Optoelectronic structure comprising group-iv material and photonic instrument comprising the same
The nanowire-structured Group IV optoelectronic device addresses efficiency and integration challenges by enhancing light absorption and emission, achieving high performance in infrared applications at room temperature and reducing cooling needs.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
- Filing Date
- 2026-01-26
- Publication Date
- 2026-07-30
AI Technical Summary
Existing Group IV-based optoelectronic devices, particularly GeSn-based photodetectors, suffer from low efficiency and high dark current, limiting their performance in short-wave, mid-wave, and long-wave infrared applications due to material quality issues and integration challenges with Silicon-based manufacturing processes.
The optoelectronic device comprises an array of Group IV-based nanowires with a p/n or p/i/n junction structure, allowing for enhanced light absorption and emission properties by tuning geometrical parameters at the nanometer scale, such as diameter and pitch, which improves spectral tuning and reduces dark current.
The nanowire structuration enhances light absorption and emission efficiency, enabling operation at room temperature with improved spectral resolution and reduced cooling requirements, bridging the efficiency gap with high-cost Ill-V and Ill-VI semiconductor technologies.
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Figure EP2026051919_30072026_PF_FP_ABST
Abstract
Description
[0001] Optoelectronic structure comprising Group-IV material and photonic instrument comprising the same.
[0002] DOMAIN OF THE INVENTION
[0003] The present invention relates to the field of optoelectronics. Its advantageous applications concern optoelectronic devices ranging from the short-wave (SWIR), midwave (MWIR), and long-wave infrared (LWIR) such as photodetectors and light emitting diodes, as well as methods for manufacturing the same.
[0004] TECHNOLOGICAL BACKGROUND
[0005] Group IV, for instance GeSn, semiconductors are a valuable candidate to implement Si-integrated low-cost infrared photonic devices (for instance in an operational range from 0.8 pm to 20 pm) that could compete with the more established lll-V and ll-VI semiconductor infrared technologies.
[0006] Ill-V and ll-VI semiconductor infrared technologies are commonly made using InSb (typical operational range from 1 pm to 5.5 pm), HgCdTe (typical operational range from 3 pm to 7 pm), and CdSe (typical operational range from 1 pm to 5.5 pm) compounds, to name a few. The inherently high cost resulting from the use of expensive Ill-V and ll-VI materials combined with the challenging integration with the Silicon-based manufacturing processes and the freguent need for cryogenic cooling, result in expensive optoelectronic devices operating across the short-wave infrared (SWIR,typically from 1,5 pm to 3 pm wavelengths) and mid-wave infrared (MWIR, typically from 3 pm to 8 pm wavelengths).
[0007] Group IV semiconductors are typically epitaxially grown on a silicon (Si) substrate, which facilitates their integration with the Silicon-based manufacturing processes. GeSn-based photodetectors are for instance commonly fabricated from doped GeSn thin film multi-layers grown on a Ge on Si substrate (Ge / Si) by etching, passivation, and contact deposition into arrays of final devices, each of them with an active area typically larger than 10 pm in diameter. Over the last decade, group I -based photodetectors were demonstrated to operate in the near-wave infrared (NWIR, typically from 0,8 pm to 1,5 pm wavelengths), and SWIR at room temperature and further extend into the MWIR with lower efficiency. Their operation in the long-wave infrared (LWIR) remains however strongly limited due to low material quality.
[0008] In the example of GeSn-based photodetectors, defects contribute to their dark current being typically three to four orders of magnitude higher than InGaAs-based detectors operating in the SWIR. As a result of this, GeSn-based photodetectors can deliver specific detectivities in the SWIR that are typically more than two orders of magnitude lower than leading 11 l-V and I l-VI technologies. The low device efficiency thus poses severe challenges with the implementation and the adoption of GeSn-based optoelectronic devices in infrared technologies for both civilian and military markets.
[0009] WO2021217256 A1 describes an optoelectronic device comprising a Group IV-based heterostructure micro-disks on a Si-based substrate. This device remains however limited to overcome the above-mentioned disadvantages.
[0010] Li Shi-Qiang et al., "Vertical germanium nanowire photodetectors with suspended graphene top contact", 2016, discloses a SiGe-based nanowire photodetector for IR radiation comprising a n-Si bottom portion, a i-Ge active layer and a p-Ge top portion. Hyunsung Park et al., "Filter-Free Image Sensor Pixels Comprising Silicon Nanowires with Selective Color Absorption", Nano Letters, 2014 discloses an image sensor pixel systems comprising Si-NW. These photodetectors devices remain, however, limited in terms of optical performances in the IR domains namely the longest operating wavelength being limited to 1.6 pm. Attiaoui Anis, et al.,"Group-IV GeSn Nanophotonics", 2022, discloses GeSn based nanowire heterostructures.
[0011] It is therefore an object of the present invention to propose a solution to improve the performance of Group IV-based optoelectronic devices.
[0012] Other objects, features and advantages of the present invention will become apparent from the following description and accompanying drawings. It is understood that other advantages may be incorporated.SUMMARY
[0013] To achieve this objective, according to a first aspect the present invention provides an optoelectronic device comprising:
[0014] - a substrate,
[0015] - an array of group-IV based heterostructures,
[0016] the optoelectronic device being characterized in that the heterostructures are nanowires forming an array and extending along a z direction, each nanowire comprising:
[0017] - a first portion comprising at least one group IV element, the first portion having a first conductivity of a first type of carrier,
[0018] - a second portion comprising at least one group IV element, the second portion having a second conductivity of a second type of carrier,
[0019] - an active region comprising at least one group IV element, the active region being configured to emit or absorb infrared radiation of wavelength A, said active region being interposed between the first portion and the second portion.
[0020] Shaping the optically active Group-IV thin material into a nanowire array strongly increases light absorption compared to thin films, even at room temperature. The nanowire structuration enables tuning geometrical parameters at the nanometer scale, such as shape, diameter and / or pitch, which provide spectral tuning of the absorption or emission peak across a broad wavelength range. For instance, the nanowire array can be engineered with nearly constant absorption over a broad wavelength range or else exhibit enhanced absorption in narrower spectral windows by tailoring the leaky mode resonance (LMR) in the nanowires. The possible light engineering management offered by nanostructuring offers extra levers to play with such as optimized mode matching with the junction position. This is of high importance since in non-optimized devices, a significant part of the generated electron-hole pairs is generated far from the junction area and thus are lost for photocurrent generation for many of them.
[0021] Nanostructuring Group IV thin films to form a nanowire array therefore enables fabricating high efficiency infrared optoelectronic devices, and especially infrared photodetectors. The invention further requires less cooling, and preferably enables the use of the optoelectronic device at room temperature. The invention helps to close the efficiency gap with high-cost, cooled lll-V and ll-VI semiconductor photodetectors in the same spectral range.
[0022] A second aspect of the present invention concerns a photonic instrument comprising at least one, preferably at least two, optoelectronic device(s) according to the first aspect.A third aspect of the present invention concerns a method for manufacturing the opto-electronic device according to the first aspect, comprising:
[0023] - providing a structure comprising a substrate and a stack comprising: • a first layer comprising at least one group IV element, the first layer having a first conductivity of a first type of carrier,
[0024] • a second layer comprising at least one group IV element, the second layer having a second conductivity of a second type of carrier,
[0025] • an active region comprising at least one group IV element, the active region being configured to emit or absorb infrared radiation of wavelength A, said active region being interposed between the first layer and the second layer.
[0026] - anisotropically etching of the structure to form the nanowire array.
[0027] BRIEF DESCRIPTION OF THE FIGURES
[0028] The aims, objects, features and advantages of the invention will become clearer from the detailed description of an example of the invention which is illustrated by the following accompanying drawings.
[0029] Figures 1 and 2 illustrate a nanowire array in an optoelectronic device according to two examples with straight and tapered nanowires, respectively.
[0030] Figure 3 illustrates a photonic instrument comprising several optoelectronic devices with enhanced detectivity at selected wavelengths according to an example.
[0031] Figure 4 illustrates a pixelated photonic instrument comprising several optoelectronic devices according to another example.
[0032] Figures 5A to 5G illustrate steps of the method for manufacturing an optoelectronic device, according to an example.
[0033] Figures 6A to 6E are scanning electron microscopy images of the optoelectronic device at different steps of the manufacturing method, according to an example.
[0034] Figure 7 illustrates the normalized photocurrent as a function of the wavelength in a GeSn photodetector according to an example, depending on the nanowire diameter.
[0035] Figures 8A to 80 illustrate respectively (8A) the current as a function of the applied bias; (8B) the current density as a function of the applied bias; (80) the dark current density at -0.5V as a function of the nanowire diameter, according to an example.
[0036] Figures 9A to 9D illustrate: (9A and 9B) the measured absorption spectra of Geo.92Sno.o8 nanowire arrays with geometrical parameters similar to the ones used to fabricate the GeSn photodetectors according to an example, depending on the nanowire diameter and in the as-grown thin-film sample; (90) FDTD calculated spectra of 2 pm-thick Geo.92Sno.o8 nanowire array depending on the nanowire diameter and in the as-grown thin-film sample; (9D) FDTD calculated spectra of 450 nm-thick Geo.92Sno.o8nanowire array with diameter of 800 nm and in as-grown thin-film with doped and undoped p-Ge substrate.
