotatable drive end (DE) shaft, a DE outer bearing arranged between the DE shaft and the DE outer bearing housing, wherein the DE outer bearing is configured to be displaced, and wherein the DE outer bearing comprises outer bearing pads. The marine propulsion unit further comprises a DE outer distal seal, wherein the DE outer distal seal is configured to be accessed from within the marine propulsion unit, is provided.

[0006] According to another aspect of the present disclosure, the marine propulsion unit according to any of the embodiments described herein is an azimuthing propulsion unit.

[0007] According to another aspect of the present invention, a method of maintaining of a marine propulsion unit according to any of the embodiments described herein is provided. The method comprises: accessing a DE shaft from an interior of a hull of the marine propulsion unit; accessing a DE outer bearing arranged between a DE shaft and a DE outer bearing housing; and accessing a DE outer distal seal.

[0008] According to some embodiments, the marine propulsion unit, preferably the azimuthing propulsion unit, is configured to propel a marine vessel. In particular, the marine vessel may comprise at least one azimuthing propulsion unit according to embodiments described herein. The marine vessel as described herein comprises seagoing or inland marine vessels. In particular, the marine vessel comprises ships and boats. In some embodiments, the marine vessel comprises merchant ships, in particular for transporting goods. In particular, the marine vessel may comprise a container vessel, a Ro-Ro or car carrier, a tanker or shuttle tanker, a liquid natural gas (LNG) carrier or a floating storage, and regasification unit. In some embodiments, the marine vessel comprises ferries, in particular single- and double-ended ferries, cruise ships, water buses, yachts. In some embodiments, the marine vessel comprises offshore energy vessels, in particular service operation vessels (SOVs), cable laying vessels (CLVs), foundation installation vessels (FIVs), offshore construction(OCVs) and support vessels (OSVs), platform supply vessels (PSVs), and anchor-handling tug supply vessels (AHTS). In some embodiments, the marine vessel comprises research and survey vessels or other special purpose vessels, such as dredgers, heavy lift vessels, or towboats. In some embodiments, the marine vessel comprises ice-going marine vessels, in particular icebreakers or marine vessels having an ice-class by a classification society. In some embodiments, the marine vessel may comprise navy or coast guard vessels. In some embodiments, the marine vessel may comprise submarine vessels or unmanned remotely operated underwater vehicles (ROVs).

[0009] The marine vessel typically comprises a hull. In some embodiments, the hull of the marine vessel comprises a hull of the marine propulsion unit. In some embodiments, the hull of the marine propulsion unit is a pod. In some embodiments, the pod of the marine propulsion unit, particularly of the azimuthing propulsion unit, is attached to the hull of the marine vessel, in particular at the bottom of the hull. Typically, the hull of the marine vessel defines a vessel interior and a vessel exterior. Space confined by the hull and configured to be isolated from sea water is typically defined as the vessel interior. Space outside the hull, and in particular the sea, is typically defined as the vessel exterior. Typically, the vessel interior is substantially free of sea water and substantially dry.

[0010] In some embodiments, the marine vessel may comprise a plurality of marine propulsion units, such as azimuthing propulsion units. In particular, the marine vessel may comprise 2, 3, 4, or more marine propulsion units. Typically, each of the plurality of marine propulsion units is controlled separately. In some embodiments, the marine vessel may comprise a single marine propulsion unit, particularly a single azimuthing propulsion unit, and more particularly with a single pod. In some embodiments, one typical marine propulsion unit, such as the azimuthing propulsion unit, may be combined with one or more further marine propulsion unit, e.g. one or more further marine propulsion unit or other propulsion mechanisms, in a single marine vessel. Where two or more marine propulsion units are present, the marine propulsion units may be the same or different marine propulsion units. For example, the marine vessel can have two azimuthing propulsion units, two shaftline marine propulsion units, or one azimuthing propulsion unit and one shaft-line marine propulsion unit.

[0011] Typically, the pod of the marine propulsion unit, particularly the azimuthing propulsion unit, comprises a pod hull. The pod is configured to be rotatably attached to the hull of the marine vessel, particularly at the bottom of the hull of the marine vessel. The pod is typically rotatable about a substantially vertical rotation axis of the azimuthing propulsion unit. In particular, the pod may be rotated by at least 270°, at least 315° or at least 360° about the substantially vertical rotation axis of the azimuthing propulsion unit. In typical embodiments, the rotation of the pod about the substantially vertical rotation axis of the azimuthing propulsion unit is not restricted, in particular not mechanically restricted. In other embodiments, the pod of the marine propulsion unit is fixed to the hull of the marine vessel.

[0012] Typically, the hull of the marine propulsion unit or the pod comprises a hull cap at a first end of the hull of the marine propulsion unit or the pod and a propeller unit, in particular a pushing or pulling propeller unit, attached to a second end of the hull of the marine propulsion unit or the pod. The first end of the hull of the marine propulsion unit or the pod may also be described as a non-driving end (NDE), and the second end of the hull of the marine propulsion unit or the pod may also be described as a driving end (DE), of the hull of the marine propulsion unit or the pod. The propeller unit typically rotates about a rotation axis of the propeller unit. The rotation axis of the propeller unit may be substantially perpendicular to the vertical rotation axis of the azimuthing propulsion unit.

[0013] In some embodiments, the marine propulsion unit comprises at least one shaft-line marine propulsion unit. Typically, in the shaft-line marine propulsion unit, the electric motor, particularly the contra-rotating electric motor, is arranged within the hull of the marine vessel. The electric motor may be connected to the propeller unit via a shaft-line. The propeller unit is typically arranged at a stem of the marine vessel. Particularly, the propeller unit is typically arranged at a skeg of the marine vessel. Typically, for a shaft-line marine propulsion unit, a stem-facing side of the marine propulsion unit may be described as a driving end, DE, side of the marine propulsion unit. Typically, for a shaft-line marine propulsion unit, a vessel-center facing side of the marine propulsion unit may be described as non-driving end, NDE, side of the marine propulsion unit.

[0014] Typically, the propeller unit comprises a single shaft propeller unit. The propeller unit may comprise a shaft propeller. The shaft propeller may rotate around the rotation axisof the propeller unit. The shaft propeller has a diameter. Typically, the shaft propeller comprises a number of blades. The shaft propeller may comprise 3, 4, 5, 6, or 8 blades. The shaft propeller may each be manufactured as a monoblock or in components, as a built-up propeller.

[0015] In typical embodiments, the propeller unit comprises an outer shaft propeller and an inner shaft propeller. Typically, the outer shaft propeller is arranged closer to the hull than the inner shaft propeller. In a pushing propeller unit, the outer shaft propeller may also be described as front propeller and the inner shaft propeller may be described as the rear propeller; and vice versa for a pulling propeller unit. In particular, for the azimuthing propulsion unit, the outer shaft propeller is arranged closer to the vertical rotation axis than the inner shaft propeller. Typically, the outer shaft propeller and the inner shaft propeller are arranged adjacent to each other. The outer shaft propeller and the inner shaft propeller rotate about the rotation axis of the propeller unit.

[0016] Typically, the propeller unit comprises a contra rotating propeller unit. In particular, the outer shaft propeller may be configured to rotate in a first direction, particularly about the rotation axis of the propeller unit, and the inner shaft propeller may be configured to rotate in a second direction opposite to the first direction, particularly about the rotation axis of the propeller unit. In other words, the outer shaft propeller may rotate clockwise and the inner shaft propeller may rotate counterclockwise, or vice versa, about the same rotation axis. In some embodiments, the outer shaft propeller and the inner shaft propeller of the contra rotating propeller unit are arranged adjacent to each other. In some embodiments, the outer shaft propeller and the inner shaft propeller of the contra rotating propeller unit are arranged at opposite ends of the hull of the marine propulsion unit or of the pod in which the marine propulsion unit is arranged. In other words, the contra rotating propeller unit may be arranged in a push-pull-configuration. A contra rotating propeller unit may advantageously allow for a higher hydrodynamic efficiency than other propeller concepts, in particular with respect to single propellers.

[0017] In some embodiments, the outer shaft propeller has a first diameter and the inner shaft propeller has a second diameter with the second diameter being different from the first diameter, particularly the first diameter being larger than the second diameter. Typically, theouter shaft propeller comprises a first number of first blades and the inner shaft propeller comprises a second number of second blades. Typically, the second number may be different from the first number. The outer shaft propeller may comprise 3, 4, 5, 6, or 8 first blades. The inner shaft propeller may comprise 3, 4, 5, 6, or 8 second blades. In some embodiments, the outer shaft propeller comprises one more first blade than the inner shaft propeller comprises second blades. Exemplarily, the outer shaft propeller comprises 6 first blades and the inner shaft propeller comprises 5 second blades. In some embodiments, the outer shaft propeller and the inner shaft propeller may comprise the same number of blades, in particular 3, 4, 5, 6, or 8 first and second blades, respectively. The outer shaft propeller and / or the inner shaft propeller may each be manufactured as a monoblock or in components, as a built-up propeller.

[0018] Typically, the propeller unit is driven by an electric motor. Typically, the electric motor has a power of at least 100 kW, at least 1 MW, at least 2 MW, at least 5 MW, at least 10 MW or at least 15 MW. The electric motor is typically arranged within the pod or within the hull of the marine vessel, particularly the hull of the marine vessel. Particularly, the electric motor is mechanically connected to the propeller gearlessly and / or without a clutch. Typically, a rotation axis of the electric motor is identical to the rotation axis of the propeller unit. In particular, an output shaft of the electric motor may be identical to the drive shaft of the propeller unit or may be gearlessly connected to a drive shaft of the propeller unit. The output shaft of the electric motor typically is coaxial to the drive shaft of the propeller unit, in typical embodiments, for a propeller unit comprising a single shaft propeller, the shaft propeller may be driven by the electric motor. In typical embodiments, for a propeller unit comprising an outer shaft propeller and an inner shaft propeller, in particular for the contra rotating propeller unit, the outer shaft propeller and the inner shaft propeller may be driven by the same electric motor.

