Surgical suture management

Abstract

A suture-carrying apparatus includes a suture needle engagement ridge for placement and retention of surgical suture needles, and a base for conveniently mounting the apparatus to a predetermined location, such as a body structure within a body cavity, which is reachable by robotic arms during a robot-assisted surgical operation. The base may be configured to allow stability of the apparatus for one-handed placement and retrieval of sutures from the ridges. The base may be reconfigurable between an expanded configuration and a low-profile contracted configuration. When the base is in the contracted configuration, the apparatus can be advanced through a surgical trocar.

Description

Attorney Docket No. 07039-2366WO1SURGICAL SUTURE MANAGEMENTCROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority to U.S. Application Serial No. 63 / 747,533 filed on January721, 2025. The disclosure of the prior application is considered part of the disclosure of this application, and is incorporated in its entirety into this application.TECHNICAL FIELD

[0002] This document describes devices, systems, and methods related to management of surgical sutures (needles and ligature threads) in a surgical operation.BACKGROUND

[0003] Robot-assisted surgery is widespread and no longer limited to particular types of surgeries, such as urology use. Robot-assisted procedures are now used in many general and bariatric surgeries. An increasing number of surgeons use robot technologies for many abdominal procedures.

[0004] With robot-assisted surgery, sutured fixation may provide clinical advantages over other mechanical fixation techniques for various operations such as gastrointestinal connections and for hernia mesh. Established practice typically involves a human assistant (e.g., a nurse) who passes and retrieves sutures to the robotic arms in between steps of robotic operations. Such manual practice is inefficient in terms of time and manpower and exposes the patient to the potential of a lost suture in the abdomen and / or to additional cutting for the assistant trocar port.SUMMARY

[0005] Some embodiments described herein include systems, devices, apparatuses, methods, and other techniques for managing surgical sutures in a robot-assisted surgical operation. In some examples, a suture management apparatus (also referred to as a suture-carrying apparatus) includes a suture needle engaging ridge for placement and retention of surgical sutures, and a base for conveniently mounting the apparatus to a predetermined location, such as a body structure, which is reachable by robotic arms during a robot-assisted surgical operation. The base may be configuredAttorney Docket No. 07039-2366WO1to allow stability of the apparatus for one-handed placement and retrieval of sutures from the ridges. In some implementations, the base may be configured to provide a modest suction cup effect when placed on a body structure (e.g., a liver in an abdominal cavity ). The apparatus may be made of one or more flexible materials with identical or different flexibilities (e.g., elasticities). For example, the ridge may be made of flexible material with a first flexibility, and the base may be made of flexible material with a second flexibility different than the first flexibility. In some implementations, the ridge may be made of firmer silicon than the silicon of which the base may be made.

[0006] In some implementations, a suture-carrying apparatus that engages one or more surgical sutures can be inserted into a body cavity defined with a human body. One or more surgical instruments (e.g., grasping devices) attached to the robot arm assemblies can pick up the apparatus and insert it, or pull it, into the body cavity through a body opening or a tool (e.g., a trocar or a sleeve) engaged with the body opening. The apparatus may be placed on a desired area within the cavity, such as an organ surface (e.g., a liver surface), adjacent to a body portion (e.g., gastrointestinal organ) that needs to be stitched. The apparatus may be attached to the area by a suction cup effect created by a concavity7of the base of the apparatus and / or a surface tension between the area and the base of the apparatus. Once the apparatus is placed in the body cavity, a surgical suture is removed from engagement with the apparatus and used to stitch a target organ or tissue. In some embodiments, a grasping device of one of the robot arm assemblies may grasp the surgical suture and retrieve it from the apparatus, while another grasping device of another of the robot arm assemblies grasps a portion of the apparatus (e.g., the ridge or the base of the apparatus) to hold the apparatus to remain attached onto the mounting area. Once the intended procedure (e.g., stitching) has been completed, the grasping devices of the robot arm assemblies can return the surgical suture and engage it with the apparatus again for storage and removal from the patient.