[0037] Figures 10A to 10D illustrate: (10A) measured normalized photocurrent Pc spectra of nanowire array photodetectors with various nanowire diameters; (9B) Plot of the LMR peaks positions (Ap) on the absorption, photocurrent, and FDTD simulation spectra as a function of the nanowire diameters demonstrating the presence of three different LMR peaks in the NW arrays; (10C) Spectral responsivity R of nanowire array and mesa (planar) photodetectors; (10D) Spectral detectivity D* of nanowire array and mesa photodetectors.
[0038] Figure 11 is a Scanning Electron Microscopy (SEM) image of nanowire array with different diameters, with a p-Geo.92Sno.o8 / i-Geo.89Sno.11 / p-Geo.92Sno.o8 composition.
[0039] Figure 12 is the measured absorption spectra of p-Geo.92Sno.o8 / i-Geo.89Sno.11 / p-Geo.92Sno.o8 nanowire arrays with diameters ranging from 200 to 1050 nm.
[0040] Figure 13 is a plot of the LMR peaks positions (Ap) on the absorption, as a function of the nanowire.
[0041] Figure 14 is the normalized photoluminescence (PLn) as a function of the emitted wavelength (A for p-Geo.92Sno.o8 / i-Geo.89Sno.11 / p-Geo.92Sno.o8 nanowire arrays with a diameter of 600 nm.
[0042] Figures 15A to 15D represents different configurations of device comprising a gate for decreasing the density of carrier in the nanowire array.
[0043] The figures are given as examples and are not restrictive to the invention. They are principle schematic representations intended to facilitate the understanding of the invention and are thus not necessarily at the same scale as the practical applications. In particular, the thicknesses and / or dimensions of the various layers, nanowires and structures are not representative of reality.
[0044] DETAILED DESCRIPTION
[0045] Before describing a detailed review of embodiments and examples of the invention, the following are optional features which may be used in combination or alternatively.
[0046] According to an example, the device is a photodetector configured to absorb the infrared radiation of wavelength A. For example, wavelength A is comprised between 0.8pm to 20pm. For example, wavelength A is comprised between 1.5 pm to 20pm. For example, wavelength A is greater than 2pm, for instance within the previously described range. For example, wavelength A is comprised between 3pm and 20pm, for instance between 3pm and 8pm for MWIR application and / or for instance between 8pm and 20 pm for LWIR applications.According to an example, the sides of the nanowires are substantially parallel to the z direction. The wavelength full width at half maximum of the absorbed radiation is thus reduced. The device exhibits enhanced absorption in narrower spectral windows due to leaky mode resonance (LMR) peaks. For the emission, the nanowire geometry increases light extraction and helps controlling its directionality by engineering the nanowire dimensions. The optoelectronic device presents an enhanced sensitivity for a specific absorbed or emitted wavelength. The wavelength resolution of the device is therefore improved. This embodiment is therefore especially suited to applications requiring good precision in the detected wavelength, and especially for spectrometer application in the infrared domain.
[0047] According to an example, the sides of the nanowires extend at a substantially oblique angle to the z direction, along at least a portion of the nanowires. The nanowire array thus shows a tapered geometry. Nanowire tapering enables minimizing light reflection by progressively increasing the effective refractive index of the nanowires toward the bulk value. The nanowire array can therefore show an absorption peak that is distributed over a broad wavelength range. The wavelength resolution may be decreased, but the optoelectronic device will show a better sensitivity in terms of intensity of the acquired signal. This embodiment is therefore especially suited to applications requiring the detection of a larger proportion of photon, and especially for imaging / camera application in the infrared domain. Moreover, the applicability of this nanowire geometry can be extended to optoelectronic devices for infrared light emission. The improved light extraction when using nanowires arrays compared to planar films will boost the intensity in the emitted radiation, while also enable a control of the directionality of the emitted light by varying the nanowire geometrical parameters.
[0048] According to an example, nanowires present a cross-section in a plane (x,y) substantially perpendicular to the z direction, said cross-section having at least one dimension, for instance the diameter, between 100nm and 1000nm, between 300nm and 800nm.
[0049] According to an example, the nanowire array presents a width, in a plane (x,y) substantially perpendicular to the z direction, typically between 5pm and 1000pm, preferably between 5pm and 110pm, for instance between 10pm and 110pm. The width of the nanowire array may be comprised in between 10 pm and 50 pm. The width of the nanowire array can be for example substantially equal to 8 pm or 15 pm. For photodetector applications, the dark current decreases with decreasing size of nanowire array and it can be helpful to tailor the nanowire devices to multiple applications depending on the required signal to noise ratio.According to an example, adjacent nanowires from the nanowire array are spaced apart by a pitch between 0.5pm and 10pm. The pitch is defined as the distance between the centers of the adjacent nanowires. The pitch has a smaller effect on the optical absorption compared to the diameter. However, tuning the pitch increases the optical coupling to the nanowires and further maximizes the leaky mode resonance peaks at specific wavelengths. As an example, to maximize light absorption at a given wavelength, the pitch should be selected to being half of the wavelength. The pitch can then be more finely tuned, for example in a range of ±20% from the selected pitch. Thus, a pitch of 1pm would be for example an ideal starting point to maximize light absorption at 2 pm, and then fine-tuned for instance in the 0.8 to 1.2pm range.
[0050] According to an example, the nanowires present a cross-section in a plane (x,y) substantially perpendicular to the z direction, in the general shape of a circle.
[0051] The nanowire array can be shaped in different forms, such as a square or a circle for instance. The width of the nanowire array may be the diameter of the circle, when the nanowire array is shaped as a circle. According to an example, the nanowires can form a circular or square lattice array. It can depend on the required application, such as imaging, spectroscopy, or even detection of single photons.
[0052] According to an example, the at least one group IV element is selected from the group consisting of: Ge and Sn. According to an example, the at least one group IV element of the first portion and / or the second portion and / or the active portion is selected from the group consisting of: Ge and Sn. According to an example, the active region is GeSn-based, preferably consists of GeSn. The proportion of Sn can be greater than 1%, preferably greater than 10%, preferably strictly greater than 10%, preferably greater than 15%, preferably greater than 20% and preferably strictly greater than 20 %. The proportion of Sn can be greater than 30%. The proportion of Sn can be lesser than 80%, preferably lesser than 70%. According to an example, the active region is GeSn-based, preferably consists of GeSn, and comprises a proportion of Sn between 1% and 20%, preferably between 7% to 17%, and preferably between 7% and 12%, for instance between 7% and 8%. This content of Sn in the active region extends the cut-off wavelength of the nanowire array photodetector beyond 2pm to cover a large portion of the SWIR.
[0053] According to an example, the substrate is based on at least one from the group consisting of germanium and silicon. A Ge-based substrate is especially suited to obtain ultra-high efficiency device for instance for space applications, wherein the cost is less of an issue. A Si-based substrate is more suited to cost-sensitive applications.
[0054] According to an example, the photonic instrument is a spectrometer wherein each of the optoelectronic devices presents a nanowire array geometry defined by atleast one parameter chosen from the group consisting of: a dimension of nanowire crosssection taken in a plane (x,y) substantially perpendicular to the z direction, preferably a diameter, a pitch between adjacent nanowires from the nanowire array, and an extension angle of the nanowire sides relatively to the z direction. The nanowire array geometries between the at least two optoelectronic devices are preferably different from one another so that the absorbed infrared radiation of wavelength A is different between the at least two optoelectronic devices.
[0055] According to this example, the photonic instrument comprises at least two, preferably at least five, optoelectronic devices each presenting a nanowire array geometry, and wherein the nanowire array geometries between the at least two optoelectronic devices are different from one another so that the absorbed infrared radiation of wavelength A is different between the at least two optoelectronic devices. Each nanowire therefore efficiently detects one peak wavelength A with a certain full width at half maximum (FWHM). In a photodetector application, only a narrow spectral region of the infrared light incident on each nanowire array can be efficiently absorbed and the photogenerated current can be detected by the readout electronics. The collected signal can be processed, for instance through a software, to reconstruct the information about the light source. This embodiment is therefore especially suited to spectrometer application, for instance to determine the absorption spectrum of molecules. Moreover, the instrument according to this embodiment could also be used to improve the efficiency of imaging systems by reconstructing images in different spectral bands.
[0056] According to an example, the method comprises, following the anisotropic etching:
[0057] - depositing a passivation layer so as to cover the nanowire array, - depositing a planarisation layer so as to cover the passivation layer, and - etching the passivation layer and the planarisation layer, to expose a top surface of the nanowire array.
[0058] According to an example, the planarisation layer comprises a polymer, said planarisation layer being configured to be at least partially transparent to infrared radiation. The planarisation layer being transparent to an infrared radiation, the absorption of an infrared radiation by parts of the device other than the photoactive ones, is limited. The efficiency of the optoelectronic device is improved.