[0019] The electric motor typically comprises a rotating electric motor. A rotor is configured to rotate about a rotation axis of the electric motor. Typically, the rotation axis of the electric motor may be coaxially arranged with the rotation axis of the propeller unit. Typically, the electric motor is a synchronous electric motor. Typically, the rotor comprises windings to be supplied with an electric current for the operation of the electric motor. The inner rotor may be permanent magnet rotor or an externally excited synchronous rotor.

[0020] The electric motor typically comprises a contra rotating electric motor. In particular, the contra rotating electric motor comprises a dual rotor electric motor with an outer rotor and an inner rotor configured to rotate in opposite directions about a rotation axis of the electric motor. Typically, the rotation axis of the electric motor may be coaxially arranged with the rotation axis of the propeller unit. Typically, the electric motor is a synchronous electric motor. Typically, the outer rotor comprises windings to be supplied with an electric current for the operation of the electric motor. The inner rotor may be a permanent magnet rotor or an externally excited synchronous rotor.

[0021] In some embodiments, the drive shaft of the propeller unit comprises a single shaft. Typically, the drive shaft may rotate about the rotation axis of the electric motor. Typically, the shaft is supported in the hull of the marine propulsion unit or the pod by a drive end, DE, inner bearing and a non-drive end, NDE, inner bearing. The NDE inner bearing and / or the NDE outer bearing may each comprise an axial bearing and a radial bearing, particularly within the same bearing housing. Employing a rotating electric motor may advantageously enable driving the rotating propeller with a single electric motor deal gearlessly. Thereby, a more compact and efficient drive train may be provided.

[0022] In typical embodiments, the drive shaft of the propeller unit comprises an outer shaft and an inner shaft. The outer shaft and the inner shaft are typically coaxially arranged. Typically, the outer rotor drives the outer shaft. The outer shaft is typically mechanically connected to the outer shaft propeller gearlessly. In some embodiments, the outer shaft and / or the inner shaft may comprise at least one shaft coupling. In particular, the outer shaft and / or the inner shaft comprising at least one shaft coupling advantageously allows to modularly adapt the marine propulsion unit to the marine vessel. Exemplarily, a length of the shaft may be adapted dependent on a size of the marine vessel. Typically, the inner rotor drives the inner shaft. The inner shaft is typically mechanically connected to the inner shaft propeller gearlessly. Typically, the inner shaft is arranged inside the outer shaft; in other words, an inside radius of the outer shaft exceeds an outside radius of the inner shaft. The inner shaft and the outer shaft rotate about the same rotation axis, and in particular about the rotation axis of the electric motor.

[0023] Typically, the inner shaft is supported by a drive end, DE, inner bearing and a nondrive end, NDE, inner bearing. Typically, the outer shaft is supported by a drive end, DE, outer bearing and a non-drive end, NDE, outer bearing. For a push-pull-configuration, no non-drive end is present. Thus, in the push-pull-configuration a first bearing may be considered as a drive end bearing and a second bearing may be considered as non-drive end bearing. In other words, the terms non-drive end and drive end merely act to distinguish bearings by their bearing location. The NDE inner bearing and / or the NDE outer bearing may each comprise an axial bearing and a radial bearing, particularly within the same bearing housing. Employing a contra rotating electric motor may advantageously allow to drive the contra rotating propeller with a single electric motor gearlessly. Thereby, a more compact and efficient drive train may be provided.

[0024] In some embodiments, the marine propulsion unit, and particularly the contrarotating motor, the drive shaft and the propeller unit, may form a single propulsion unit. Exemplarily, the single propulsion unit may be mounted into the pod or into the vessel interior as a single propulsion unit. In some embodiments, the drive shaft, the contra-rotating motor, the DE bearing and the NDE bearing, and a slip ring unit may be arranged within a frame structure, in other words arranged within a capsule structure. The capsule structure may advantageously allow to mount at least part of the marine propulsion unit as a single unit into the pod or the vessel interior. The capsule structure may advantageously reduce an assembly effort and / or assembly time during the building process of the marine vessel. Typically, the marine propulsion unit is connected to the vessel hull via the capsule structure. In some embodiments, the marine propulsion unit is connected to the pod via the capsule structure. Particularly, the capsule structure is configured to transmit at least 75% or at least 90% of a propulsion force of the marine propulsion unit to the marine vessel.

[0025] In some embodiments, the marine propulsion unit for a vessel comprises a rotatable drive end (DE) shaft. The DE shaft is typically hollow. Some embodiments comprise a solid DE shaft. Typically, the marine propulsion unit comprises a DE outer bearing arranged between the DE shaft and the DE outer bearing housing. The DE outer bearing is typically configured to be displaced. The DE outer bearing may comprise outer bearing pads. Typically, the marine propulsion unit comprises a DE outer distal seal, the DE outer distal seal is typically configured to be accessed from within the marine propulsion unit. The DEouter distal seal is typically arranged distally with respect to the DE outer bearing. The DE outer distal seal is typically arranged in contact with the DE shaft, the DE outer bearing housing, or a combination thereof. The DE outer distal seal may, for example, prevent water from entering the marine propulsion unit, prevent lubricant such as oil or grease from exiting the marine propulsion unit, or a combination thereof. The DE outer distal seal is typically a water and / or lubricant seal. The DE outer distal seal is typically arranged between an inner portion of the DE outer bearing housing and an outer portion of the DE shaft. The DE outer distal seal is typically arranged in contact with the inner portion of the DE outer bearing housing and the DE shaft, in particular, the outer portion of the DE shaft.

[0026] The outer bearing pads are typically configured to be displaced axially and / or radially, and / or the DE outer distal seal is configured to be displaced axially and / or radially.

[0027] For example, the outer bearing pads are configured to be displaced axially along the DE outer shaft. In particular, the outer bearing pads are configured to be displaced proximally. The outer bearing pads are typically configured to slide. In particular, the outer bearing pads are configured to be slid by a user. For example, the outer bearing pads are slid proximally by the user along the DE outer shaft. Typically, the outer bearing pads are configured to be displaced axially. In particular, the outer bearing pads are configured to be displaced axially, and not along the DE outer shaft. For example, a gap is between the outer bearing pads and the DE outer shaft. For example, a film such as a protective film and / or sliding film is between the outer bearing pads and the DE outer shaft.

[0028] For example, the DE outer distal seal is configured to be displaced axially along the DE outer shaft. In particular, the DE outer distal seal is configured to be displaced proximally. The DE outer distal seal is typically configured to slide. In particular, the DE outer distal seal is configured to be slid by a user. For example, the DE outer distal seal is slid proximally by the user along the DE outer shaft. Typically, the DE outer distal seal is configured to be displaced axially. In particular, the DE outer distal seal is configured to be displaced axially, and not along the DE outer shaft. For example, a gap is between the DE outer distal seal and the DE outer shaft. For example, a film such as a protective film and / or sliding film is between the DE outer distal seal and the DE outer shaft.

[0029] The outer bearing pads are typically configured to be displaced radially and / or the DE outer distal seal is configured to be displaced radially. For example, the outer bearing pads are configured to be displaced radially from the DE outer shaft. In particular, the outer bearing pads are configured to be displaced radially outwards. The outer bearing pads are typically configured to be extracted from the DE outer bearing housing. In particular, the outer bearing pads are configured to be displaced and / or extracted by a user. For example, the outer bearing pads are displaced and / or extracted radially outwards from the DE outer bearing housing by the user. In particular, the outer bearing pads may be displaced and / or extracted from the DE outer bearing housing through at least one hatch in the DE outer bearing housing.

[0030] For example, the DE outer distal seal is configured to be displaced radially from the DE outer shaft. In particular, the DE outer distal seal is configured to be displaced radially outwards. The DE outer distal seal is typically configured to be extracted from the DE outer bearing housing. In particular, the DE outer distal seal is configured to be displaced and / or extracted by a user. For example, the DE outer distal seal is displaced and / or extracted radially outwards from the DE outer bearing housing by the user. In particular, the DE outer distal seal is may be displaced and / or extracted from the DE outer bearing housing through the at least one hatch in the DE outer bearing housing.

[0031] Typically, the DE outer distal seal is arranged between the DE shaft and the DE outer bearing housing. The DE outer distal seal is typically arranged towards a propeller mounted on the DE shaft, i.e. more distal with respect to the motor. The DE outer distal seal may be in contact with an enclosed environment within the marine propulsion unit and / or an outside environment, such as water. The DE outer bearing housing may be a single unit or comprising any number of units. The DE outer bearing housing may comprise 2, 3, 4, 5, 6, 8, or any number of housing units.

[0032] In some embodiments, the marine propulsion unit comprises a DE outer proximal seal. The DE outer proximal seal is typically arranged between the DE shaft and the DE outer bearing housing. The DE outer proximal seal is typically more proximal to the motor compared to the DE outer distal seal. The DE outer proximal seal is typically arranged on the DE shaft, the DE outer bearing housing, or a combination thereof. The DE outer proximalseal is typically arranged between a proximal portion of the DE outer bearing housing and an outer portion of the DE shaft. The DE outer proximal seal is typically arranged in contact with the proximal portion of the DE outer bearing housing, the outer portion of the DE shaft, or a combination thereof.

[0033] Typically, the DE outer bearing, the DE outer distal seal, and / or the DE outer proximal seal are replaceable from within a hull of the marine propulsion unit or a pod hull of the pod of the marine propulsion unit. For example, the DE outer distal seal, and / or the DE outer proximal seal are configured to be replaced from within the marine propulsion unit. In particular, the DE outer distal seal, and / or the DE outer proximal seal are configured to be replaced from within the hull of the marine propulsion unit or the pod hull. For example, the DE outer distal seal, and / or the DE outer proximal seal are replaceable from a proximal region. For example, the proximal region is towards the motor of the marine propulsion unit. For example, the user may access the proximal region to maintain the DE outer distal seal, and / or the DE outer proximal seal. This may be beneficial in reducing the time required for a maintenance procedure as the user may access the DE outer distal seal, and / or the DE outer proximal seal in less time than having to access these components from outside the marine propulsion unit.