[0007] Particular embodiments descnbed herein include an apparatus for managing surgical sutures in a robot-assisted surgical operation. The apparatus may include an elongate ridge configured to removably engage one or more surgical sutures, and a flexible base configured to removably mount the elongate ridge to a body structure.Attorney Docket No. 07039-2366WO1The flexible base may include one or more flexible wings atached to a botom of the ridge and at least partially extending around the ridge. The apparatus may be reconfigurable between: (i) a low-profile arrangement in which the one or more flexible wings are contracted toward the elongate ridge such that the apparatus can be passed through a trocar or body incision and (ii) an expanded arrangement in which the flexible wings are extended away from the elongate ridge

[0008] In some implementations, the system can optionally include one or more of the following features. The ridge may include one or more edges at the botom. The one or more flexible wings may be connected to the one or more edges. The one or more flexible wings may include a plurality of wings interconnected to one another. The plurality of wings may form a suction cup. The one or more flexible wings may be configured to be flaccid relative to the elongate ridge. The body structure may include an organ.

[0009] Particular embodiments described herein include a method for managing surgical sutures in a robot-assisted surgical operation. The method may include inserting a suture-carrying apparatus through a trocar engaged with a human body and into a body cavity defined with the human body. Multiple surgical sutures may be engaged with the suture-carry ing apparatus during the inserting. While the suture-carrying apparatus may be within the body cavity, the method may further include removing a first surgical suture of the multiple surgical sutures from engagement with the suturecarrying apparatus. The removing may be performed using a grasping device of a robotic surgery7system.

[0010] In some implementations, the system can optionally include one or more of the following features. The suture-carrying apparatus may include an elongate ridge configured to removably engage one or more surgical sutures; and a flexible base configured to removably^ mount the elongate ridge to a body structure. The elongate ridge may be non-linear, zigzag shape, sawtooth shape, oscillating, and or made of separate segments that are separated from each other. The flexible base may include one or more flexible wings (sides and / or ends) extending from a botom of the ridge and at least partially around the ridge. The method may further include placing the suture-carrying apparatus on an organ to enable the flexible base to attach to the organ with suction pressure created by the flexible wings. The method may further include,Attorney Docket No. 07039-2366WO1prior to inserting, deforming the apparatus to a low-profile arrangement in which the one or more flexible wings are contracted toward the elongate ridge such that the apparatus can be passed through the trocar. The method may further include, after inserting, reconfiguring the apparatus from the low-profile arrangement to an expanded arrangement in which the one or more flexible wings are extended away from the elongate ridge.

[0011] The devices, system, and techniques described herein may provide one or more of the following advantages. First, some embodiments described herein include a suture management apparatus which has a simple design and made of inexpensive materials, and which enables entry and retrieval of multiple surgical sutures in a safe manner during a robot-assisted operation. The apparatus is configured to enable suture passing, retrieval, and intraoperative suture management in a body cavity (e.g., an abdominal cavity) without manual intervention during robot-assisted operations. The apparatus improves ty pical practice where an assistant (e.g., nurse), away from the surgeon sitting at a surgeon-side subsystem, passes surgical sutures to, retrieve them from, robot arm assemblies between steps of a robot-assisted operation. For example, the apparatus may eliminate human error or miscommunication in selecting desired sutures and engaging them with, and removing them from, robotic arm assemblies. The apparatus enables sparing time and manpow er of an assistant who would otherwise pay attention to proper selection, engagement and retrieval of surgical sutures.

[0012] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. Although methods and materials similar or equivalent to those described herein can be used to practice the invention, suitable methods and materials are described below. All publications, patent applications, patents, and other reference mentioned herein are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.

[0013] The details of one or more implementations are set forth in the accompanying drawings and the description below . Other features and advantages will be apparent from the description and drawings, and from the claims.Attorney Docket No. 07039-2366WO1BRIEF DESCRIPTION OF THE DRAWINGS

[0014] FIG. 1A illustrates an example patient-side subsystem of an example robot- assisted surgical system.

[0015] FIG. IB illustrates an example surgeon-side subsystem of the robot-assisted surgical system.

[0016] FIG. 2A is a schematic top perspective view of an example suture-carrying apparatus.

[0017] FIG. 2B is a schematic bottom perspective view of the suture-carrying apparatus of FIG. 2A.

[0018] FIG. 3A is a schematic front view of the suture-cartying apparatus of FIG. 2A.