[0059] According to an example, at least the anisotropic etching of the structure is repeated so as to form at least two optoelectronic devices, the method further comprising the determination of a nanowire array geometry for each of the at least two optoelectronic device to be obtained, the nanowire array geometry being defined by at least oneparameter chosen from the group consisting of: a dimension of nanowire cross-section taken in a plane (x,y) substantially perpendicular to the z direction, preferably a diameter, a pitch between adjacent nanowires and an extension angle of the nanowire sides relatively to the z direction, so that the nanowire array geometries between the at least two optoelectronic devices are different from one another.
[0060] According to one example, providing the structure comprises the transfer of the first layer, the second layer and the active region, typically from a donor substrate, onto the substrate. A better responsivity and a reduced dark current are expected.
[0061] By ‘optoelectronic device’ we mean a device capable of emitting, conveying or receiving light. According to one particular application, such an optoelectronic device comprises a photodetector, in particular a photodetector forming a single pixel or a multipixel array of a sensor, for instance an imaging mean, and for instance a spectrometer or a camera. The invention can be implemented more widely for various optoelectronic devices. For example, the invention may be implemented in the context of any photon detector in the infrared domain.
[0062] Unless explicitly stated otherwise, it is specified that, in the context of the present invention, the relative arrangement of a second layer or region or portion interposed between a first layer or region or portion and a third layer or region or portion does not necessarily mean that the layers are directly in contact with one another, but means that the second layer is either directly in contact with the first and third layers, or is separated therefrom by at least one other layer or at least one other element.
[0063] Thus, the terms and locutions such as ‘to support’, ‘to surmount’ or ‘to cover’ do not necessarily mean ‘in contact with’. By ‘in contact’, we mean that a thin interface may exist, for example caused by manufacturing variability.
[0064] The process steps are understood in the broad sense of carrying out a part of the process and may possibly be carried out in several sub-steps. Several embodiments and examples of the invention involving successive steps of the manufacturing process are described below. Unless explicitly stated, the adjective ‘successive’ does not necessarily imply, although this is generally preferred, that the steps follow one another immediately, as intermediate steps may separate them.
[0065] In particular, some actions of a first step may be followed by actions related to a different step, and other actions of the first step may be repeated afterwards. Thus, the term step does not necessarily mean unitary and inseparable actions in time and in the sequence of the method phases.
[0066] A parameter "substantially equal to / lesser than / greater than" a given value is defined as being equal to / lesser than / greater than the given value within plus or minus 10% of that value. A parameter "substantially between" two given values means that theparameter is at least equal to the smaller given value within plus or minus 10% of that value and at most equal to the larger given value within plus or minus 10% of that value. For example, a direction substantially normal to a plane means a direction having an angle of 90±10° to the plane.
[0067] A substrate, a layer or a device “based on” a material M is understood to mean a substrate, a layer or a device comprising this material M alone or this material M and optionally other materials, for example alloying elements, impurities or doping elements. For example, a Ge-based structure typically comprises Ge or GeSn or SiGeSn alloys.
[0068] In a perfectly conventional way, a structure based on a group IV material is a structure comprising, or consisting of, a material comprising at least one element from column IV of the periodic table.
[0069] In the following, the following abbreviations for an M material may be used: - i-M refers to intrinsic or unintentionally doped M material, according to the terminology usually used in the field of microelectronics for the prefix i-. - n-M refers to M material doped with N, N+ or N++, according to the terminology usually used in the field of microelectronics for the prefix n-. - p-M refers to M material doped P, P+ or P++, according to the terminology usually used in the field of microelectronics for the prefix p-.
[0070] A reference frame, preferably orthonormal, comprising the x, y, z axes is shown on the figures. The z axis is parallel to the c axis, i.e. to the crystallographic direction
[0001] ,
[0071] In the context of the present invention, a “transparent” object or material means that the object or material allows at least 70% of the light intensity of the light beam passing through it to pass through. Conversely, a material or surface is considered “opaque” when it absorbs or stops at least 65% of the intensity of an incident light beam.
[0072] Dimensional values are understood to be within manufacturing and measurement tolerances. For instance, the fabrication process induces imperfections that result in a nanowire cross-section that is generally circular in shape, although it may not be a perfect circle.
[0073] For the purposes of the present invention, the thickness of a layer or substrate is measured in a direction perpendicular to the surface along which this layer or substrate has its maximum extension. The thickness is thus measured in a direction perpendicular to the main faces of the layer or substrate on which the various layers rest. More particularly, the thickness can be measured in the z direction.
[0074] For the purposes of the present disclosure, the phrase “A and / or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and / or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B, and C).The term “nanowire” is used to name 3D structure in contrast to so-called planar or 2D structures, which have two dimensions in a plane (x,y) far greater than the third dimension normal to the plane (x,y). For example, the nanowires commonly used in the field of optoelectronic devices can take the form of cylindrical nanowires or pyramids (tapered nanowires). Such a nanowire is elongated or oriented in the longitudinal z direction. The longitudinal dimension of the nanowire, along z on the figures, can be greater, and preferably much greater, than the transverse dimensions of the nanowire, in the (x,y) plane on the figures. The longitudinal dimension, in particular for a nanowire, is for example substantially between at least two times, and at least ten times, greater than the transverse dimensions, preferably between three times and five times the transverse dimensions. In the pyramid example, the ratio of longitudinal to transverse dimensions can be fixed. The transverse dimensions can be in between ten to hundreds of nm and the longitudinal dimension can be in the pm range or inferior to 1000 nm, while preferably being greater than the transverse dimension.
[0075] In the present patent application, thickness is preferred for a layer and height for a structure (such as a nanowire) or device. The thickness is taken in a direction perpendicular to the main extension plane of the layer, and the height is taken perpendicular to the basal plane (x,y) of the substrate. Thus, a layer typically has a thickness along z, when it extends mainly along an (x,y) plane, and a nanowire has a height along z. The relative terms “on”, “over”, “under”, “underlying” refer to positions taken along the z-direction.
[0076] To determine the geometry of the 3D structures and the compositions of the various elements (nanowire, active region, first and second portions) of these 3D structures, and crystalline quality of the material, analyses can be carried out using Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM) or Scanning Transmission Electron Microscopy (STEM), and X-ray diffraction (XRD).
[0077] The following non-exhaustive list of techniques can be used: dark field and bright field imaging, weak beam imaging and HAADF (High Angle Annular Dark Field) diffraction, XRD reciprocal space mapping (RSM).
[0078] The chemical compositions of the various elements can be de-terminated by combining the well-known XRD-RSM measurements around the asymmetrical (224) reflection with the well-known EDX or X-EDS method, which stands for “energy dispersive x-ray spectroscopy”. This method is well suited to analyzing the compositional profiles of small optoelectronic devices. Typically, it remains difficult to estimate Sn precisely in EDX, so it is possible to rely on XRD and then use EDX to locally estimate the compositional profile across a nanowire, portion(s) of nanowire, or layer of the device.It can be implemented on metallurgical sections within a Scanning Electron Microscope (SEM) or on thin slides within a Transmission Electron Microscope (TEM).
[0079] In particular, the above-mentioned techniques make it possible to determine the geometry of a nanowire array and nanowire composition, as described in the present invention.
[0080] The invention is now described in more detail according to non-limitative examples.
[0081] The optoelectronic device is a Group-IV based device. Group IV optoelectronic device according to the invention, and for instance a (Si)GeSn-based device, helps bridging the gap with Group lll-V and Group ll-VI technologies in the SWIR, MWIR and LWIR domains. Particular applications may concern photodetectors, diodes (or equivalently LED, for light-emitting-diode), lasers, optical modulators, photovoltaics or transistors. The operating radiation 3 wavelength (for an absorbed or emitted radiation) can be comprised between 0.8pm and 20pm.
[0082] Hereafter, the examples are described in relation to a photodetector application. The below-mentioned features can however apply for optoelectronic device for other applications, for instance for emissive applications such as light-emitting diodes and lasers. Below, it is therefore only mentioned that a radiation 3 is absorbed by the nanowires 13, inducing the generation of a photocurrent. Features and effects described below can however apply for the emission of a radiation 3 by a light-emitting diode or by a laser.
[0083] As described for example in figures 1 and 2, the optoelectronic device comprises a substrate 10, preferably a silicon-based substrate, surmounted by a Group-IV-based nanowire array 14. The nanowire array 14 comprises several nanowires 13 spaced apart by a pitch P. The nanowire array 14 extends along at least one direction x perpendicular to the z direction, and preferably along at least two directions of the (x,y) plane, and more preferably along the x and y directions perpendicular to the z direction.
