Systems and methods for automatic enhancement of dimensional drawings representing wire harnesses

Automated enhancement of wire harness drawings using morphological data and additional information generates a full-size representation, improving efficiency and accuracy in wire harness manufacturing.

WO2026161056A1PCT designated stage Publication Date: 2026-07-30SAFRAN ELECTRICAL & POWER MEXICO SA DE CV
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
SAFRAN ELECTRICAL & POWER MEXICO SA DE CV
Filing Date
2025-01-22
Publication Date
2026-07-30

AI Technical Summary

Technical Problem

Existing wire harness manufacturing processes require significant manual effort and time for formboard enhancement, leading to inefficiencies and potential mistakes in creating dimensional drawings.

Method used

Automatically enhance dimensional drawings with morphological data and additional information to generate a full-size representation of the wire harness, incorporating elements, specifications, and validation checks, using software applications like PARAPY™ to streamline the manufacturing process.

Benefits of technology

Facilitates faster, more accurate wire harness assembly by automating the enhancement process, reducing manual labor and minimizing errors, while ensuring compliance with operational and regulatory requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure US2025012627_30072026_PF_FP_ABST
    Figure US2025012627_30072026_PF_FP_ABST
Patent Text Reader

Abstract

Systems and methods are disclosed herein for the automatic enhancement of a formboard, which include receiving dimensional drawings of the formboard from one or more sources. The process involves obtaining morphological data related to structural attributes of the formboard's elements and combining this data with additional information such as system requirements or work instructions to generate a set of enhancements. These enhancements are then applied to the received information, and the information is transformed into a full-size representation of a wire harness, which is subsequently outputted.
Need to check novelty before this filing date? Find Prior Art

Description

Attnv Dkt No. 104498.0001PCTSYSTEMS AND METHODS FOR AUTOMATIC ENHANCEMENT OF DIMENSIONAL DRAWINGS REPRESENTING WIRE HARNESSESField of the Invention

[0001] The field of the invention is wire harness design and manufacturing.Background

[0002] The following description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.

[0003] Wire harnesses are assemblies of electrical wires and connectors used to transmit power and signals in various applications, such as automotive, industrial, aerospace, and consumer electronics. Wire harness manufacturing generally involves connecting wires, terminals, and other components to create a system that allows current to flow.

[0004] Manufacturing first requires gathering requirements and specifications of the wire harness and creating a dimensional diagram of the components including how they are laid out relative to one another. Typically, the dimensional diagram is created using computer-aided design (CAD) software.

[0005] Once designed, the wire harness can be assembled during a forming phase, which typically involves the manual routing of wires on a harness or router board according to the specific design or blueprint. Typically, the wires are routed on top of a formboard with the harness morphology shadow, or a ruler board with dimensional measures throughout a spiral shape together with a dimensional drawing of the harness.

[0006] These formboards or dimensional drawings contain basic information of the connector’s locations as well as other elements to be installed on the wire harness. However, while this information is enough to route all the wires on the formboard, the information must be cross checked against the harness paperwork or manufacturing instructions to perform some processes,Attnv Dkt No. 104498.0001PCTvalidate the wires were routed correctly, and / or to validate elements were installed on the right location and on the right type.

[0007] To make the forming phase more efficient, additional information can be added to the formboard such as information from the paperwork, work instructions and requirements. This process is referred to as formboard enhancement. During this process, information is added to the formboard which represents elements to be installed during the forming phase and processes to be followed. However, the formboard enhancement is generally a manual process, often requiring a significant amount of time to complete.

[0008] All publications identified herein are incorporated by reference to the same extent as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.

[0009] Thus, there is still a need for improved wire harness manufacturing systems and methods for automatic enhancement of dimensional drawings representing wire harnesses.Summary of The Invention

[0010] The inventive subject matter provides apparatus, systems, and methods for the automatic enhancement of a dimensional drawings representing a formboard used in the manufacturing of wire harnesses. Preferred methods comprise receiving dimensional drawings of a formboard from one or more sources, where the received drawings include one or more elements of the formboard. Morphological data can be obtained that comprises information concerning the shape and physical attributes of these elements.