[0034] Typical embodiments of the marine propulsion unit described herein may permit the marine propulsion unit to be maintained without requiring the marine vessel to be drydocked. Dry docking a marine vessel is a time and resource consuming process which ultimately adversely affects an efficiency of the marine vessel. Typical marine propulsion units as described herein may be maintained from within the respective marine propulsion unit. The marine propulsion unit described herein may provide the benefit of not requiring accessing, for example, the DE outer distal seal mandatorily from outside the marine propulsion unit. It should be understood, that an access from the outside is still possible with typical embodiments as described herein.

[0035] Typically, the marine propulsion unit is a contra rotating propeller azimuthing propulsion unit. For example, the DE shaft is a DE outer shaft. In particular, the rotatable DE shaft is a rotatable DE outer shaft.

[0036] In typical embodiments, the marine propulsion unit comprises a rotatable drive end (DE) inner shaft, a rotatable DE outer shaft, wherein the DE inner shaft runs at least partially within the DE outer shaft. Typically, the DE outer shaft comprises one or more hatches. Typically, the marine propulsion unit comprises a DE inner bearing. The DE inner bearing is typically arranged between the DE outer shaft and the DE inner shaft.

[0037] According to some embodiments, the at least one hatch may be, for example, configured to provide access to the DE inner bearing. Typically, the DE inner bearing is accessible through the at least one hatch. According to typical embodiments, the at least one hatch may be, for example, configured to be accessed by a user from within the marine propulsion unit. In order for the hatch to provide sufficient access to the DE inner bearing, the hatch may be of a defined shape and size. For example, the hatch may be any of the following shapes, but not limited to: a rectangle, a circle, a triangle, a rhombus, a pentagon, a hexagon, etc. For example, the hatch may be rectangular with a length of at least 0.2 m and / or up to 1.5 m, preferably at least 0.3 m and / or up to 0.6 m, and a width of at least 0.1 m and / or up to 0.8 m, preferably at least 0.3 m and / or up to 0.5 m. In a further example, the hatch 302 is circular with a diameter of at least 0.2 m and / or up to 1.5 m, preferably at least 0.3 m and / or up to 0.7 m.

[0038] The DE outer shaft may comprise, for example, two hatches, three hatches, four hatches, five hatches, etc. The marine propulsion unit comprising two or more hatches may comprise two or more of the same hatch, two or more different hatches, or a combination thereof. For example, wherein the marine propulsion unit comprises four hatches, each of the four hatches may be of a different shape and size, the same shape and size, or a combination thereof. In typical embodiments, the at least one hatch comprises at least one seal. In particular, the at least one seal is a hatch seal. The at least one hatch seal may prevent fluid, such as lubricating oil, from exiting a contained volume.

[0039] The at least one hatch may be configured to permit the user to access the DE inner shaft from within the marine propulsion unit. The hatch may be configured to permit the user to access a region between the DE inner shaft and the DE outer shaft. For example, the user may access the DE inner bearing from within the marine propulsion unit through the at least one hatch. The at least one hatch might be a hatch including a cover. For example, the hatchmay be opened and / or removed to gain access to the region between the DE inner shaft and the DE outer shaft. For example, the at least one hatch may be opened through a push-to-unlock mechanism. For example, the at least one hatch may be opened by removing at least one fixing mechanism, such as a screw. The at least one hatch may be reused. For example, the at least one hatch may be opened and closed any number of times, for example, 20 times, 50 times, 100 times, 500 times, or more. In some embodiments, the at least one hatch is an opening through the DE outer shaft without a cover.

[0040] The at least one hatch may permit for maintenance to be done on the DE inner shaft and / or the DE outer shaft from within the marine propulsion unit. The maintenance may include checking, preparing, removing, replacing, adding, or any combination thereof of the components in the drive end of the marine propulsion unit.

[0041] According to some embodiments described herein, the DE inner bearing comprises inner bearing pads. According to some embodiments described herein, the DE outer bearing comprises generally a bearing. For example, the DE outer bearing comprises an outer roller bearing. According to some embodiments described herein, the DE outer bearing comprises outer bearing pads and / or outer roller bearings. The DE inner bearing and / or the inner bearing pads may be arranged distally in relation to the at least one hatch. According to typical embodiments, the DE inner bearing is a segmented bearing. For example, the DE inner bearing comprises two or more inner bearing pads, for example 3 bearing pads, 5 bearing pads, 8 bearing pads, 12 bearing pads, or any predefined number of bearing pads. The inner bearing pads may be arranged around the DE inner shaft, and in particular around an entire circumference of the DE inner shaft. The inner bearing pads may be configured to be displaced along the DE inner shaft. The inner bearing pads may be slide bearing pads. The inner bearing pads may be configured to be slid along the DE inner shaft.

[0042] Typically, the DE inner bearing and / or inner bearing pads may be displaced proximally, and in particular, proximally towards the at least one hatch. The DE inner bearing and / or inner bearing pads may be displaced continuously or in intervals. The DE inner bearing and / or inner bearing pads may be displaced axially by a predetermined distance, for example, in line with the at least one hatch. The DE inner bearing and / or inner bearing pads may be displaced axially by a distance determined by the user, for example,0.3 m. The DE inner bearing and / or inner bearing pads may be displaced according to the maintenance procedure taking place.

[0043] According to some embodiments described herein, the marine propulsion unit may further comprise a DE inner distal seal. The DE inner distal seal may be arranged between the DE inner shaft and the DE outer shaft. The DE inner distal seal may be arranged towards a drive end, and in particular the drive and of the marine propulsion unit. The DE inner distal seal may comprise at least one water seal and / or at least one lubricant seal. For example, the DE inner distal seal may prevent water from entering into the marine propulsion unit and / or may prevent lubricant, for example oil, from exiting the marine propulsion unit. The DE inner distal seal may prolong the lifespan of the marine propulsion unit and / or may prevent on environment from being contaminated.

[0044] Typically, the DE inner distal seal may be displaced proximally, and in particular, proximally towards the at least one hatch. The DE inner distal seal may be displaced continuously or in intervals. The DE inner distal seal may be displaced axially by a predetermined distance, for example, in line with the at least one hatch. The DE inner distal seal may be displaced axially by a distance determined by the user, for example, 0.3 m. The DE inner distal seal may be displaced according to the maintenance procedure taking place.

[0045] According to some embodiments described herein, the marine propulsion unit may further comprise a DE inner proximal seal. The DE inner proximal seal may be arranged between the DE inner shaft and the DE outer shaft. The DE inner proximal seal may be arranged towards the NDE. In typical embodiments, the DE inner proximal seal may be arranged distally to the at least one hatch. The DE inner proximal seal may comprise at least one seal. For example, the DE inner proximal seal comprises 2, 3, 4, 5, 6, 8, 10, or any number of seals. The DE inner proximal seal may comprise at least one oil seal. For example, the DE inner proximal seal may prevent lubricant from leaving at least one desired region.

[0046] Typically, the DE inner proximal seal may be displaced distally, and in particular, distally towards the at least one hatch. The DE inner proximal seal may be displaced continuously or in intervals. The DE inner proximal seal may be displaced by a predetermined distance, for example, in line with the at least one hatch. The DE inner proximal seal may be displaced by a distance determined by the user, for example, 0.3 m.The DE inner proximal seal may be displaced according to the maintenance procedure taking place.

[0047] Typically, the DE inner distal seal and / or the DE inner proximal seal may comprise two or more seals. The DE inner distal seal and / or the DE inner proximal seal may be attached to at least the DE inner shaft. For example, the DE inner distal seal and / or the DE inner proximal seal may be attached to the DE inner shaft and the DE outer shaft.

[0048] According to some embodiments described herein, the marine propulsion unit may further comprise a hull of the marine propulsion unit or a pod, wherein the pod comprises a pod hull. The hull of the marine propulsion unit or the pod may permit for the DE inner bearing and / or the DE inner bearing pads and / or the DE inner distal seal and / or the DE inner proximal seal to be maintained from within the marine propulsion unit. This may be beneficial in that, for example, for the DE inner bearing and / or the DE inner bearing pads and / or the DE inner distal seal and / or the DE inner proximal seal to be maintained without requiring the marine propulsion unit and over the marine vessel to be dry-docked. This may for example, reduce time required for maintenance and / or permit for an increase in maintenance opportunities available. For example, the marine vessel may be docked at a port as part of its schedule and the DE inner bearing and / or the DE inner bearing pads and / or the DE inner distal seal and / or the DE inner proximal seal may be maintained during this time at the port. For example, the user may enter the marine propulsion unit through a vessel interior of the marine vessel, and may proceed to accessing any of the aforementioned components.

[0049] According to some embodiments described herein the marine propulsion unit may further comprise a DE outer bearing. The DE outer bearing may comprise outer bearing pads. The DE outer bearing and / or the outer bearing pads may be arranged distally in relation to the at least one hatch. According to typical embodiments, the DE outer bearing is a segmented bearing. For example, the DE outer bearing comprises two or more outer bearing pads, for example 3 bearing pads, 5 bearing pads, 8 bearing pads, 12 bearing pads, or any predefined number of bearing pads. The outer bearing pads may be arranged around the DE outer shaft, and in particular around an entire circumference of the DE outer shaft. The outer bearing pads may be configured to be displaced along the DE outer shaft. The outer bearingpads may be slide bearing pads. The outer bearing pads may be configured to be slid along the DE outer shaft. The DE outer bearing and / or outer bearing pads may be displaced radially from the DE outer shaft. In typical embodiments, the DE outer bearing and / or outer bearing pads may be slid and / or displaced radially.