[0084] According to an example, the nanowires 13 are one-dimensional (1D) objects presenting a main direction of extension along the z direction, as their height H along the z direction is significantly higher than their dimensions in the (x,y) plane. The height H13 can for example be of the order of one or several microns, for example greater than 200nm and preferably between 600nm and 2pm, for instance between 600 nm and 800 nm, whereas the dimensions of the nanowires 13 in the (x ,y) plane may be less than 1000 nm, typically of the order of one or several hundreds of nanometers. The main direction of extension can be assimilated to the axis of revolution of the nanowire. The height H13 mainly affects the height of the LMR peak, and therefore the absorptionintensity, as discussed in Attiaoui, A. et al., Extended Short-Wave Infrared Absorption in Group-IV Nanowire Arrays, Physical Review Applied, (2021) 75(1), 014034.
[0085] Compared to existing solutions, and especially compared to planar heterostructure comprising Group-IV elements, the optoelectronic device 1 comprising the nanowire array 14 has the capability / potential to enhance light absorption and reduce dark current. Nanostructuring the photoactive layers into nanowires further enables tuning the resonant peaks depending on the nanowires array 14 geometry.
[0086] As compared to ll-VI or Ill-V-based solutions, nanostructuration of Group-IV materials is a scalable fabrication process that is compatible with industrial-standard, wafer-level Si manufacturing processes. The need for cooling the device is further limited. The optoelectronic device can thus be operated at room temperature, for instance between -200°C to 100°C, for instance between -100°C to 100°C, for instance between 0°C and 30°C. The resulting device 1 can work at room temperature, to reduce costs and enable a broader integration into existing sensing and imaging technologies. A large array(s) surface can therefore be used without hindering performances. Nanowire array can present for example a width up to 110pm, or even up to the 1000pm range, or even down to the 10pm range, which is not a trivial fabrication protocol in planar GeSn devices.
[0087] The invention therefore improves the efficiency of low-cost thin film GeSn semiconductor infrared photodetectors on Si, for instance operating at room temperature.
[0088] The nanowires 13 comprise a first portion 130 having a first conductivity of a first type of carrier. For example, the first portion 130 is a p-doped portion, the first type of carrier being holes. The first portion 130 can comprise Ge or GeSn or SiGeSn, and preferably the first portion 130 consists of p-Ge or p-GeSn or p-SiGeSn. The first portion 130 can present a height comprised between 200 and 2000 nm.
[0089] The nanowires 13 comprise a second portion 132 having a second conductivity of a second type of carrier. For example, the second portion 132 is a n-doped portion, the first type of carrier being electrons. The second portion 132 can comprise Ge or GeSn or SiGeSn, and preferably the second portion 132 consists of n-Ge or n-GeSn or n-SiGeSn. The second portion 132 can present a height comprised between 50 and 500 nm. The second portion 132 can present a greater height.
[0090] The active region 131 is interposed along the z direction between the first portion 130 and the second portion 132, and preferably directly in contact with these portions. The nanowires 13 can thus present an axial three-dimensional (3D) structure. Nanowires 13 can therefore present a p / n or a p / i / n junction. The active region 131 can be an intrinsic layer. The active region 131 can comprise Ge or GeSn or SiGeSn.According to an example, the active region comprises at least two elements of the Group-IV. Preferably the active region 131 comprises or consists of i-GeSn. The active region 131 can present a height comprised between 100 and 2000 nm. The active region 131 extends in a main extension direction substantially perpendicular to the z direction.
[0091] As generally known, an axial 3D structure forms a stack in the z direction such that:
[0092] the first portion 130 has sides substantially parallel or oblique to the z direction and an apex substantially perpendicular to the z direction, the active region 131 covers only the apex of the first portion 130 and has sides substantially parallel or oblique to the z-direction, and an apex substantially perpendicular to the z-direction,
[0093] the second portion 132 covers only the apex of the active region 131 and has sides substantially parallel or oblique to the z-direction.
[0094] A radial junction will present poor interface quality, for instance in the i / n or i / p regions. An axial structure improves the versatility of the NW array device, since using a single sample we can achieve the LMR control until the device cut-off wavelength, by controlling the NW geometrical parameters. Controlling the NW geometrical parameters can more easily be done in an axial structure by controlling for instance etching parameters. The device can thus be tailored for multiple specific applications without the need to grow different layer stacks but only modifying the NW arrays fabrication steps.
[0095] The active region 131 preferably comprises a proportion of Sn greater than 10 %, for instance greater than 15 %, for instance greater than 20%.
[0096] The active region 131 preferably comprises a proportion of Sn comprised between 1% and 20%, preferably between 7% and 17%, and preferably between 7% and 8%. Other proportions, for instance 17% and 11%, are also possible. A higher content of Sn is also possible, for example up to 70 %.
[0097] Increasing the Sn content in the active region extends the cut-off wavelength of the nanowire array and thus the control of the LMR peaks is extended towards longer wavelengths. The optoelectronic device is thus particularly suited for applications in wider IR domains. It has indeed been shown that such content of Sn in the active region 131 enhances the efficiency of the photoactive nanowire array 14. Even low Sn content devices have high potential, for instance for use in the 1.5pm telecom band.
[0098] The first 130 and / or second 132 portions of the nanowire 13 may comprise a non-zero proportion of Sn. The structural properties and optoelectronic properties of the device are improved due to reduced strain in the heterostructure, hence decreasing the number of structural defects in the active region. The first 130 and / or second 132 portions of the nanowire 13 may comprise a similar proportion of Sn. The nanowire 13 can be n-GeSn / i-GeSn / p-GeSn nanowires, for instance on a Ge / Si substrate. During the development of the invention, n-GeSn / i-GeSn / p-GeSn nanowire 13, possibly in combination with Si to form a SiGeSn ternary alloy, were found to give the best performances for the SWIR-MWIR-LWIR domains.
[0099] It may be preferred to concentrate Sn in the active region 131 with a Sn proportion higher in the active region 131 than in the first 130 and second 132 portions. For instance, for LEDs and lasers it is preferable to have more Sn in the i-region to promote optical recombination. For detectors, this constraint is much less stringent, and performance may still be satisfactory with less Sn in the n- and p- regions or vice versa.
[0100] It is noted that other Group- IV- based compositions can be possible for the first portion 130, the active region 131 and the second portion 132, for instance due to epitaxial growth constraints or manufacturing constraints or depending on the sought application.
[0101] The optoelectronic device can further comprise a first electrically conductive contact 19 configured to inject carriers of the second type into the second portion 132 and a second electrically conductive contact 18 configured to inject carriers of the first type into the first portion 130. The first electrically conductive contact 19 is preferably transparent to infrared radiation. For instance, the first electrically conductive contact 19 is preferably transparent to infrared radiation can present a transmission of infrared radiation that is greater than 50 %.
[0102] As illustrated in figures 1 and 2, the nanowire array 14 geometry can be defined by several parameters comprising:
[0103] - at least one dimension D13 of the nanowire cross-section taken in a plane (x,y) substantially perpendicular to the z direction, for example a diameter, - a shape along the z direction,
[0104] - the pitch P between adjacent nanowires 13.
[0105] Varying at least one of these parameters will modify the absorption properties of the nanowire array 14 and therefore the photonic properties of the resulting device 1. It is therefore understood that varying the nanowire array 14 geometry enables tailoring the photonic properties of the optoelectronic device 1.
[0106] Choosing the dimension D13 of the nanowires 13 in the (x,y) plane enables tuning the main wavelength that is absorbed by the active region 131 (i.e the wavelength corresponding to the maximum of the absorption peak). Nanowires 13 can present at least one dimension D13 in the (x,y) plane, preferably all dimensions in the (x,y) plane, and more preferably a diameter, greater than 200nm. The chosen dimension D13 is thus above the lateral resolution limit of conventional lithography techniques. The absorption in the IR domain, and for example between 0,8pm and 20pm, is furthermore improved.Nanowires 13 can present at least one dimension D13 in the (x,y) plane, preferably all dimensions in the (x,y) plane, and more preferably a diameter, typically less than 1000nm, preferably less than 800nm. The absorption in the IR domain, and for example between 0.8pm and 20 pm, is improved. In a nanowire array 14, all nanowires 13 can present the same dimension D13.
[0107] As a rule of thumb, D13 can be substantially less than half of the wavelength to emit or to absorb. D13 can be comprised between 200 nm and 1500 nm for the SWIR domain. D13 can be comprised between 400 nm and 4000 nm for the MWIR domain. D13 can be comprised between 800 nm and 10000 nm for the LWIR domain.
[0108] Said dimension D13 may vary along the z direction while remaining within these ranges.
[0109] At least some of the nanowires 13 can present a circular cross-section in the plane (x,y)
[0110] The shape along the z direction can be modified to tune the width of the absorption peak due to leaky-mode resonance (LMR) peaks, and especially the full width at half maximum of the absorbed wavelength. To do so, the dimensions D13 can be modified along the z direction. Equivalently, the nanowire 13 structure can be tapered. The nanowire array 14 can be engineered with a more constant absorption over a broad wavelength range (high tapering) or exhibit enhanced absorption in narrower spectral windows (low or no tapering). Nanowire 13 tapering further helps to minimize light reflection by progressively increasing the effective refractive index of the nanowires toward the bulk value. A tradeoff between absorption intensity and narrow spectral absorption peaks is thus obtained by controlling the tapering.