[0011] This data can be combined with additional information, such as system requirements, work instructions, and / or process guidelines, to generate a set of enhancements. The enhancements are then applied or augmented to the dimensional drawings, and the dimensional drawings are transformed into a detailed, full-size representation of a wire harness that incorporates the set of enhancements.Attny Dkt No. 104498.0001PCT

[0012] It is contemplated that the full-size representation can include elements, such as the location of components, a bill of materials, and protective sleeves. The full-size representation can be outputted to facilitate manufacture of the wire harness.

[0013] Enhancement of the dimensional drawings refers to the process of augmenting the digital representation of the wire harness layout or assembly with additional information, features, or functionality to better support the wire harness forming stage. This may include incorporating details about the system where the wire harness will be used, such as power requirements, voltage ratings, or environmental conditions (e.g., temperature, humidity). Such information helps to ensure that the wire harness will meet operational requirements. Other information could include, for example, specific tolerances, component specifications, or production constraints such as materials used, wire gauges, or regulatory compliance requirements.

[0014] In addition, work instructions may be added during enhancement which could include step-by-step assembly instructions or notes directly augmented onto the digital formboard. The work instructions could include, for example, specific guidelines for workers on how to route wires, connect components, or inspect the harness at different stages of production.

[0015] It is contemplated that the set of enhancements could further include one or more quality checklists or other information, which can be embedded directly into the full-size representation. This advantageously allows for systematic verification of each step in the assembly process.

[0016] Contemplated methods may also provide for a process for validating the accuracy of the wire harness during the manufacturing process, ensuring that the wire harness assembly matches the design specifications. This is achieved through the overlay of the set enhancements — such as visual aids, process steps, and validation checks — onto the full-size representation, facilitating precise assembly and quality control. The enhancements are strategically placed based on the additional information and system requirements, ensuring that the wire harness is built according to the correct specifications.

[0017] Various objects, features, aspects, and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.Attnv Dkt No. 104498.0001PCTBrief Description of the Drawings

[0018] Figure 1 illustrates one embodiment of a method for the automatic enhancement of dimensional drawings for use in manufacturing a wire harness.

[0019] Figure 2 illustrates another embodiment of a method for the automatic enhancement of dimensional drawings for use in manufacturing a wire harness.

[0020] Figure 3 illustrates one embodiment of a method for manufacturing a wire harness.

[0021] Figure 4 illustrates one embodiment of a system for the automatic enhancement of dimensional drawings for use in manufacturing a wire harness.Detailed Description

[0022] Throughout the following discussion, numerous references may be made regarding servers, services, interfaces, portals, platforms, or other systems formed from computing devices. It should be appreciated that the use of such terms is deemed to represent one or more computing devices having at least one processor configured to execute software instructions stored on a computer readable tangible, non-transitory medium. For example, a server can include one or more computers operating as a web server, database server, or other type of computer server in a manner to fulfill described roles, responsibilities, or functions.

[0023] The terms, “component”, “module”, "system”, and the like used herein indicate a computer-related entity, hardware, firmware, software, a combination of software and hardware, or execution of software. For example, a component may be a procedure executed in a processor, a processor, an object, an execution thread, a program, and / or a computer, but is not limited thereto. For example, both an application executed in a computing device and a computing device may be components. One or more components may reside within a processor and / or an execution thread. One component may be localized within one computer. One component may be distributed between two or more computers. Further, the components may be executed by various computer readable media having various data structures stored therein. For example, components may communicate through local and / or remote processing according to a signal (for example, data transmitted to another system through a network, such as the Internet,Attnv Dkt No. 104498.0001PCTthrough data and / or a signal from one component interacting with another component in a local system and a distributed system) having one or more data packets.

[0024] Illustrative logical blocks, configurations, modules, circuits, means, logic, and algorithm operations described herein may be implemented by electronic hardware, computer software, or in a combination of electronic hardware and computer software. In order to clearly exemplify interchangeability of hardware and software, the algorithms, steps and / or operations have been generally described in the functional aspects thereof. Whether the functionality is implemented as hardware or software depends on the specific application or design restraints given to the system.