[0050] The DE inner bearing and the DE outer bearing may be coupled. For example, the DE inner bearing and the DE outer bearing may be fluidly coupled. For example, the DE inner bearing may comprise a DE inner bearing chamber and the DE outer bearing may comprise a DE outer bearing chamber. In particular, the DE inner bearing chamber and the DE outer bearing chamber may be fluidly coupled. In typical embodiments, the DE outer shaft comprises at least one bore to fluidly couple the DE inner bearing and the DE outer bearing. The at least one bore may be through the DE outer shaft. Typically, the at least one bore is radially through the DE outer shaft. The fluid coupling may comprise a lubricant, such as grease and / or oil. The DE inner bearing and the DE outer bearing may be arranged coaxially on the rotation axis. The DE outer bearing may at least partially overlap the DE inner bearing. For example, the DE outer bearing and / or the outer bearing pads may be displaced proximally. In particular, the DE outer bearing and / or the outer bearing pads may be displaced axially. The DE outer bearing and / or the outer bearing pads may be displaced axially and proximally along the DE outer shaft. The outer bearing pads may comprise slide bearing pads.

[0051] The DE inner distal seal and the DE outer distal seal may be coupled. For example, the DE inner distal seal and the DE outer distal seal may be fluidly coupled. For example, the DE inner distal seal may comprise a DE inner distal seal chamber and the DE outer distal seal may comprise a DE outer distal seal chamber. In particular, the DE inner distal seal chamber and the DE outer distal seal chamber may be fluidly coupled. The fluid coupling may comprise a lubricant, such as grease and / or oil, and / or water.

[0052] The DE inner bearing and / or the inner bearing pads and / or the DE outer bearing and / or the outer bearing pads may be configured to be individually displaced and / or changed. The DE inner bearing may be rotated with respect to the DE inner shaft, the DE outer shaft, or both. For example, a gliding layer is between the DE inner bearing and the DE inner shaft, the DE outer shaft, or both. The DE inner bearing may be rotated along the DE inner shaft,the DE outer shaft, or both. The DE outer bearing may be rotated with respect to the DE outer shaft, the DE outer bearing housing, or both. For example, a gliding layer is between the DE outer bearing and the DE outer shaft, the DE outer bearing housing, or both. The DE outer bearing may be rotated along the DE outer shaft, the DE outer bearing housing, or both.

[0053] The marine propulsion unit described herein may enable inner bearing and seal change in a contra rotating propeller. For example, the marine propulsion unit described herein may enable maintenance without removing at least one propeller and / or driving conditions.

[0054] According to some embodiments described herein, a method of maintaining a marine propulsion unit is provided. In typical embodiments, the method of maintaining the marine propulsion unit comprises maintaining an azimuthing propulsion unit. The method of maintaining a marine propulsion unit may concern any of the embodiments described herein. The method of maintaining the marine propulsion unit comprise accessing a DE shaft from an interior of a hull of the marine propulsion unit or for example a pod hull of a pod of the marine propulsion unit; and accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing; displacing the DE outer bearing; and accessing a DE outer distal seal from within the hull of the marine propulsion unit or the pod hull.

[0055] Accessing the DE outer distal seal typically comprises accessing the DE outer distal seal arranged between the DE shaft and the DE outer bearing housing. The DE outer distal seal is typically accessed upon accessing the DE outer bearing. For example, a user accessing the DE outer distal seal is accessing the DE outer bearing prior to accessing the DE outer distal seal. Typically, the user accessing the DE outer distal seal is accessing the DE shaft prior to accessing the DE outer bearing. Accessing the DE outer distal seal may comprise accessing a distal region with respect to the DE outer bearing.

[0056] Typically, the method of maintaining the marine propulsion unit comprises releasing and displacing a DE outer proximal seal prior to accessing the DE outer bearing. For example, releasing the DE outer proximal seal comprises loosening and / or removing at least one joining mechanism such as a screw and / or nut and bolt, overcoming at least one tolerance fit, and / or releasing at least one joining point. Displacing the DE outer proximalseal typically comprises axially displacing in a typically proximal direction. For example, displacing the DE outer proximal seal comprises axially displacing the DE outer proximal seal along the DE shaft, typically towards a motor of the marine propulsion unit, which is typically the proximal direction. In particular, displacing the DE outer proximal seal comprises axially displacing the DE outer proximal seal proximally along the DE shaft. The DE outer proximal seal may be displaced partly or completely. The method of maintaining the marine propulsion unit may comprise repairing and / or replacing the DE outer proximal seal. Repairing and / or replacing the DE outer proximal seal may occur after accessing the DE outer proximal seal, and in particular, after releasing and displacing the DE outer proximal seal. In typical embodiments, at least one seal is present to prevent water from entering the marine propulsion unit.

[0057] Typically, the DE outer distal seal and / or the DE outer proximal seal comprise sealing elements. Sealing elements may comprise sealing lips. Typically, the sealing elements the DE outer distal seal and / or the DE outer proximal seal is replaced, displaced and / or serviced with the respective seal staying in place, after moving the respective seal to a service position or without removing the respective seal from the DE outer shaft. Typically, sealing elements are handled as described without necessarily displacing and / or servicing the entire DE outer distal seal and / or the entire DE outer proximal seal.

[0058] In typical embodiments, the method comprises displacing the DE outer distal seal and / or the DE outer proximal seal. In typical embodiments, the method comprises servicing the DE outer distal seal and / or the DE outer proximal seal. In typical embodiments, the method comprises displacing the sealing elements of the DE outer distal seal and / or the DE outer proximal seal. In typical embodiments, the method comprises servicing the sealing elements of the DE outer distal seal and / or the DE outer proximal seal. For example, the DE outer distal seal and / or the DE outer proximal seal comprises a seal ring. For example, the DE outer distal seal and / or the DE outer proximal seal comprises a seal housing. The seal housing may comprise housing rings. The seal housing is typically configured to hold the sealing elements.

[0059] In typical embodiments, the method comprises proximally displacing the seal housing. The method typically comprises proximally displacing with respect to the DE outerbearing housing. The method typically comprises displacing the seal housing to the hatch. In particular, the method comprises displacing the seal housing to the hatch on the DE shaft. The method typically comprises servicing the seal housing. Servicing the seal housing typically comprises dismantling the housing rings. Typically, the housing rings are not removed through the hatch. Dismantling the housing rings typically comprises detaching from one another. Typically, the method comprises displacing sealing lips. Typically, the method comprises removing the sealing lips. Typically, displacing and / or removing the sealing lips is after dismantling the housing rings. In typical embodiments, the method comprises replacing the sealing lips. In typical embodiments, the method comprises repairing the sealing lips. In typical embodiments, the method comprises installing new sealing lips. In typical embodiments, the method comprises bonding and / or joining the sealing lips. In typical embodiments, the method comprises bonding to one another. In typical embodiments, the method comprises joining the sealing lips on the DE shaft. In typical embodiments, the method comprises assembling the seal housing. In typical embodiments, the method comprises re-assembling the seal housing. In typical embodiments, the method comprises assembling the housing rings.

[0060] Methods of maintaining the marine propulsion unit may comprise displacing the DE outer bearing after accessing the DE outer bearing, and displacing the DE outer distal seal after accessing the DE outer distal seal. For example, displacing the DE outer bearing comprises releasing the DE outer bearing. Displacing the DE outer distal seal typically comprises releasing the DE outer distal seal. The method of maintaining the marine propulsion unit permits for maintaining the marine propulsion unit from within the marine propulsion unit.

[0061] In some embodiments, displacing any of the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises axially displacing along the DE shaft and / or radially displacing from the DE shaft. For example, axially displacing the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises displacing in a proximal direction. For example, radially displacing the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises displacing through at least one hatch in the DE outer bearing housing. For example, radially displacing the DE outer proximal seal allows for axiallydisplacing the DE outer bearing. For example, radially displacing the DE outer bearing allows for axially and / or radially displacing the DE outer distal seal.

[0062] Typically, axially moving or displacing the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises, axially moving or displacing the DE outer bearing, the DE outer distal seal, or the DE outer proximal seal to a service position. For example, the service position may be in a proximal location with respect to the DE outer bearing housing. For example, the service position may be between the DE outer bearing housing and a motor of the marine propulsion unit. In typical embodiments, the service position is in a location between the DE outer bearing housing and a motor of the marine propulsion unit, and in particular, the location is proximal to the DE outer bearing housing and distal to the motor. For example, the service position for the DE outer bearing, the DE outer distal seal, or the DE outer proximal seal may be the same for each, different for each, or a combination thereof. The service position might also be a removal position or might be named as a removal position.

[0063] Typically, methods of maintaining a typical CRP marine propulsion unit as described herein comprises displacing any of: a DE inner proximal seal arranged proximally between the DE inner shaft and the DE outer shaft, a DE inner bearing arranged between the DE inner shaft and the DE outer shaft, a DE inner distal seal arranged distally between the DE inner shaft and the DE outer shaft, or any combination thereof, through a hatch in the DE outer shaft.

[0064] Typical methods comprise removing any of a DE inner proximal seal, a DE inner bearing, a DE inner distal seal, or any combination thereof, through at least one hatch. The at least one hatch may be on the DE shaft.

[0065] Typically, the method of maintaining the marine propulsion unit may further comprise installing and / or replacing any of: the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, the DE inner distal seal, the DE inner bearing, the DE inner distal seal, and in particular with a new component and / or at least a new portion thereof.

[0066] Typically, a user may perform the method of maintaining the marine propulsion unit described herein. For example, the user is accessing the DE shaft from the vessel interioror pod hull of the marine propulsion unit. For example, the user is releasing and / or displacing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof, using at least one hand and / or at least one tool. The user may perform the method of maintaining the marine propulsion unit described herein by accessing the marine propulsion unit through a vessel interior.

[0067] According to some embodiments described herein, a method of maintaining an marine propulsion unit is provided, particularly the marine propulsion unit described herein. In typical embodiments, the method of maintaining the marine propulsion unit comprises maintaining an azimuthing propulsion unit. The method of maintaining the marine propulsion unit described herein comprises opening a hatch of a DE outer shaft of the marine propulsion unit; and accessing a DE inner bearing arranged between the DE outer shaft and a DE inner shaft. Typically, the method of maintaining the marine propulsion unit may be performed within the marine propulsion unit described herein. In particular, the method of maintaining the marine propulsion unit may be performed without requiring for the marine propulsion unit and / or a marine vessel to be dry-docked.