[0111] As illustrated for example in figure 1 and 2, the nanowire sides 13a can extend at an angle 813 to the z direction. As illustrated for example in figure 1, 613 can be substantially zero. The sides 13a of the nanowires 13 can be substantially parallel to the z direction. This structure can also be called a straight structure. Nanowires 13 thus show an enhanced absorption in a narrower spectral window. The wavelength resolution of a resulting photodetector is therefore improved at custom wavelengths.
[0112] As illustrated for example in figure 2, 613 can be strictly greater than zero. The sides 13a of the nanowires 13 can be substantially oblique to the z direction. 613 can be greater than 2°, preferably 20°, for example substantially equal to 5° or 10°. The nanowire array can therefore show an absorption or emission peak that is distributed over a broad wavelength range. Nanowire structure can further be tapered along a part only of the nanowire 13, and for example on a top part of the nanowire 13.
[0113] The nanowires 13 are spaced apart by a pitch P that can be between 0.5pm and 10pm to maximize the intensity of the LMR peaks at different wavelengths. Thenanowire array 14 can present width D14 along at least one direction x ory, and preferably both directions x and y, between 5pm and 1000pm, preferably between 8pm and 110 pm. The higher the nanowire array 14 width D14, the higher the intensity of the photocurrent due to a greater number of nanowires in the array 14. This can however induce an increase in the dark current. A tradeoff can therefore be found between these the nanowire array 14 width D14, the nanowires pitch P, and the nanowires diameter D13 depending on the sought for applications at specific wavelengths across the infrared. Said dimensions D14, D13, and P may vary along the x and / or y direction while remaining within these ranges.
[0114] For instance, a nanowire array can present the following dimensions:
[0115] - D14:30pm or 60pm or 110pm, D13:700nm, and P : 800nm,
[0116] - D13 : 600nm, 800nm, 900nm,
[0117] - D14: between 15pm and 19pm,
[0118] - P : 800nm or 1000nm or 1200nm.
[0119] The invention also relates to a photonic instrument 2 comprising several optoelectronic devices and thus several nanowire arrays 14. As illustrated in figure 3, each nanowire array 14 can be separated from one another. Each of the nanowire arrays 14 can be separately electrically wired 20.
[0120] According to an example, instrument 2 comprises one or more optoelectronic devices 1 as described above. For the purpose of this description, we consider that each optoelectronic device 1 has one nanowire array 14. The nanowire array 14 geometry can be different between the optoelectronic devices 1. As illustrated, the nanowire array 14 geometries can be together configured to that the nanowire arrays 14 in the instrument 2 are configured to absorb a different wavelength A1, A2, A3, A4, ... Anfrom one another. By “absorbing different wavelength”, it is meant that the main wavelength A corresponding to an absorption peak is different between the different nanowire array 14 geometry. It does not necessarily mean that a given wavelength that is absorbed in one nanowire array 14 geometry is not absorbed at all in another geometry. Equivalently, the term “peak wavelength” can be used. At least one geometry parameter as described above is different between the considered nanowire arrays 14. Preferably, at least the dimension D13 differs between different nanowire arrays 14.
[0121] Each optoelectronic device 1 in an instrument 2 can form at least a part of a pixel 21, and preferably forms a pixel 21, as illustrated in Figures 3 and 4. Following the absorption of an incident radiation 3 by the optoelectronic devicesl, the photogenerated current can be detected by the readout electronics.
[0122] According to an example, the photonic instrument 2 is a spectrometer. To enhance wavelength resolution, the nanowire arrays 14 are preferably configuredtogether so that the nanowire arrays 14 in the instrument 2 absorb a different wavelength i, A2, A3, A4, ... Anfrom one another, and nanowires 13 present a straight structure. This will improve the precision of the resulting spectrometer. This approach for fabricating a spectrometer on a Si-based substrate relies on controlling the geometrical parameters of the Group IV nanowire array photodetectors that is then repeated in a pixelated array configuration. Each pixel can correspond to a determined nanowire array set of parameters (and especially diameter, pitch, tapering) to efficiently detect one peak wavelength Anwith a certain full width at half maximum (FWHM). A narrow spectral region of the infrared radiation incident on the pixelated detector 2 is thus absorbed in each pixel. The associated matrix of the collected signal can be processed through a software to reconstruct the information about the light source. This technique can be used for example to determine the absorption spectrum of molecules.
[0123] According to an example, the photonic instrument 2 is a camera. To enhance the absorption of the radiation 3 on a broad wavelength range, nanowires 13 can present a tapered structure. In this example, the nanowire arrays 14 are preferably configured together so that the nanowire arrays 14 in the instrument 2 absorb a substantially similar wavelength A. The nanowire array 14 geometry can be substantially the same between the optoelectronic devices of the instrument 2.
[0124] The associated matrix of the collected signal can be processed through a software to reconstruct the spatial information corresponding to the observed scene. This technique can be used for example for infrared imaging.
[0125] As illustrated in Figure 4, each pixel can comprise several optoelectronic devices 1. The optoelectronic devices in one pixel can be configured to absorb different wavelengths. Pixelated wavelength-selective photodetectors can be used to improve the efficiency of imaging systems by reconstructing images in different spectral bands, for example. According to this example, each pixel can be identical to one another.
[0126] The method for manufacturing the optoelectronic device 1 is now discussed according to an example illustrated in figures 5A to 5G.
[0127] A stack structure 1a can firstly be provided, as illustrated in figure 1. The structure 1a comprises a substrate 10 and:
[0128] - a first layer 12,
[0129] - a second layer 132b,
[0130] - an active region 131b, said active region 131b being interposed between the first layer 12 and the second layer 132b,
[0131] - additional layers if required.
[0132] The first layer 12, the second layer 132b and the active region 131b can each present the same composition as described above relatively respectively to thecorresponding first portion 130, the second portion 132 and the active region 131 of the nanowire 13. These layers extend overs the Si-based substrate on the plane (x,y). The structure 1a can be conventionally obtained from an epitaxial growth of Group-IV materials on a silicon-based substrate. It can also be obtained by the transfer of the first layer 12, the second layer 132b and the active region 131b onto the substrate. The stack structure can comprise a Group-IV based intermediate buffer layer 11, for instance with a varying composition (or even being a multi-layer), between the silicon-based substrate and the first layer 12. The intermediate layer 11 can comprise or consist of the same Group-IV material(s) as the first layer 12, preferably without dopant. For instance, the intermediate layer 11 comprises or consists of Ge.
[0133] The first layer 12, the second layer 132b and the active region 131b can be transferred onto the substrate comprising an exposed insulator layer 11. The first layer 12, the second layer 132b and the active region 131b can be then patterned into the nanowires 13 array. A nanowire array 13 on insulator can thus be obtained.
[0134] According to an example, the first layer 12 can be partially or completely patterned to form the first portion 130.
[0135] To fabricate the nanowire array 14, the structure 1a can be anisotropically etched. To do so, a mask 4 with apertures 40 can be used. The mask 4 can be based on or consists of a resist or preferably can be based or consist of a metal (typically aluminum) deposited with an evaporator on a pre-patterned resist. An Al-based mask gives better results. The mask 40 can present variable apertures 40 dimensions and pitch, to adapt the nanowire array 14 geometry. The mask can be patterned on the structure 1a, for example directly on the structure 1a, using electron beam lithography or nanoimprint lithography. A resist is conventionally defined as an organic or organo-mineral material that can be shaped by exposure to an electron, photon or X-ray beam, or mechanically. Examples of resists conventionally used in microelectronics include polystyrene (PS), methacrylate (e.g. Polymethyl methacrylate PMMA), hydrosilsesquioxane (HSQ), polyhydroxystyrene (PHS) and others.
[0136] The nanowire array 14 can be patterned using a Chlorine-based reactive ion etching (RIE) process, using Chlorine (Ch), Oxygen (O2), and Nitrogen (N2) gases, as illustrated in figure 5B. The etching of the stack can be performed to etch only partially the first layer 12. The nanowires 13 can therefore extend from a layer 12 extending on the plane (x,y) and presenting the same composition as the first portion 130 of the nanowires 13. The remaining thickness of layer 12, after etching the nanowire array 14, can be typically between 500 nm and 900 nm. The amount of tapering in the nanowires can be controlled by varying the parameters of the RIE, for instance while introducing Argon (Ar) gas.Prior to the deposition of the passivation layer 16, the nanowire array 14 can be cleaned. For instance, a chemical treatment using HF or HF:HCI can be used. This chemical treatment can be followed by an annealing process at substantially 350°C, for instance for 15 minutes.
[0137] A passivation layer 16 can be deposited on the nanowire array 14, as illustrated in figure 5C. The passivation layer 16 enables minimizing the surface recombination at the nanowire 13 sidewall. The passivation layer 16 can comprise a dielectric material, for instance an oxide. Preferably, the passivation layer 16 typically comprises, or consists of, SiC>2. Other materials are possible, such as SiNx, AIOXor HfOx, for instance Si3N4, AI2O3 or HfO2. It can be formed by plasma-assisted chemical vapor deposition (PECVD) or Atomic Layer Deposition (ALD).