[0025] The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus, if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.

[0026] Figure 1 illustrates one embodiment of a method for automatic enhancement of dimensional drawings of a formboard. As discussed above, the manufacturing process of a wire harness comprises different phases. One of the main phases is the forming phase, in which the wires are routed, often on top of a formboard with the harness morphology shadow or a ruler board with dimensional measures throughout a spiral shape using a dimensional drawing of the wire harness.

[0027] In step 110, information is received concerning the dimensional drawings of the formboard from one or more sources. Preferably, the information comprises at least one element of the formboard. The dimensional drawings preferably comprise information of connector’s locations as well as other elements or components to be installed on the wire harness. The dimensional drawing may comprise three-dimensional CAD drawings of the formboard, for example.Attnv Dkt No. 104498.0001PCT

[0028] In step 120, morphological data is obtained associated with the received data. This can include, for example, extracting the morphological data from the CAD drawings of the formboard.

[0029] In some embodiments, the morphological data comprising structural or physical attributes related to the at least one element of the dimensional drawings of the wire harness. This may involve parsing data of the CAD fde received as well as logical data parsing of the wire harness. In this step, the process determines the different elements or components present in the dimensional drawings of the wire harness, and their associated specifications (e.g., type, size, shape, orientation, and so forth).

[0030] In step 130, the morphological data is combined with additional information to generate a set of enhancements to the received information. It is contemplated that the additional information is selected from a group consisting of system information or paperwork, system requirements, and work instructions. The additional information can further include logical data that is combined with the harness morphology to calculate and define the set of enhancements to be added for use in the manufacturing of the wire harness. In addition, this information could also provide other valuable model based engineering data that can be used on different systems such as a bill of materials.

[0031] In step 140, the received information is automatically augmented with the set of enhancements and then transformed into a full-size representation of a wire harness that comprises the set of enhancements. For the transformation to the full-size representation, it is preferred that a starting point of the reference at 0 cm length is assigned. From that, the wire harness is redrawn based on this reference, with the real size (full-size) of each centerline and branching out until all lines of the harness are completed. This results in a full-size representation of the wire harness with all straight lines following the drawing orientation at breakouts. This full-size representation of the wire harness creates a straight line formboard with all elements / components mapped to it, including, for example, flag markers, splices, sleeving protections, and so forth. Tools are also provided with the full-size representation to provide a user information to properly route the wire harness through a defined template board leading to a final output of the transformed harness with the set of enhancements.Attny Dkt No. 104498.0001PCT

[0032] During generation of the full-size representation, various operations can be used including angle at breakout, 90 degree or 180 degree bend, attach to horizontal / vertical direction, and so forth.

[0033] The automatic generation of the full-size representation of the wire harness with the set of enhancements advantageously allows for a faster, leaner routing phase where quality is ensured as only routing operations are needed and manual recreation or redrawing of the wire harness are eliminated.

[0034] The set of enhancements may include, for example, one or more images, tables, aids, and colors that represent elements or components to be installed during the forming phase of a wiring harness. The set of enhancements may further include, for example, a set of processes to be followed during the forming phase or information to validate an accuracy of the wiring harness manufactured during the forming phase.

[0035] In some embodiments, this can be accomplished through the use of a software application that may utilize PARAPY™ or other software, for example, which can be used to display geometry and shapes generated on the code behind. The software application is configured to receive and analyze the morphological data of the formboard extracted from one or more CAD files. The morphological data can be replicated in the software application and then enhanced as described herein. Preferably, the enhancement of the received information is done automatically using the software application, which allows most, if not all, of the enhancement process to be automated and a CAD drawing to be transformed into a full-size representation of the formboard with the set of enhancements automatically, which advantageously eliminates the risk of mistakes found with manual processes.

[0036] In addition to augmenting the set of enhancements, it is contemplated that the systems and methods described herein can also be used to automatically size and / or position components of the wire harness to avoid overlap.