[0068] According to some embodiments described herein, the method of maintaining the marine propulsion unit may further comprise, after accessing the DE inner bearing to the hatch, displacing the DE inner bearing. The method may comprise releasing the DE inner bearing. In particular, releasing the DE inner bearing may occur prior to displacing the DE inner bearing. For example, the DE inner bearing may be secured between the DE inner shaft and the DE outer shaft. Releasing of the DE inner bearing may enable the displacing of the DE inner bearing. For example, the method comprises displacing the DE inner bearing towards the motor, preferably without removing a portion through the hatch. For example, the method comprises displacing the DE inner bearing at least partially through the hatch. For example, the method comprises displacing the entire DE inner bearing through the hatch.

[0069] Typically, displacing the DE inner bearing may comprise removing the DE inner bearing through the hatch. For example, removing the DE inner bearing may comprise proximally displacing the DE inner bearing to a position in line with the hatch. Upon displacing the DE inner bearing to the position in line with the hatch, the method may comprise extracting the DE inner bearing, in particular extracting the DE inner bearingthrough the hatch. Typically, displacing the DE inner bearing comprises displacing the DE inner bearing to a service position. When the DE inner bearing is at the service position, the method of maintaining the marine propulsion unit typically comprises servicing the DE inner bearing. For example, servicing the DE inner bearing may comprise: repairing, replacing, installing, removing, or any combination thereof. In particular, servicing the DE inner bearing may be for the entire DE inner bearing or at least a portion thereof. For example, servicing the DE inner bearing comprises servicing at least one wearable part. The at least one wearable part may be defined as any part which needs to be serviced, and / or is due for service. Typically, servicing the DE inner bearing is through the hatch. Typically, servicing the DE inner bearing is within the hatch. Typically, servicing the DE inner bearing is outside the hatch.

[0070] Typically, displacing the DE inner bearing may comprise axially displacing the DE inner bearing a distance of at least 0.1 m, 0.2 m, 0.3 m, up to 1.5 m, or any distance therebetween. For example, displacing the DE inner bearing may comprise displacing the DE inner bearing within a region between the DE inner shaft and the DE outer shaft.

[0071] Typically, the method of maintaining the marine propulsion unit further comprises installing the DE inner bearing and / or replacing the DE inner bearing, and in particular with a new DE inner bearing and / or at least a new portion thereof.

[0072] According to some embodiments described herein, the method of maintaining the marine propulsion unit may further comprise, after displacing the DE inner bearing, accessing a DE inner distal seal through the hatch, and displacing the DE inner distal seal. Typically, displacing the DE inner bearing comprises displacing the DE inner distal seal to a service position. The service position may be proximal to the at least one hatch. Typically, displacing the DE inner bearing comprises partly or completely displacing the DE inner bearing through the at least one hatch. Typically, displacing the DE inner bearing comprises displacing the DE inner distal seal to a service position and partly or completely displacing the DE inner bearing through the at least one hatch. The method may comprise releasing the DE inner distal seal. In particular, releasing the DE inner distal seal may occur prior to displacing the DE inner distal seal. For example, the DE inner distal seal may be securedbetween the DE inner shaft and the DE outer shaft. Releasing of the DE inner distal seal may enable the displacing of the DE inner distal seal.

[0073] Typically, displacing the DE inner distal seal may comprise removing the DE inner distal seal through the hatch. For example, removing the DE inner distal seal may comprise proximally displacing the DE inner distal seal to a position in line with the hatch. Upon displacing the DE inner distal seal to the position in line with the hatch, the method may comprise extracting the DE inner distal seal, in particular extracting the DE inner distal seal through the hatch. Typically, displacing the DE inner distal seal comprises displacing the DE inner distal seal to a service position. When the DE inner distal seal is at the service position, the method of maintaining the marine propulsion unit typically comprises servicing the DE inner distal seal. For example, servicing the DE inner distal seal may comprise: repairing, replacing, installing, removing, or any combination thereof. In particular, servicing the DE inner distal seal may be for the entire DE inner distal seal or at least a portion thereof. For example, servicing the DE inner distal seal comprises servicing at least one wearable part. Typically, a seal, such as a lip seal, is a wearable part. The at least one wearable part may be defined as any part which needs to be serviced, and / or is due for service. Typically, servicing the DE inner distal seal is through the hatch. Typically, servicing the DE inner distal seal is within the hatch. Typically, servicing the DE inner distal seal is outside the hatch.

[0074] Typically, displacing the DE inner distal seal may comprise axially displacing the DE inner distal seal a distance of at least 0.1 m, 0.2 m, 0.3 m, up to 3 m, or any distance therebetween. For example, displacing the DE inner distal seal may comprise displacing the DE inner distal seal within a region between the DE inner shaft and the DE outer shaft.

[0075] Typically, the method of maintaining the marine propulsion unit may further comprise installing the DE inner distal seal and / or replacing the DE inner distal seal, and in particular with a new DE inner distal seal and / or at least a new portion thereof.

[0076] According to some embodiments described herein, the method of maintaining the marine propulsion unit may further comprise accessing a DE inner proximal seal through the hatch, and displacing the DE inner proximal seal. The method may comprise releasing the DE inner proximal seal. In particular, releasing the DE inner proximal seal may occur priorto displacing the DE inner proximal seal. For example, the DE inner proximal seal may be secured between the DE inner shaft and the DE outer shaft. Releasing of the DE inner proximal seal may enable the displacing of the DE inner proximal seal.

[0077] Typically, displacing the DE inner proximal seal may comprise removing the DE inner proximal seal through the hatch. For example, removing the DE inner proximal seal may comprise distally displacing the DE inner proximal seal to a position in line with the hatch. Upon displacing the DE inner proximal seal to the position in line with the hatch, the method may comprise extracting the DE inner proximal seal, in particular extracting the DE inner proximal seal through the hatch. Typically, displacing the DE inner proximal seal comprises displacing the DE inner proximal seal to a service position. When the DE inner proximal seal is at the service position, the method of maintaining the marine propulsion unit typically comprises servicing the DE inner proximal seal. For example, servicing the DE inner proximal seal may comprise: repairing, replacing, installing, removing, or any combination thereof. In particular, servicing the DE inner proximal seal may be for the entire DE inner proximal seal or at least a portion thereof. For example, servicing the DE inner proximal seal comprises servicing at least one wearable part. Typically, a seal, such as a lip seal, is a wearable part. The at least one wearable part may be defined as any part which needs to be serviced, and / or is due for service. Typically, servicing the DE inner proximal seal is through the hatch. Typically, servicing the DE inner proximal seal is within the hatch. Typically, servicing the DE inner proximal seal is outside the hatch.

[0078] Typically, displacing the DE inner proximal seal may comprise axially displacing the DE inner proximal seal a distance of at least 0.1 m, 0.2 m, 0.3 m, up to 3 m, or any distance therebetween. For example, displacing the DE inner proximal seal may comprise displacing the DE inner proximal seal within a region between the DE inner shaft and the DE outer shaft.

[0079] Typically, the method of maintaining the marine propulsion unit may further comprise installing the DE inner proximal seal and / or replacing the DE inner proximal seal, and in particular with a new DE inner proximal seal and / or at least a new portion thereof.

[0080] According to some embodiments described herein, the method of maintaining the marine propulsion unit, displacing any of the DE inner bearing, the DE inner distal seal, theDE inner proximal seal, or any combination thereof, may comprise axially displacing along the DE inner shaft. For example, displacing any of the DE inner bearing, the DE inner distal seal, the DE inner proximal seal, or any combination thereof, may comprise sliding, in particular axially, along the DE inner shaft. For example, displacing any of the DE inner bearing, the DE inner distal seal, the DE inner proximal seal, or any combination thereof, may comprise rotating, preferably rotating to displace the DE inner bearing, the DE inner distal seal, the DE inner proximal seal, the DE outer shaft, the DE inner shaft, or any combination thereof.

[0081] According to some embodiments described herein, the method of maintaining the marine propulsion unit, comprises an marine propulsion unit which comprises: a DE outer proximal seal, a DE outer bearing, a DE outer distal seal, or any combination thereof. The method typically further comprises displacing any of a DE outer proximal seal, a DE outer bearing, a DE outer distal seal, or any combination thereof. For example, displacing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof, may comprise axially displacing along the DE outer shaft and / or sliding along the DE outer shaft and / or radially displacing from the DE outer shaft. Typically, displacing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof, comprises displacing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof to a service position. When the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof is at the service position, the method of maintaining the marine propulsion unit typically comprises servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof. For example, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof may comprise: repairing, replacing, installing, removing, or any combination thereof. In particular, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof may be for the entire DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof, or at least a portion thereof. For example, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof comprises servicing at least one wearable part. The at least one wearable part may be defined as any part which needs to be serviced, and / or is due for service. Typically, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distalseal, or any combination thereof is through the hatch. Typically, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof is within the hatch. Typically, servicing the DE outer proximal seal, the DE outer bearing, the DE outer distal seal, or any combination thereof is outside the hatch.

[0082] The method of maintaining the marine propulsion unit may comprise servicing the DE inner proximal seal and / or the DE inner distal seal. The method of maintaining the marine propulsion unit may comprise repairing and / or replacing the DE inner proximal seal and / or the DE inner distal seal. Repairing and / or replacing the DE inner proximal seal and / or the DE inner distal seal may occur after accessing the DE inner proximal seal and / or the DE inner distal seal, and in particular, after releasing and displacing the DE inner proximal seal and / or the DE inner distal seal.

[0083] Typically, the DE inner distal seal and / or the DE inner proximal seal comprise sealing elements. Sealing elements may comprise sealing lips. Typically, the sealing elements the DE inner distal seal and / or the DE inner proximal seal is replaced, displaced and / or serviced with the respective seal staying in place, after moving the respective seal to a service position or without removing the respective seal from the DE inner shaft. Typically, sealing elements are handled as described without necessarily displacing and / or servicing the entire DE inner distal seal and / or the entire DE inner proximal seal.