[0138] The deposition of the passivation layer 16 can be followed by the deposition of a planarisation layer 17, as illustrated in figure 5D. The planarisation layer 17 can cover only partially the Si-based substrate 10. For example, the planarisation layer 17 can cover the nanowire array 14 without covering all the Si-based substrate. The planarisation layer 17 can be deposited by spin-coating of an infrared transparent polymer. The planarisation layer 17 is preferably a layer having a transparency greater than 80% in the 0.8 to 4pm wavelength range. The planarisation layer 17 is preferably an Accuflo® layer due to its high transparency (typically greater than 80%) in the 0.8 to 4pm wavelength range. Other existing alternatives such as BOB (Benzocyclobutene polymer) are suitable for the fabrication of nanowire device operating in the SWIR, given the high transparency of BOB (typically greater than 80%) up to 3.2pm wavelengths. The passivation layer 16 and any planarisation layer 17 covering the passivation layer 16 can be partially etched-back to expose the top surfaces132a of the n-type nanowire 13 and as least a part of the sidewall of the n-type nanowire 13, as illustrated in figure 5E. Ion beam etching (IBE) can be used. According to another example, the nanowire array 14 can be buried into the passivation layer 16. A polishing step (for example using a chemical mechanical polishing technique) can then be applied to the passivation layer 16, so as to obtain a polished section of the nanowire 13 right at the plane of the polished passivation layer 16.
[0139] Indium titanium oxide (ITO) can then be deposited on top of the nanowire array 14 and in electrical contact with the top surface 132a of the nanowires 13 and the n-type region of the sidewall of the nanowire 13, to form the first conductive contact 19, as illustrated in figure 5F.
[0140] Before or preferably after the deposition of the ITO, metal contacts can be deposited to form the second conductive contact 18, as illustrated in figure 5G. Metal contact can comprise or consists of Ti and / or Au metal. Optical lithography can be usedfor metal deposition. The ITO contact can be electrically connected to a metal contact, for example a gold pad. Metal contacts can be deposited simultaneously.
[0141] For manufacturing the instrument 2, optoelectronic devices can be formed by repeating at least the anisotropic etching of the nanowire array 14. By repeating, it is understood that the corresponding step(s) can be performed successively in a parallel fashion. Optoelectronic devices 1 in an instrument 2 can share a Si-based substrate 10 or not. Several structures 1a can be provided to form the plurality of optoelectronic devices 1 or conversely the plurality of optoelectronic devices 1 can be formed from the same structure 1a.
[0142] A particular example is now described in further details, as well as related experimental results. An optoelectronic device 1 comprising a GeSn nanowire array 11 was fabricated, the optoelectronic device 1 comprising:
[0143] - an intermediate non-doped Ge first layer 11, on top of a Si substrate 10, - a first p-Ge layer 12,
[0144] - a nanowire array 14 presenting a straight structure and a circular crosssection, and comprising a p-Ge first portion 130, a i-Geo.92Sno.o8 active region 131 and a n-Ge second portion 132,
[0145] - a SiO2 passivation layer 16,
[0146] - an Accuflo® planarisation layer 17,
[0147] - first 19 and second 18 conductive contact as described above. SEM imaging was performed during the manufacturing of the device 1. Figure 6A shows the resist mask 4 patterned on the GeSn stack. Figure 6B shows the obtained nanowire array 14. Residual tapering may appear on top the nanowires 13 due to lithography or etching constraints. This may be due to a reduction of the mask in size during the process and / or else a higher etch rate for the region 132 compared to the region 131 or 130, for instance. It is to be noted that depending on composition and doping for instance of the first 130 and second 132 portions, the n- and / or the p-region may be over / under-etched.
[0148] Figure 6C shows the exposed top surfaces 132a of the nanowires 13 after removal of the planarisation layer 17 and the passivation layer 16. Figure 6D shows a top view of a nanowire array 14 and a cross-sectional view of a nanowire 13 as illustrated in figure 6C. Figure 6E shows the nanowire array 14 covered by an ITO contact 19.
[0149] The optoelectronic device 1 was mounted on an electrical probe station to perform the optoelectronic characterization. Spectral responsivity curves can be acquired in a lock-in configuration by sending the infrared light source of a FTIR spectrometer on the nanowire array 14.Figures 7 represents the room-temperature normalized photocurrent P as a function of the wavelength, which was acquired upon exposition of the above described optoelectronic device 1 to the infrared light source of a FTIR spectrometer, and as a function of the nanowires 13 diameter D13. This measurement was performed for:
[0150] - a nanowire array 14 as described above (with a Sn proportion of 8%), with an array width of 30 pm and diameters ranging from 300 to 1000 nm, - the sample Mesa 250 pm (with a Sn proportion of 8%) but processed in a conventional MESA planar configuration, for a width of 250 pm.
[0151] This figure demonstrates that it is possible to tune the generated photocurrent for a given incident wavelength A depending on the geometry of the nanowire array 14, and especially their diameter. A cut-off wavelength of 2.6 pm was measured in the nanowire device, while leaky mode resonance peaks are visible below 2.4 pm wavelength. As a comparison, we show the photocurrent from a conventional planar MESA device with a diameter of 250 pm fabricated using the same sample. A cut-off wavelength of 2.4 pm was measured in the device and leaky mode resonance peaks are absent. The reduced cut-off wavelength compared to the nanowire device is due to the presence of compressive strain in the planar device. The compressive strain is released upon etching the nanowire array, thus resulting in a longer cut-off wavelength.
[0152] During the development of the invention, measured leaky mode resonance peak wavelengths as a function of the nanowires 13 diameter were compares with the theoretical simulations for the first and a second leaky mode resonance peak simulated as a function the diameter D13 of the cylindrical nanowire (described in Attiaoui, A. et al., Extended Short-Wave Infrared Absorption in Group-IV Nanowire Arrays, Physical Review Applied, (2021) 75(1), 014034. It was found that measured peaks show a good experimental agreement with the simulations.
[0153] Figure 8A to 8C shows respectively: (8A) the current 6 as a function of the applied bias 5; (8B) the current density 7 as a function of the applied bias 5; (8C) the dark current density 8 at -0.5V as a function of the nanowire diameter D13 for:
[0154] - a nanowire array 14 as described above (with a Sn proportion of 8%), with an array width of 30 pm and diameters ranging from 300 to 1000 nm, - the sample Mesa 250 pm (with a Sn proportion of 8%) but processed in a conventional MESA planar configuration, for a width of 250 pm.
[0155] Dark current and dark current density change as a function of the geometrical parameters of the nanowire arrays 14. The dark current increases with an increasing nanowire diameter D13, while the dark current density slightly decreases or can remain rather constant. This shows that the bulk nonradiative recombination at structural defects is the dominant factor and the surface nonradiative recombination is negligible.Absorption measurements were performed at room-temperature using a FTIR spectrometer to probe the LMR peak shift as a function of the nanowire (NW) NWs geometrical parameters (Figures 9A and 9B). The planar sample displays the Ge absorption edge at 1.6 pm, followed by the Geo.92Sno.os absorption until around 2.2 pm. The NW arrays exhibit a richer absorption spectrum with the presence of multiple LMR peaks that are controlled by the NW diameter, with a longer cut-off of 2.5pm due to strain relaxation in the NW arrays.
[0156] The first order LMR peak is tuned from 1.30 to 2.35 pm by varying the NW diameter from 200 to 550 nm, hence until the Geo.92Sno.o8 absorption edge is reached. At the same time, the second order LMR appears at diameters larger than 400 nm, with reduced intensity compared to the first mode. The position of the second order LMR peak is precisely controlled from 1.10 to 2.35 pm with the NW diameter increasing from 400 to 1050 nm. Moreover, a third order LMR peak appears at 1.10 pm with NW diameter larger than 600 nm, and then it shifts up to 1.55 pm when increasing the diameter to 1050 nm.
[0157] Because of free-carrier absorption in the p-Ge layer, the samples display strong absorption beyond the Geo.92Sno.o8 cut-off wavelength, with increasing magnitude as the diameter ( / .e., the volume) increases. Nano structuring GeSn into untapered NW arrays results in a precise spectral control over the LMR peaks position with peak intensities up to four times higher than the as-grown sample (Figure 9B). This demonstrates the properties of NW arrays in controlling and enhancing light-matter interaction in the SWIR.
[0158] It should be noted that the 450 nm-thick Geo.92Sno.o8 layer is rather thin to allow for efficient light absorption at 2 pm, yielding only around 20 % absorption. The use of NW arrays overcomes this limitation and boosts the absorption for NW diameters in the 400-500 nm and 950-1050 nm ranges (Figure 9D), achieving 70-80 % absorption in the 2-2.5 pm band.