[0037] Thus, the set of enhancements can be automatically placed on the formboard based on the wire harness logical data and the formboard drawing morphology.Attny Dkt No. 104498.0001PCT

[0038] The full-size representation is a 1:1 scale representation of the wire harness, which comprises the correct locations of the different components of the wire harness on a formboard. The full-size representation may comprise at least one of location of elements, bill of materials, and protective sleeves.

[0039] Preferably the augmentation of the set of enhancements involves the overlay of one or more images, tables, aids, shapes, objects, and / or colours onto the full-size representation of the wire harness, which represent components to be installed during the forming phase, processes to be followed, and / or information used to validate the forming of the wire harness is correct. For example, validation could include, for example, that wires were routed correctly or that the correct components were installed at the correct location.

[0040] The step of overlaying the elements may comprise, for example, analyzing the additional information and placing a set of elements onto the full-size representations in specific locations based on the additional information.

[0041] This is critical as prior art solutions generally do not offer an option to automatically transform dimensional drawings to a full size (1:1 scale) representation. Instead, the process involved involves significant manual labor and is often complex, which may result in various mistakes being made in addition to the time and cost involved. The inventive subject matter allows the process to be automated saving significant time and eliminating mistakes that may otherwise be made.

[0042] The inventive subject matter can therefore be used to import the dimensional drawings of the wire harness or formboard and standardize units used, as needed, to align with the intended scale of the full-size representation. The scale should match the actual physical size of the formboard components, such as wires, connectors, clips, and mounting positions, with the components positioned to reflect the actual dimensions of the formboard. This may include, for example, defining the coordinates for each component, the relative spacing between them, and ensuring that connector points align accurately.

[0043] The full-size representation can then be outputted to facilitate formation of the wire harness. The outputted representation therefore includes the set of enhancements such thatAttnv Dkt No. 104498.0001PCTmanual cross-checking against paperwork or instructions is not required. Rather, necessary information has automatically been included with the outputted representation.

[0044] The output could be an enhanced drawing PDF, one or more reports, and / or information that can be used to augment a ruler board that may comprise a plurality of light sources that could be illuminated to guide a user when routing the physical wires.

[0045] Figure 2 illustrates one embodiment of a method 200 for the automatic enhancement of dimensional drawings for use in manufacturing a wire harness.

[0046] Figure 3 illustrates an embodiment of a method 300 for manufacturing a wire harness, which utilizes the inventive subject matter described herein.

[0047] In step 310, logical data design information and definitions can be received and processed. In step 320, the dimensional drawings of the three-dimensional model can be received, which may defined on one or more CAD files.

[0048] In step 330, the one or more algorithms can analyze the dimensional drawings and logic data of the wire harness and generate a set of enhancements to be augmented to the information. The set of enhancements can then be combined with the other data to generate the full-size representation of the formboard with the set of enhancements.

[0049] In step 340, the full-size representation of the wire harness can be output and routing of the wire harness can begin, with the representation providing specific indicators of routing phase key points. In step 350, tying of the wire harness occurs with the set of enhancements providing for direct indication of tying locations, types and colors.

[0050] In step 360, the wires can be cut with the set of enhancements providing direct indication of cutting length for each wire. In step 370, the set of enhancements provide for wire identification with direct indication of identification position and type.

[0051] Figure 4 illustrates a system 400 comprising a server 410 that includes a non-transitory computer-readable storage medium 412 having computer-executable instructions stored therein, which when executed by one or more processors 414, cause the one or more processors 414 to perform various operations.Attnv Dkt No. 104498.0001PCT

[0052] A first operation comprises receiving information concerning dimensional drawings of a formboard from one or more sources 420. Preferably, the information comprises at least one element. The dimensional drawings preferably comprise three-dimensional computer-aided design (CAD) drawings of the formboard.

[0053] Although the server 410 and source 420 are shown to be connected via a network 430, it is contemplated that the components could be directly connected or communicatively coupled via an intermediary. In addition, it is contemplated that the source 420 could be memory on server 410 such that the computer-executable instructions and the information may be stored on the same device or server.

[0054] Preferably, the information comprises at least one element.