[0084] In typical embodiments, the method comprises displacing the DE inner distal seal and / or the DE inner proximal seal. In typical embodiments, the method comprises servicing the DE inner distal seal and / or the DE inner proximal seal. In typical embodiments, the method comprises displacing the sealing elements of the DE inner distal seal and / or the DE inner proximal seal. In typical embodiments, the method comprises servicing the sealing elements of the DE inner distal seal and / or the DE inner proximal seal. For example, the DE inner distal seal and / or the DE inner proximal seal comprises a seal ring. For example, the DE inner distal seal and / or the DE inner proximal seal comprises a seal housing. The seal housing may comprise housing rings. The seal housing is typically configured to hold the sealing elements. Typically, servicing comprises cutting the seal rings.

[0085] In typical embodiments, the method comprises proximally and / or distally displacing the seal housing. The method typically comprises proximally and / or distallydisplacing with respect to the DE inner bearing housing. The method typically comprises displacing the seal housing to the hatch. In particular, the method comprises displacing the seal housing to the hatch on the DE shaft. The method typically comprises servicing the seal housing. Servicing the seal housing typically comprises dismantling the housing rings. Typically, the housing rings are not removed through the hatch. Dismantling the housing rings typically comprises detaching from one another. Typically, the method comprises displacing sealing lips. Typically, the method comprises removing the sealing lips. Typically, displacing and / or removing the sealing lips is after dismantling the housing rings. In typical embodiments, the method comprises replacing the sealing lips. In typical embodiments, the method comprises repairing the sealing lips. In typical embodiments, the method comprises installing new sealing lips. In typical embodiments, the method comprises bonding and / or joining the sealing lips. In typical embodiments, the method comprises bonding to one another. Typically, bonding is done through the at least one hatch. Typically, in case of elastomer seals, chemicals such as glue, compression, and heat are used in bonding. In typical embodiments, the method comprises joining the sealing lips on the DE shaft. Typically, in case of polyurethane seals, bonding and / or joining comprises heating two ends of the seal ring and pressing the two ends together. In typical embodiments, the method comprises assembling the seal housing. In typical embodiments, the method comprises reassembling the seal housing. In typical embodiments, the method comprises assembling the housing rings.

[0086] Typically, the DE inner shaft and / or the DE shaft may be supported. Supporting the DE inner shaft and / or the DE shaft may provide more room to manipulate the remaining components in the marine propulsion unit.

[0087] Typically, a user may perform the method of maintaining the azimuthing propulsion unit described herein. For example, the user may open the hatch and may access the DE inner bearing, the DE inner distal seal, and / or the DE inner proximal seal. The user may further perform the displacing of the DE inner bearing, the DE inner distal seal, and / or the DE inner proximal seal. For example, the user may reach into the region accessible through the at least one hatch, and may displace any of the aforementioned components and / or subsidies thereof. The user may perform the opening of the hatch and / or the displacing of the DE inner bearing, the DE inner distal seal, and / or the DE inner proximalseal using their labour and / or tools. For example, the user may employ at least one rod, threaded bar, grappling tool, and / or any tool suitable for releasing and displacing the DE inner bearing, the DE inner distal seal, and / or the DE inner proximal seal.

[0088] For example, the user may access the DE outer bearing, the DE outer distal seal, and / or the DE outer proximal seal. The user may further perform the displacing of the DE outer bearing, the DE outer distal seal, and / or the DE outer proximal seal. The user may perform the displacing of the DE outer bearing, the DE outer distal seal, and / or the DE outer proximal seal using their labour and / or tools. For example, the user may employ at least one rod, threaded bar, grappling tool, and / or any tool suitable for releasing and displacing the DE outer bearing, the DE outer distal seal, and / or the DE outer proximal seal.

[0089] Embodiments of the present invention provide marine propulsion units, in particular marine propulsion units with an improved drive end shaft structure enabling inner bearing and seal change. With exemplary embodiments, the bearings and / or the seals might undergo maintenance and / or might be changed without it being mandatory to bring the vessel into a dry dock. For example, before removing the seals, shafts might be sealed against the water with at least one temporary seal applied from the waterside of the hull of the marine vessel to allow a seal change whilst the vessel is in a swimming condition. For example, the marine propulsion unit comprises at least one temporary seal. In particular, the at least one temporary seal is configured to be activated on demand.BRIEF DESCRIPTION OF THE DRAWINGS

[0090] The accompanying drawings relate to embodiments of the disclosure and are described in the following:Fig. la schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. lb schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. 1c schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. Id schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. le schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. If schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. 1g schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. Ih schematically illustrates a marine propulsion unit according to the embodiments described herein;Fig. 2 schematically illustrates a cross-section of an isometric view of a marine propulsion unit according to the embodiments described herein;Fig. 3 schematically illustrates a cross-section of an isometric view of a marine propulsion unit according to the embodiments described herein;Fig. 4 illustrates a flow chart of a method of maintaining a marine propulsion unit according to the embodiments described herein;Fig. 5 illustrates a flow chart of a method of maintaining a marine propulsion unit according to the embodiments described herein;Fig. 6 illustrates a flow chart of a method of maintaining a marine propulsion unit according to the embodiments described herein; andFig. 7 illustrates a flow chart of a method of maintaining a marine propulsion unit according to the embodiments described herein.DETAILED DESCRIPTION OF EMBODIMENTS

[0091] Reference will now be made in detail to the various embodiments of the disclosure, one or more examples of which are illustrated in the figures. Generally, only the differences with respect to individual embodiments are described. Each example is provided by way of explanation of the disclosure and is not meant as a limitation of the disclosure. Further, features illustrated or described as part of one embodiment may be used on or in conjunction with other embodiments to yield a further embodiment. It is intended that the description includes such modifications and variations. In the figures, elements may be depicted with exaggerated dimensions to improve the comprehensibility of the detailed description of embodiments. In particular, relations of lengths and widths of components shown may be distorted. Further, some elements may be depicted with enlarged dimensions while other elements in the same figure are depicted, relatively, with reduced dimensions.

[0092] Fig. la through Fig. le schematically illustrate a marine propulsion unit, particularly an azimuthing propulsion unit 1000, according to typical embodiments described herein. In Fig. If through Fig. Ih, a marine propulsion unit, particularly a shaftline marine propulsion unit 2000, is schematically illustrated.

[0093] The azimuthing propulsion unit 1000 of Fig. la comprises a dual rotor electric motor 1. The dual rotor electric motor 1 may also be described as contra rotating electric motor. The dual rotor electric motor 1 is typically arranged substantially horizontally and substantially centrally within the azimuthing propulsion unit 1000. Particularly, the dual rotor electric motor 1 is arranged within a hull of the marine propulsion unit or a pod 30 of the azimuthing propulsion unit 1000.

[0094] The dual rotor electric motor 1 comprises an inner rotor 2 and an outer rotor 3. The inner rotor 2 is arranged within the outer rotor 3. Inner rotor 2 and outer rotor 3 are arranged coaxially with respect to each other. The inner rotor 2 and the outer rotor 3 are configured to rotate about a rotation axis 50. The rotation axis 50 is a longitudinal axis of the azimuthing propulsion unit 1000. The inner rotor 2 drives an inner shaft propeller 10 and the outer rotor 3 drives an outer shaft propeller 9. The outer shaft propeller 9 and the inner shaft propeller 10 are arranged coaxially and rotate about the rotation axis 50. The outer shaft propeller 9 and the inner shaft propeller 10 form a contra rotating propeller unit. In the embodiment ofFig. la, the outer shaft propeller 9 and the inner shaft propeller 10 substantially have the same diameter. In embodiments not shown in Fig. la the outer shaft propeller 9 may have a diameter different from the diameter of the inner shaft propeller 10. Exemplarily, the outer shaft propeller 9 may have a diameter of at least 6 m, exemplarily of 6.1 m, and the inner shaft propeller 10 may have a diameter of at most 6 m, exemplarily of 5.575 m.

[0095] The outer rotor 3 of the dual rotor electric motor 1 typically comprises a perforated tube 4, as shown in the typical embodiment of Fig. la. The perforated tube 4 mechanically supports the outer rotor winding and comprises a plurality of openings. The plurality of openings of the perforated tube 4 are configured to pass air from an exterior of the dual rotor electric motor 1 into an interior of the dual rotor electric motor 1, and vice versa. Warm air, particularly heated by the dual rotor electric motor 1, may pass from an air gap 23 between the inner rotor 2 and the outer rotor 3 through the perforated tube to an annular air channel 14.

[0096] The perforated tube 4 transmits a torque of the outer rotor 3 to outer rotor end flanges 5, 6. A non-drive end, NDE, outer rotor end flange 5 connects the perforated tube 4 to an NDE outer shaft 47. A drive end, DE, outer rotor end flange 6 connects the perforated tube 4 to a DE outer shaft 7. The DE outer shaft 7 transmits the torque of the outer rotor 3 to the outer shaft propeller 9. For example, the DE outer shaft 7 is mechanically coupled to the outer rotor 3. The outer shaft propeller 9 comprises a plurality of first blades 21, of which two are visible in Fig. la. The inner rotor 2 is connected to an NDE inner shaft 48 and to a DE inner shaft 8. For example, the DE inner shaft 8 is mechanically coupled to the inner rotor 2 and / or the NDE inner shaft 48 is mechanically coupled to the inner rotor 2. The DE inner 8 shaft transmits the torque of the inner rotor 2 to the inner shaft propeller 10. The inner shaft propeller 10 comprises a plurality of second blades 22, of which two are visible in Fig. la. In the embodiment of Fig. la, the outer shaft propeller 9 and the inner shaft propeller 10 are arranged in a pulling configuration. In particular, the first blades 21 and the second blades 22 are configured to operate in a pulling mode.

[0097] The NDE inner shaft 48 is supported in the hull of the marine propulsion unit or the pod 30 by an NDE inner bearing 42. The NDE outer shaft 47 is supported in the hull of the marine propulsion unit or the pod 30 by an NDE outer bearing 41. The NDE outer bearing41 and the NDE inner bearing 42 typically comprise an oil seal, respectively. The DE outer shaft 7 is supported in the hull of the marine propulsion unit or the pod 30 by a DE outer bearing 11. The DE inner shaft 7 is supported in the DE outer shaft 8 by a DE inner bearing 12. The DE outer bearing 11 and the DE inner bearing 12 typically comprise an oil and a water seal, respectively. The oil seal may prevent oil from exiting the hull of the marine propulsion unit or the pod 30. The water seal may prevent water from entering the hull of the marine propulsion unit or the pod 30.