[0159] For the largest diameters (>700 nm), free-carrier absorption in the p-Ge layer is taken into account, which leads up to 60 % absorption beyond the Geo.92Sno.os cut-off. This reduces the effect of the LMRs and thus similar absorption levels are estimated for the first (stronger) and the second (weaker) modes.
[0160] Three-dimensional finite-difference time-domain (FDTD) simulations of the optical absorption in the NW arrays and as-grown samples were performed to validate the experimental measurements. The calculated FDTD absorption spectra of NW arrays for diameters ranging from 200-1000 nm (Figure 9C) show clear tunability of the first, second and third order LMR peaks, in agreement with the experimental data (Figure 9A and 9B) and with earlier studies on GeSn NWs.The agreement between absorption measurements and calculations demonstrates the ability to tune LMR peaks in untapered GeSn NW arrays. The enhanced absorption by nearly a factor two at 2.2 pm obtained in the 400 nm NWs compared to the thin-film is lower than what was measured in the experimental data due to the larger GeSn thickness (2 pm) considered in the calculations. FDTD simulations were performed considering a 450 nm-thick Geo.92Sno.o8 layer and a 1 pm-thick Ge substrate using the extinction coefficient of either an undoped or a p-doped material (Na= 6'1019cm'3), the result is shown in Figure 9D. The introduction of free-carriers in Ge results in strong absorption beyond the Geo.92Sno.os cut-off (up to 30 %), hence in agreement with the experimental data. This calculation confirms that the important absorption level past the cut-off wavelength of Geo.92Sno.o8 observed in the NW array samples is caused by the absorption by free-carriers in the p-Ge layer.
[0161] A GeSn NW array photodetectors with a square device area of 110x110 pm2was fabricated according to the layout previously described. After etching the NWs, the device fabrication protocol consists of depositing: SiO2 passivation layer; Accuflo® planarization resist; Indium-Tin-Oxide (ITO) transparent contact on the n-Ge NW tip; and Ti / Au contact pads linked to the ITO layer and to the p-Ge substrate. NW array devices with diameters from 400 to 1000 nm were fabricated using a pitch of 1 pm for diameters until 500 nm, which was then increased to 1.5 pm for larger diameters. The dark current densities (at -0.5 V) of the NW arrays are calculated by considering the fill factor of the NWs in the reference surface, instead of using directly the total area of the photodetectors. The NWs arrays display dark current densities increasing from 10 to 100 A / cm2when the NW diameter increases from 400 to 1000 nm, with pronounced fluctuation in the measured values. Similarly, the dark current increases monotonously with increasing NW diameter, with no clear signature from surface or volume contributions. In the mesa device, a lower dark current of 0.1 A / cm2is recorded, which is similar to previous studies on p-i-n photodetectors with comparable Sn contents grown by CVD and molecular beam epitaxy (MBE). The thermal noise of the photodetectors was evaluated using the dynamic resistance of the samples at 0 V. The variation of the noise levels for different NW diameters exhibits the same monotonous increase with increasing diameter as in the dark current measurements, with values ranging from 7-10’12to 1.5-10’11A.Hz'1 / 2. At a closer examination, noise levels align on two distinct lines with different slopes when the diameter is in the 400-500 nm or the 600-1000 nm range, correlating with the change of the pitch value at D=500 nm from 1 pm to 1.5 pm. A lower noise level of 1.6-10’12A.Hz-1 / 2is obtained for the planar geometry, which indicates better electrical performances in the mesa devices compared to the NW arrays.Photocurrent measurements in the 1-3 pm spectral range were performed at room temperature on the NW arrays and mesa photodetectors using the internal source of the FTIR spectrometer. The normalized photocurrents Pc are shown in Figure 10A. The as-grown sample shows a linear decrease in photocurrent with increasing wavelength until reaching the 2.35 pm cut-off associated with the i-Geo.92Sno.o8 layer. Moreover, Fabry-Perot oscillations are detected between 1.5 and 2.2 pm, with a spacing of 0.15 pm that is in agreement with the 3 pm-thick vertical n-Ge / i-Geo^Sno.os / p-Ge / Ge heterostructure on Si. Moving to the NW arrays, the photocurrent shows a similar shape to the mesa, however a longer 2.5 pm cut-off wavelength is observed due to strain relaxation in the active layer. LMR peaks are visible in the photodetector and their position is controlled by the NW diameter D13. The first order LMR shifts between 2.0-2.1 pm with diameters of 400-500 nm, and the second mode between 1.6-2.1 pm with diameters of 600-900 nm. The third order LMR may be noticeable at around 1.6 pm in the 1000 nm NWs, as expected based on the absorption measurements and simulations. Fabry-Perot resonances are still detected in the NW device, and their intensity is progressively reduced in the NW devices with increasing diameter, which indicates change in light coupling into the heterostructure.
[0162] The experimental LMR peaks wavelength estimated from absorption and photocurrent measurements are plotted as a function of the NW diameter in Figure 10B together with the values obtained from the FDTD simulations. This comparison provides evidence of the successful control over three distinct LMRs across the 1.0-2.4 pm spectral region of the NIR-SWIR by tailoring the GeSn NW arrays geometrical parameters. The position of the first LMR is controlled with the NW diameter in the 200-600 nm range (slope 3.2), the second LMR in the 400-1050 nm range (slope 2.0), and the third LMR in the 600-1050 nm range (slope 1.2).
[0163] These results were obtained using untapered NWs, and found in agreement with experiments on tapered Geo.91Sno.o9 NWs. It is an additional proof of Leaky mode resonance (LMR) engineering at the nanoscale. It is worth highlighting that the Accuflo® and ITO transparent layers deposited on the NW arrays detector will slightly modify the effective refractive index and thus the optical response of the sample. Nonetheless, the positions of the LMR peaks in the photodetector closely match the values obtained from the absorption measurements and calculations, hence showing the robustness of the developed device architecture.
[0164] The responsivity R for the NW array photodetector with diameters of 400 nm and 700 nm are shown in Figure 10C together with the mesa photodetector. The inset in figure 10C shows an increase in responsivity AR between the NW and the mesa photodetectors for various NW diameters D13, The NW arrays show enhancement of Rby a factor 1.5-2 at the LMR peak wavelength with peak values up to 0.051 A / W at 2.0 pm wavelength in the NW array with diameters of 400 nm compared to the 0.025 A / W measured in the mesa. The enhanced NW device responsivity at the LMR peaks is in agreement with the three to four-fold enhancement of the optical absorption observed. The specific detectivity D* was calculated by taking into account the noise level, and the D* for 400 and 700 nm NW arrays are plotted in Figure 10D. Overall, the NW detector shows a lower D* across the 1-2.5 pm range compared to the mesa. A value of D*=5.4 107cm Hz1 / 2W1is estimated at the 2.0 pm LMR for NWs with diameters of 400 nm, whereas this value increases to 2.8- 108cm Hz1 / 2W-1in the as-grown detector in the same spectral window. We note that the Fabry-Perot oscillations have a negligible contribution to the D* of the NW devices compared to the enhancement provided by the LMR peaks.
[0165] Room-temperature absorption measurements were performed on a thin film p-Geo.92Sno.o8 / i-Geo.89Sno.11 / p-Geo.92Sno.o8 sample etched into NW arrays 14 with diameters ranging from 200nm to 1050 nm, on a Si substrate 10. The thin film structure comprises from bottom to top 1.5pm Ge layer, a 1pm p-Ge layer, a 120 nm p-GeSn first portion 130 with a Sn content between 6-8%, an active region 131 comprising 240nm i-GeSn with a Sn content between 6-8% and 720nm i-GeSn with a Sn content between 9-11% and a 480 nm n-GeSn second portion 132 with a Sn content between 8-9%. SEM images are shown in figure 11.
[0166] As shown in figures 12 and 13, the as-grown thin film sample shows a 3.4pm absorption edge. In the NW arrays, the first LMR peak can be controlled from 1.5pm to 3pm by increasing the NW diameter, the second LMR peak is tuned from 1.5pm to 2.2pm, and the third LMR is detected at around 1.5pm at diameters of 950nm and 1050nm. Note that free carrier absorption linked to the p-Geo.92Sno.o8 and n-Geo.92Sno.o8 regions of the stack complicates the precise identification of the LMR peaks beyond 2.5 pm. This p-Geo.92Sno.o8 / i-Geo.89Sno.11 / p-Geo.92Sno.o8 structure extends the spectral range for the LMR peak control in NW arrays and further confirms that longer wavelengths are at reach by increasing the Sn content in the GeSn absorber.
[0167] As shown in figure 14, room-temperature photoluminescence measurements show NW arrays optical emission extending until 3.3pm, hence in agreement with the measured 3.4pm absorption edge. An intense PL emission was observed, confirming the excellent optical quality of the etched NW arrays sample.
[0168] As shown in figures 15A to 15D, the optoelectronic device can further comprise a gate 182 configured to reduce dark current in the NW device.