[0055] The server 410 can obtain morphological data associated with the received data from the one or more sources 420, which may comprise extracting the morphological data from the CAD drawings of the formboard. It is contemplated that the morphological data comprising structural or physical attributes related to the at least one element of the formboard. For example, the morphological data may comprise information concerning the shape and structure of the at least one element.

[0056] The server 410 can combine the morphological data with additional information, which may include, for example, system information, system requirements, and work instructions. The combined data can be used to automatically generate a set of enhancements to the received information.

[0057] The server 410 can augment the received information with the set of enhancements and transform the received information into a full-size representation of a wire harness that comprises the set of enhancements. This can involve overlaying the set of enhancements onto the full-size representation of the wire harness, wherein the set of enhancements are overlaid as one or more images, tables, aids, or colors. Overlaying the set of enhancements comprises analyzing the additional information and placing a set of elements onto the full-size representations in specific locations based on the additional information.Attnv Dkt No. 104498.0001PCT

[0058] Thus, the set of enhancements may comprise one or more images, tables, aids, and colors that represent elements or components to be installed during a forming phase of the wiring harness, as well as a set of processes to be followed during the forming phase. It is contemplated that the set of enhancements may also comprise information to validate an accuracy of the wiring harness manufactured during the forming phase.

[0059] The full-size representation of the wire harness may comprise at least one of location of elements, bill of materials, and protective sleeves.

[0060] The full-size representation of the wire harness can be transmitted or outputted to a remote server or other device 440, or outputted directly from the server 410, for example.

[0061] As used herein, and unless the context dictates otherwise, the term "coupled to" is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms "coupled to" and "coupled with" are used synonymously.

[0062] The embodiments described above have been described as being generally implementable by a server, but those skilled in the art will appreciate well that the present disclosure is combined with computer executable commands and / or other program modules executable in one or more computers and / or be implemented by a combination of hardware and software.Software may include one or more routines, programs, components, data structures, and the like performing a specific task or implementing a specific abstract data form. Those skilled in the art will appreciate that the methods described herein could be carried out by a personal computer, a hand-held computing device, a server, and other computer system configurations.

[0063] The exemplary embodiments described above may be carried out in a distribution computing environment, in which certain tasks are performed by remote processing devices connected through a communication network. In the distribution computing environment, a program module may be located in both a local memory storage device and a remote memory storage device.Attny Dkt No. 104498.0001PCT

[0064] The servers and computing devices described herein generally include various computer readable media. The computer readable media may be any type of computer readable medium, and the computer readable medium includes volatile and non-volatile media, transitory and non-transitory media, and portable and non-portable media. As a non-limited example, the computer readable medium may include a computer readable storage medium and a computer readable transmission medium. The computer readable storage medium includes volatile and non-volatile media, transitory and non-transitory media, and portable and non-portable media constructed by a predetermined method or technology, which stores information, such as a computer readable command, a data structure, a program module, or other data. The computer readable storage medium includes a Random Access Memory (RAM), a Read Only Memory (ROM), an Electrically Erasable and Programmable ROM (EEPROM), a flash memory, or other memory technologies, a Compact Disc (CD)-ROM, a Digital Video Disk (DVD), or other optical disk storage devices, a magnetic cassette, a magnetic tape, a magnetic disk storage device, or other magnetic storage device, or other predetermined media, which are accessible by a computer and are used for storing desired information, but is not limited thereto.

[0065] In some embodiments, the numbers expressing quantities of ingredients, properties such as concentration, reaction conditions, and so forth, used to describe and claim certain embodiments of the invention are to be understood as being modified in some instances by the term “about.” Accordingly, in some embodiments, the numerical parameters set forth in the written description and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, the numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of some embodiments of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as practicable. The numerical values presented in some embodiments of the invention may contain certain errors necessarily resulting from the standard deviation found in their respective testing measurements.

[0066] Unless the context dictates the contrary, all ranges set forth herein should be interpreted as being inclusive of their endpoints and open-ended ranges should be interpreted to include onlyAttnv Dkt No. 104498.0001PCTcommercially practical values. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.

[0067] As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.