[0098] The dual rotor electric motor 1 is provided with electric energy via a slip ring unit 19. The slip ring unit 19 is typically arranged on the non-drive end side of the dual rotor electric motor 1 and in particular to contact the NDE outer shaft 47 as shown in Fig. la. The NDE outer shaft 47 and the NDE outer rotor end flange 5 are configured to electrically connect the slip ring unit 19 to the dual rotor electric motor 1. The slip ring unit 19 comprises at least one sliding contact to transmit electricity from power supply cables 20 to the dual rotor electric motor 1 and particularly to the outer rotor 3 of the dual rotor electric motor 1. From the outer rotor 3, electricity is provided to windings of the dual rotor electric motor 1. The power supply cables 20 provide electrical power from a marine vessel, and in particular from a power supply of the marine vessel to the dual rotor electric motor 1 via the slip ring unit 19. The slip ring unit 19 comprises a slip ring unit housing 39. The slip ring unit housing 39 separates the slip ring unit 19 from a further interior of the hull of the marine propulsion unit or the pod 30 and in particular is configured to prevent dust generated inside the slip ring unit 19, in particular generated by the at least one sliding contact of the slip ring unit 19, from escaping to the interior of the hull of the marine propulsion unit or the pod 30.

[0099] Inside the hull of the marine propulsion unit or the pod 30 of the marine propulsion unit, particularly the azimuthing propulsion unit 1000, air is circulated. The marine propulsion unit, particularly the azimuthing propulsion unit 1000 comprises a cooling air unit 16. In the embodiment of Fig. la, the cooling air unit 16 is arranged within a hull of a marine vessel. In the typical embodiment shown in Fig. la, the cooling air unit 16 comprises an air fan 17 to circulate air. The cooling air unit 16 typically comprises a heat exchanger 18. Through the heat exchanger 18, warm air entering the heat exchanger 18 from the hull of the marine propulsion unit or the pod 30 is cooled with heat being at least partially transferred to a cooling agent of the heat exchanger 18. The cooling air unit 16 provides coolair to the dual rotor electric motor 1 via a DE ingoing air channel 31 and an NDE ingoing air channel 32 in the hull of the marine propulsion unit or the pod 30. The DE ingoing air channel 31 is physically separated from an outgoing air channel 33 by an DE air channel separating wall 34 in Fig. la. The NDE ingoing air channel 32 is physically separated from the outgoing air channel 33 by an NDE air channel separating wall 35 in Fig. la. Typically, the outgoing air channel 33 substantially extends in the center of the hull of the marine propulsion unit or the pod 30 and in particular along a vertical central axis of the hull of the marine propulsion unit or the pod 30. Air passing through the DE ingoing air channel 31 and / or the NDE ingoing air channel 32 passes through openings of the perforated tube 4 and / or the outer rotor end flanges 5, 6 into an interior of the dual rotor electric motor 1. Within the dual rotor electric motor 1, the air may be heated by the dual rotor electric motor 1, in particular when in operation. The air may exit the dual rotor electric motor 1 via openings of the perforated tube 4 towards the annular air channel 14. The annular air channel 14 is connected to the outgoing air channel 33.

[0100] The exemplary azimuthing propulsion unit 1000 of Fig. lb is configured to operate in a pushing mode. In particular, the first blades 21 and the second blades 22 are configured to operate in a pushing mode. In Fig. 1c, a side view of the azimuthing propulsion unit 1000 of the exemplary embodiment of Fig. lb is schematically shown.

[0101] In Fig. Id, a side view of an exemplary azimuthing propulsion unit 500 with a single shaft and a single propeller is shown. The exemplary azimuthing propulsion unit 500 shown in Fig. Id may comprise similar parts as the exemplary embodiments of Figs, la - 1c, however, only a single shaft is present, wherein the single shaft may be driven by a single motor with a typically fixed stator.

[0102] In Fig. le, the azimuthing propulsion unit 1000 is arranged in a push-pull-configuration. In particular, in Fig. le, the outer shaft propeller 9 and the inner shaft propeller 10 are arranged at opposite ends of the hull of the marine propulsion unit or the pod 30. The outer shaft propeller 9 acts as a pushing propeller and the inner shaft propeller 10 acts as a pulling propeller. In embodiments not shown in the figures, the inner shaft propeller may act as the pushing propeller and the outer shaft propeller may act as the pulling propeller.

[0103] In Fig. If and Fig. 1g, a marine propulsion unit 2000 is schematically illustrated. The marine propulsion unit 2000 is arranged within the hull 2100 of the marine vessel. Particularly, the marine propulsion unit 2000 is arranged in a shaft-line configuration with the dual rotor electric motor 1 being arranged within the hull 2100 of the marine vessel. Similar to the azimuthing propulsion unit 1000, as shown in Fig. la - 1c and Fig. le, the marine propulsion unit 2000 comprises the dual rotor electric motor 1, a drive shaft connecting the dual rotor electric motor 1 to the propeller unit with the outer shaft propeller 9 and the inner shaft propeller 10. The outer shaft propeller 9 and the inner shaft propeller 10 are arranged at a skeg of the hull 2100 of the vessel. Generally, the drive shaft, the dual rotor electric motor 1, the outer shaft propeller 9 and the inner shaft propeller 10, the DE and NDE bearings 41, 42 and the slip ring unit 19 of the marine propulsion unit 2000 may be arranged similar or substantially identical to the azimuthing propulsion unit as shown in Fig. la - 1c and Fig. le.

[0104] In Fig. If, the marine propulsion unit 2000 comprises a motor block 2050. Within the motor block 2050, the drive shaft, the dual rotor electric motor 1, the DE and NDE bearings 41, 42 and the slip ring unit 19 of the marine propulsion unit 2000 are arranged. The motor block 2050 comprises an outgoing air channel 33 and, typically, a DE ingoing air channel and an NDE ingoing air channel (not explicitly shown in Fig. If). In embodiments not shown in the Figures, the marine propulsion unit may comprise an axial air cooling. Particularly, for the axial air cooling, air may enter the dual rotor electric motor 1 from a DE side and exit the dual rotor electric motor 1 from an NDE side or vice versa. The outgoing air channel 33 and the ingoing air channels are connected to the cooling air unit 16. Typically, the cooling air unit 16 is arranged outside the motor block 2050. In some embodiments (not shown in the Figures), particularly for a large motor block 2050, the cooling air unit 16 may be arranged inside the motor block 2050. The motor block 2050 follows a contour of the hull 2100 of the vessel. Particularly, the motor block 2050 forms a skeg of the hull 2100 of the vessel. The motor block 2050 is typically welded to the hull 2100 at a welding area 61.

[0105] In Fig. 1g, the marine propulsion unit 2000 comprises a marine propulsion unit housing 2010. Within the marine propulsion unit housing 2010, the drive shaft, the dual rotor electric motor 1, the slip ring unit 19 and the NDE bearings 41, 42 are arranged. The marinepropulsion unit housing 2010 is configured to be inserted in the hull 2100 via the skeg of the hull 2100.

[0106] In Fig. Ih, the dual motor electric motor 1, the slip ring unit 19 and the NDE bearings 41, 42 are arranged within the hull of the marine vessel. The dual rotor electric motor 1 is connected to the contra rotating propeller 9, 10 via the drive shaft. In Fig. Ih, the drive shaft is longer that in the embodiments shown in Fig. If and 1g. Particularly, the drive shaft may have a length of at least 5 times a length of the dual rotor electric motor 1. In part, the drive shaft extends outside the hull of the marine vessel as an exposed shaft. The drive shaft is supported by support bearings 45, 46. In the hull, the dual motor electric motor 1, the slip ring unit 19 and the DE and NDE bearings 41, 42 are accessible for maintenance.

[0107] Fig. 2 schematically illustrates a cross-section of an isometric view of a marine propulsion unit 500 according to typical embodiments described herein, the exemplary marine propulsion unit 500 of Fig. 2 comprises a hull of the marine propulsion unit or a pod 30 and a pod hull 300. A rotatable drive end (DE) shaft 7 runs longitudinally in a driving direction.

[0108] The typical marine propulsion unit 500 shown in Fig. 2 comprises a DE outer bearing 11. As with typical embodiments, the DE outer bearing 11 comprises outer bearing pads 51 land a DE outer bearing housing 510. Illustrated in the embodiment of Fig. 2 is a hatch 520 in the outer bearing housing 510. The hatch 520 may provide access to the DE outer bearing 11 and / or the outer bearing pads 511 and typically allows for the radial displacement of the DE outer bearing 11 and / or the outer bearing pads 511.

[0109] The exemplary embodiment of Fig, 2 comprises a DE outer distal seal 504, wherein the DE outer distal seal 504 is arranged between the DE shaft 7 and the DE outer bearing housing 510. The DE outer distal seal 504 is arranged towards a drive end (DE) of the marine propulsion unit 500.

[0110] The exemplary marine propulsion unit 500 of Fig. 2 comprises a DE outer proximal seal 506, wherein the DE outer proximal seal 506 is arranged between the DE shaft 7 and the DE outer bearing housing 510. The DE outer proximal seal 506 is arranged towards a motor of the marine propulsion unit 500. The DE outer proximal seal 506 is typicallyarranged on an outer portion of the DE shaft 7 and on a proximal portion of the DE outer bearing housing 510. Especially in embodiments with the proximal seal in L-shape, the DE proximal seal 506 is in contact with both the DE outer shaft and the DE outer bearing housing.