[0169] The dark current of GeSn photodetectors is typically at least two orders of magnitude higher than in lll-V and ll-VI technologies. This is largely due to defects inGeSn that result in a high p-type background carrier concentration typically reaching 5x1017cm-3in Geo.83Sno.17. This issue can be further exacerbated in a GeSn NW array detector where an additional increase in dark current was measured compared to the planar mesa (as shown in Figure 8B). A way to reduce dark current in the NW device (and thus improve the detectivity D*) is to decrease the density of carriers in the GeSn NWs by using the gate 182.
[0170] The gate 182 can be electrically connected to an electrical contact 181, for instance a metal pad. By applying an external bias voltage to the gate 182, it is possible to decrease the density of carriers in the GeSn channel during the off state (eventually even depleting the channel), in turn decreasing the dynamic resistance of the device at 0 V and thus the thermal noise, which will lead to a significant improvement of the detector D*. The metal pad can be a gold pad.
[0171] The gate 182 can surround at least partly each nanowire and extend along each nanowire along a direction of main extension of the nanowire. The gate 182 can be based on or made of a metal, for instance gold. The gate 182 is preferably based on, or made of a material that is transparent to infrared light, for instance ITO. The material of the gate 182 can be the same material used the contact 19.
[0172] Preferably the gate extends along at least a part of the first portion 130, the active region 132 and the second portion 132 to properly modulate the carrier density in the channel. Preferably, the gate 182 does not reach the top electrical contact 19 to avoid shorting the device. Keeping a gap between the gate 182 and the top electrical contact 19 is preferable.
[0173] The gate can be electrically isolated from the nanowire by an insulating layer 16, for instance an oxide layer 16
[0174] The gate 182 can surround entirely each nanowire in projection on a plane perpendicular to the main extension direction of the NW, in a all-around configuration, as shown in figure 15A. A gate-all-around NW arrays can be fabricated by depositing the oxide layer 16 on the nanowire array and then the gate 182, followed by deposition of the planarization layer 17 and electrical top contact 19. The top contact 19 can be electrically connected to a metal contact 19a, for example a gold pad.
[0175] An additional insulating layer 160a, for instance an oxide layer, can be deposited prior to the deposition of planarization layer 17 step to improve the isolation of the gate from the planarization layer itself (as shown if figure 15B).
[0176] For example, and as shown in figure 15C, the gate 182 may surround only partly the NW in projection on a plane perpendicular to the main extension direction of the NW. In this projection plane, half or less of the NW p-i-n portions and regions 130, 131, 132can for instance be surrounded by the gate 182. An isolation oxide layer 160 can be added, as described previously and shown in figure 15D.
[0177] The present invention is not limited to the above-described examples. Many other embodiments and examples are possible, for example by combination of previously described features, without going beyond the scope of the invention. For instance, the fabrication method is not limited to the detailed examples. The device can comprise nanowires wherein the first and second portions and the active region are based on, and preferably constituted of, GeSn. The associated fabrication method can be adapted to obtain this feature. Nanowire array 13 can also be obtain starting from first and second layers and an active region that are bonded on the substrate, and preferably on a Si-based substrate. A better responsivity and a reduced dark current are expected. Furthermore, the features described in relation to one aspect of the invention may be combined with another aspect of the invention.
Claims
29CLAIMS1. An optoelectronic device (1) comprising:- a substrate (10),- an array of group-IV based heterostructures,the optoelectronic device being characterized in that the heterostructures are nanowires (13) forming an array (14) and extending along a z direction, each nanowire comprising:- a first portion (130) comprising at least one group IV element, the first portion (130) having a first conductivity of a first type of carrier,- a second portion (132) comprising at least one group IV element, the second portion (132) having a second conductivity of a second type of carrier,- an active region (131) comprising at least Ge and Sn, the active region (131) being configured to emit or absorb infrared radiation (3) of wavelength A, said active region (131) being interposed between the first portion (130) and the second portion (132).
2. The optoelectronic device (1) according to the preceding claim, wherein the device is a photodetector configured to absorb the infrared radiation (3) of wavelength A and wavelength A is comprised between 0.8pm to 20pm.
3. The optoelectronic device (1) according to any one of the preceding claims, wherein the nanowires (13) present an axial 3D structure, the active region 131 being interposed along the z direction between the first portion (130) and the second portion (132).
4. The optoelectronic device (1) according to any one of the preceding claims, wherein, the nanowires presenting sides (13a), the sides (13a) of the nanowires (13) are substantially parallel to the z direction.
5. The optoelectronic device (1) according to any one of claims 1 to 3, wherein, the nanowires presenting sides (13a), the sides (13a) of the nanowires (13) extend at a substantially oblique angle (013) to the z direction, along at least a portion of the nanowires (13).
6. The optoelectronic device (1) according to any one of the preceding claims, wherein nanowires (13) present a cross-section in a plane (x,y) substantially perpendicular to the z direction, said cross-section having at least one dimension (D13), for instance the diameter, between 100nm and 1000nm.
7. The optoelectronic device (1) according to any one of the preceding claims, wherein the nanowire array (14) presents a width (D14), in a plane (x,y) substantially perpendicular to the z direction, between 10pm and 1000pm.
308. The optoelectronic device (1) according to any one of the preceding claims, wherein adjacent nanowires (13) from the nanowire array (14) are spaced apart by a pitch (P) between 0.5pm and 5pm.
9. The optoelectronic device (1) according to any one of the preceding claims, wherein the at least one group IV element of the first portion (130) and / or the second portion (132) is selected from the group consisting of: Ge and Sn.
10. The optoelectronic device (1) according to any one of the preceding claims, wherein the active region (131) comprises a proportion of Sn between 10% to 70%.
11. The optoelectronic device (1) according to any one of the preceding claims, wherein the active region (131) presents an Sn proportion that is different from a Sn proportion in the first portion (130) and / or the second portion (132).
12. The optoelectronic device (1) according to any one of the preceding claims, wherein the substrate is based on at least one from the group consisting of germanium and silicon.
13. A photonic instrument (2) comprising at least one optoelectronic device (1) according to any of the preceding claims.
14. The photonic instrument (2) according to the preceding claim, wherein the instrument is a spectrometer comprising at least two optoelectronic devices (1) according to any of the preceding claims, and wherein each of the optoelectronic devices (1) presents a nanowire array (14) geometry defined by at least one parameter chosen from the group consisting of: a dimension (D13) of nanowire cross-section taken in a plane (x,y) substantially perpendicular to the z direction, preferably a diameter, a pitch (P) between adjacent nanowires (13) from the nanowire array (14) and an extension angle (013) of the nanowire sides (13a) relatively to the z direction, and the nanowire array (14) geometries between the at least two optoelectronic devices (1) are different from one another so that the absorbed infrared radiation (3) of wavelength A is different between the at least two optoelectronic devices.
15. A method for manufacturing the optoelectronic device (1) according to any one of claims 1 to 12, comprising:- providing a structure (1a) comprising a substrate (10) and a stack comprising:• a first layer (12) comprising at least one group IV element, the first layer (12) having a first conductivity of a first type of carrier, • a second layer (132b) comprising at least one group IV element, the second layer (132b) having a second conductivity of a second type of carrier,• an active region (131b) comprising at least Ge and Sn, the active region (131b) being configured to emit or absorb infrared radiation (3) of wavelength A, said active region (131b) being interposed between the first layer (12) and the second layer (132b).- anisotropically etching of the structure (1a) to form the nanowire array (14).
16. The method according to the preceding claim, the method comprising, following the anisotropic etching:- depositing a passivation layer (16) so as to cover the nanowire array (14), - depositing a planarisation layer (17) so as to cover the passivation layer (16), and- etching the passivation layer (16) and the planarisation layer (17), to expose a top surface (132a) of the nanowire array (14).
17. The method according to any one of the two preceding claims, wherein the planarisation layer (17) comprises a polymer, said planarisation layer (17) being configured to be transparent to infrared radiation (3).
18. The method according to any one of the three preceding claims, wherein at least the anisotropic etching of the structure (1a) is repeated so as to form at least two optoelectronic devices, the method further comprising the determination of a nanowire array (14) geometry for each of the at least two optoelectronic device (1) to be obtained, the nanowire array (14) geometry being defined by at least one parameter chosen from the group consisting of: a dimension (D13) of nanowire (13) cross-section taken in a plane (x,y) substantially perpendicular to the z direction, preferably a diameter, a pitch (P) between adjacent nanowires (13) and an extension angle (013) of the nanowire sides (13a) relatively to the z direction, so that the nanowire array (14) geometries between the at least two optoelectronic devices (1) are different from one another.
19. The method according to any one of the four preceding claims, further comprising after anisotropically etching of the structure (1a) to form the nanowire array (14), and preferably after etching the passivation layer:- a formation of a first electrically conductive contact (19) on top of the nanowire array (14) and in electrical contact with a top surface (132a) of each of the nanowires (13), and- a formation of a second electrically conductive contact (18) configured to electrically connect the first portion (130) of each nanowire (13).
20. The method according to any one of the five preceding claims, wherein providing the structure (1a) comprises the transfer of the first layer (12), the second layer (132b) and the active region (131b) onto the substrate (10).