[0068] The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value with a range is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.

[0069] Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and / or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.

[0070] It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, orAttny Dkt No. 104498.0001PCTsteps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C .... and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.

Claims

CLAIMSWhat is claimed is:

1. A method for automatic enhancement of a dimensional drawings of a formboard, the method comprising:receiving information concerning dimensional drawings of a formboard from one or more sources, wherein the information comprises at least one element;obtaining morphological data associated with the received data, the morphological data comprising structural or physical attributes related to the at least one element of the formboard;combining the morphological data with additional information to generate a set of enhancements to the received information, wherein the additional information is selected from a group consisting of system information, system requirements, and work instructions;augmenting the received information with the set of enhancements and transforming the received information into a full-size digital representation of a wire harness that comprises the set of enhancements; andoutputting the full-size representation of the wire harness.

2. The method of claim 1, wherein the set of enhancements comprises one or more images, tables, aids, and colors that represent elements to be installed during a forming phase of a wiring harness.

3. The method of claim 1, wherein the set of enhancements comprises a set of processes to be followed during a forming phase of a wiring harness.

4. The method of claim 1, wherein the set of enhancements comprises information to validate an accuracy of a wiring harness manufactured during a forming phase.

5. The method of claim 1, wherein the morphological data comprises information concerning the shape and structure of the at least one element.

6. The method of claim 1, wherein the dimensional drawings comprise three-dimensional computer-aided design (CAD) drawings of the formboard.

7. The method of claim 6, wherein the step of obtaining the morphological data associated with the received data comprises extracting the morphological data from the CAD drawings of the formboard.

8. The method of claim 1, wherein the full-size representation of the wire harness comprises at least one of location of elements, bill of materials, and protective sleeves.

9. The method of claim 1, wherein the step of augmenting the received information comprises overlaying the set of enhancements onto the full-size representation of the wire harness, wherein the set of enhancements are overlaid as one or more images, tables, aids, or colors.

10. The method of claim 9, wherein the step of overlaying the set of enhancements comprises analyzing the additional information and placing a set of elements onto the full-size representations in specific locations based on the additional information.

11. A non-transitory computer-readable storage medium having computer-executable instructions stored therein, which when executed by one or more processors, cause the one or more processors to perform operations comprising:receive information concerning dimensional drawings of a formboard from one or more sources, wherein the information comprises at least one element;obtain morphological data associated with the received data, the morphological data comprising structural or physical attributes related to the at least one element of the formboard;combine the morphological data with additional information to generate a set of enhancements to the received information, wherein the additional information is selected from a group consisting of system information, system requirements, and work instructions;augment the received information with the set of enhancements and transform the received information into a full-size representation of a wire harness that comprises the set of enhancements; andoutput the full-size representation of the wire harness.

12. The storage medium of claim 11, wherein the set of enhancements comprises one or more images, tables, aids, and colors that represent elements to be installed during a forming phase of a wiring harness.

13. The storage medium of claim 11, wherein the set of enhancements comprises a set of processes to be followed during a forming phase of a wiring harness.

14. The storage medium of claim 11, wherein the set of enhancements comprises information to validate an accuracy of a wiring harness manufactured during a forming phase.

15. The storage medium of claim 11, wherein the morphological data comprises information concerning the shape and structure of the at least one element.

16. The storage medium of claim 11, wherein the dimensional drawings comprise three-dimensional computer-aided design (CAD) drawings of the formboard.

17. The storage medium of claim 16, wherein the operation to obtain the morphological data associated with the received data comprises extracting the morphological data from the CAD drawings of the formboard.

18. The storage medium of claim 11, wherein the full-size representation of the wire harness comprises at least one of location of elements, bill of materials, and protective sleeves.

19. The storage medium of claim 11, wherein the operation to augment the received information comprises overlaying the set of enhancements onto the full-size representation of the wire harness, wherein the set of enhancements are overlaid as one or more images, tables, aids, or colors.

20. The storage medium of claim 19, wherein overlaying the set of enhancements comprises analyzing the additional information and placing a set of elements onto the full-size representations in specific locations based on the additional information.