[0111] FIG. 3 schematically illustrates a cross-section of an isometric view of a marine propulsion unit such as an azimuthing propulsion unit 1000 according to typical embodiments described herein. The marine propulsion unit such as the azimuthing propulsion unit 1000 comprises a hull of the marine propulsion unit or a pod 30 and a pod hull 300. Typically, a rotatable drive end (DE) inner shaft 8 runs at least partially within a DE outer shaft 7. As with further typical embodiments, a DE inner bearing 12 is arranged between the DE outer shaft 7 and the DE inner shaft 8. The DE outer shaft 7 typically comprises a hatch 302, preferably with at least the size of a man-hole or a size which allows access to an inside of the DE outer shaft.

[0112] The exemplary azimuthing propulsion unit 1000 of Fig. 3 as described herein may be maintained without requiring the marine vessel to be necessarily dry-docked. Dry docking a marine vessel is a time and resource consuming process which ultimately adversely affects an efficiency of the marine vessel.

[0113] The hatch 302 of the exemplary azimuthing propulsion unit 1000 of Fig. 3 is configured to provide access to the DE inner bearing 12. The hatch 302 is, for example, configured to be accessed by a user from within the marine propulsion unit 1000. In order for the hatch 302 to provide sufficient access to the DE inner bearing 12, the hatch 302 typically has substantially the size of a man-hole or greater.

[0114] The exemplary embodiment of Fig. 3 comprises the DE inner bearing 12 with inner bearing pads 312. For example, the DE inner bearing 12 may comprise two or more inner bearing pads 312. The inner bearing pads 312 are arranged around the DE inner shaft 8, and in particular around an entire circumference of the DE inner shaft 8.

[0115] The embodiment of Fig, 3 comprises a DE inner distal seal 304, wherein the DE inner distal seal 304 is arranged between the DE inner shaft 8 and the DE outer shaft. TheDE inner distal seal 304 is arranged towards a drive end (DE) of the azimuthing propulsion unit 1000.

[0116] The exemplary azimuthing propulsion unit 1000 of Fig. 3 comprises a DE inner proximal seal 306, wherein the DE inner proximal seal 306 is arranged between the DE inner shaft 8 and the DE outer shaft. The DE inner proximal seal 306 is arranged towards a nondrive end (NDE) of the azimuthing propulsion unit 1000.

[0117] The exemplary azimuthing propulsion unit 1000 shown in Fig. 3 comprises a DE outer bearing 11. As with typical embodiments, the DE outer bearing 11 comprises outer bearing pads 511.

[0118] The DE inner bearing 12 and the DE outer bearing 11 are arranged coaxially on the rotation axis 50. In the exemplary embodiment of Fig, 3, the DE outer bearing 11 is at least partially overlapping the DE inner bearing 12.

[0119] Fig. 4 illustrates a flow chart of a method 550 of maintaining a marine propulsion unit according to typical embodiments described herein. The exemplary method 550 comprises accessing a DE shaft from a vessel interior such as an interior of a hull of the marine propulsion unit or a pod hull of a pod of the marine propulsion unit 552. The method 550 comprises accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing 554. The method 550 comprises accessing a DE outer distal seal 356.

[0120] Fig. 5 illustrates a flow chart of a method 550 of maintaining a marine propulsion unit according to typical embodiments described herein. The exemplary method 550 of Fig.5 comprises accessing a DE shaft from a vessel interior such as an interior of a hull of the marine propulsion unit or a pod hull of a pod of the marine propulsion unit 552. The method 550 comprises accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing 554. The method 550 comprises accessing a DE outer distal seal 356. The method 550 comprises releasing and displacing a DE outer proximal seal prior to accessing the DE outer bearing 558.

[0121] Fig. 6 illustrates a flow chart of a method 550 of maintaining a marine propulsion unit according to some embodiments described herein. The exemplary method 550 of Fig. 6 comprises accessing a DE shaft from a vessel interior such as an interior of a hull of themarine propulsion unit or a pod hull of a pod of the marine propulsion unit 552. The method 550 comprises accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing 554. The method 550 comprises accessing a DE outer distal seal 356. The method 550 comprises releasing and displacing a DE outer proximal seal prior to accessing the DE outer bearing 558. The method 550 comprises displacing the DE outer bearing after accessing the DE outer bearing, and displacing the DE outer distal seal after accessing the DE outer distal seal 559.

[0122] Fig. 7 illustrates a flow chart of a method 550 of maintaining a marine propulsion unit according to typical embodiments described herein. The exemplary method 550 of Fig.7 comprises accessing a DE shaft from a vessel interior such as an interior of a hull of the marine propulsion unit or a pod hull of a pod of the marine propulsion unit 552. The method 550 comprises accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing 554. The method 550 comprises accessing a DE outer distal seal 356. The method 550 comprises releasing and displacing a DE outer proximal seal prior to accessing the DE outer bearing 558. The method 550 comprises displacing the DE outer bearing after accessing the DE outer bearing, and displacing the DE outer distal seal after accessing the DE outer distal seal 559. The method 550, wherein the marine propulsion unit further comprises a hatch in the DE shaft, wherein the DE shaft is a DE outer shaft of a contra rotating propeller (CRP) marine propulsion unit, wherein the CRP marine propulsion unit further comprises: a rotatable DE inner shaft, which runs at least partially within the DE outer shaft, a DE inner bearing, a DE inner proximal seal, and a DE inner distal seal, the method further comprising displacing and / or removing any of: a DE inner proximal seal arranged proximally between the DE inner shaft and the DE outer shaft, a DE inner bearing arranged between the DE inner shaft and the DE outer shaft , a DE inner distal seal arranged distally between the DE inner shaft and the DE outer shaft, or any combination thereof, through the hatch (560).

[0123] While the foregoing is directed to embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the appended claims.

Claims

1. CLAIMS1. A marine propulsion unit (1000, 2000) for a vessel, the marine propulsion unit (1000, 2000) comprising:a rotatable drive end (DE) shaft (7);a DE outer bearing housing (510);a DE outer bearing (11) arranged between the DE shaft (7) and the DE outer bearing housing (510), wherein the DE outer bearing (11) is configured to be displaced, and wherein the DE outer bearing (11) comprises outer bearing pads (511); anda DE outer distal seal, wherein the DE outer distal seal is configured to be accessed from within the marine propulsion unit.

2. The marine propulsion unit (1000) of claim 1, wherein the marine propulsion unit is an azimuthing propulsion unit.

3. The marine propulsion unit (1000, 2000) of any of claims 1 or 2, wherein the marine propulsion unit is a contra rotating propeller (CRP) marine propulsion unit and wherein the DE shaft is a DE outer shaft of the marine propulsion unit, the azimuthing propulsion unit (1000) further comprising a rotatable DE inner shaft (8), which runs at least partially within the DE outer shaft (7).

4. The marine propulsion unit (1000, 2000) of claims 1 to 3, wherein the outer bearing pads are configured to be displaced axially and / or the DE outer distal seal is configured to be displaced axially.

5. The marine propulsion unit (1000, 2000) of any of the previous claims, wherein the DE outer distal seal (504) is arranged between the DE shaft (7) and the DE outer bearing housing (510).

396. The marine propulsion unit (1000, 2000) of any of the previous claims, further comprising a DE outer proximal seal (506), wherein the DE outer proximal seal (506) is arranged between the DE shaft (7) and the DE outer bearing housing (510).

7. The marine propulsion unit (1000, 2000) of any of the previous claims, wherein the DE outer bearing (11), the DE outer distal seal (504), and / or the DE outer proximal seal (506) is replacable from within a hull of the marine propulsion unit (1000).

8. The marine propulsion unit (1000, 2000) of any of the claims 3 to 7, wherein the DE outer shaft (7) comprises a hatch (302), which is configured to provide an access to a space between the DE outer shaft (7) and the DE inner shaft (8).

9. The marine propulsion unit (1000, 2000) of claim 8, wherein the hatch (302) is configured to provide an access to a DE inner bearing (12) being arranged between the DE inner shaft (8) and the DE outer shaft (7); preferably wherein the DE inner bearing (12) comprises inner bearing pads (312) being configured to be accessed through the hatch (302).

10. The marine propulsion unit (1000, 2000) of claim 9, wherein the DE inner bearing (12) and the DE outer bearing (11) are arranged coaxially on a rotation axis (50), wherein the DE outer bearing (11) is at least partially overlapping the DE inner bearing (12).

11. A method (550) of maintaining a marine propulsion unit, particularly the marine propulsion unit according to any of previous claims; the method comprising:accessing a DE shaft from an interior of a hull of the marine propulsion unit (552);accessing a DE outer bearing arranged between the DE shaft and a DE outer bearing housing (554);displacing the DE outer bearing; andaccessing a DE outer distal seal (556) from within the hull of the marine propulsion unit.

12. The method (550) of claim 11, further comprising releasing and displacing a DE outer proximal seal prior to accessing the DE outer bearing (558).4013. The method (550) of any of claims 11 or 12, further comprising, displacing the DE outer bearing after accessing the DE outer bearing, and / or displacing the DE outer distal seal after accessing the DE outer distal seal (559).

14. The method (550) of any of claims 11 to 13, wherein displacing any of: the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises axially displacing along the DE shaft and / or radially displacing from the DE shaft.

15. The method (550) of claim 14, wherein axially displacing the DE outer bearing, the DE outer distal seal, the DE outer proximal seal, or any combination thereof, comprises, axially displacing the DE outer bearing, the DE outer distal seal, or the DE outer proximal seal to a service position.

16. The method (550) of any of claims 11 to 15, wherein the DE shaft of the marine propulsion unit is a DE outer shaft of a contra rotating propeller (CRP) marine propulsion unit, the CRP marine propulsion unit further comprising:a hatch in the DE outer shaft; a rotatable DE inner shaft, which runs at least partially within the DE outer shaft; a DE inner bearing arranged between the DE inner shaft and the DE outer shaft; a DE inner proximal seal arranged proximally between the DE inner shaft and the DE outer shaft; and / or a DE inner distal seal arranged distally between the DE inner shaft and the DE outer shaft;the method further comprising:displacing any of: the DE inner proximal seal, the DE inner bearing, the DE inner distal seal, or any combination thereof, through the hatch (560).41