[0019] FIG. 3B is a schematic side view of the suture-carrying apparatus of FIG. 2A.

[0020] FIG. 4 illustrates an example placement of a suture-carrying apparatus with an example robot-assisted surgical system.

[0021] FIG. 5 illustrates an example body cavity that receives and provides an area onto which a suture-carrying apparatus is mounted.

[0022] FIG. 6 is a flowchart of an example method for managing surgical sutures in a robot-assisted surgical operation.

[0023] FIG. 7 is a flowchart of an example method for managing surgical sutures in a robot-assisted surgical operation.

[0024] FIG. 8 is a perspective view of another example suture-carrying apparatus in accordance with some embodiments.

[0025] FIG. 9 is an end view of the suture-carrying apparatus of FIG. 8.

[0026] FIG. 10 is a perspective view of another example suture-carrying apparatus in accordance with some embodiments.

[0027] FIG. 11 is another perspective view of the suture-cartying apparatus of FIG. 10, with multiple sutures attached thereto.

[0028] FIG. 12 is a perspective top view of another example suture-carrying apparatus in accordance with some embodiments.

[0029] FIG. 13 is a perspective bottom view of the suture-cartying apparatus of FIG. 12.Attorney Docket No. 07039-2366WO1DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

[0030] As described herein, a suture-carrying apparatus can include a suture needle engagement ridge for removable retention of surgical suture needles, and a base for conveniently mounting the apparatus to a predetermined location, such as a body structure within a body cavity. In some use cases, the suture-carrying apparatus is positioned within a body cavity and is thereafter reachable by a robotic arm during a robot-assisted surgical operation.

[0031] In some embodiments, the base of the suture-carrying apparatus may be configured to allow stability of the apparatus for one-handed placement and retrieval of sutures from the ridges. For example, in some embodiments the base is configured as a suction cup. The base may also be reconfigurable between an expanded configuration and a low-profile contracted configuration. When the base is in the contracted configuration, the apparatus can be advanced through a surgical trocar to position the apparatus in a body cavity for use during an endoscopic, laparoscopic, or robotic-assisted surgical procedure.

[0032] Referring to FIGs. 1 A and IB, an example robot-assisted surgical system 100 is described. The system 100 may include a patient-side subsystem 102 and a surgeonside subsystem 104. The surgeon-side subsystem 104 may be remotely connected to the patient-side subsystem 102 and used by a surgeon to manipulate surgical instrument movements on the patient-side subsystem 102. The system 100 includes robotically manipulated surgical instruments that can be inserted through small surgical apertures to treat tissues at surgical sites within the patient. The system 100 may enable the surgeon to remotely manipulate working ends of the surgical instruments to perform intricate surgical tasks. For example, the surgeon sitting on the surgeon-side subsystem 104 can control the surgical instruments on the patient-side subsystem 102 to pivot shafts of the instruments at a small surgical aperture, slide the shafts through the aperture, rotate the shaft within the aperture, and perform other suitable procedures.

[0033] The patient-side subsystem 102 may include one or more robotic arm assemblies 112, each pivotally coupled to a system base 114. In some implementations, one or two of the robotic arm assemblies 112 may engage surgical instruments at their working ends, and at least one of the robotic arm assemblies 112 may engage a stereoAttorney Docket No. 07039-2366WO1endoscope. Other surgical instruments, endoscopes, and / or devices, such as an image capturing device, an ultrasound transducer, can be engaged with the robotic arm assemblies for various functions during operations. Each robotic arm assembly 112 may include a setup arm configured to hold and position a surgical instrument so that a pivot point occurs at its entry aperture into the patient. The robotic arm assembly 112 may further include a device configured to manipulate its held device so that the held device is pivoted around the pivot point, inserted into and retracted out of the entry aperture, and rotated about its shaft axis.

[0034] The surgeon-side subsystem 104 may be configured as a console that includes a display device that displays the surgical work site in stereo vision from images captured by the stereoscopic camera of the patient-side subsystem 102. The surgeonside subsystem 104 includes eyepieces in the display device so that the surgeon can view a display screen (e.g., left and right display screens) inside the display device. While viewing an image of the surgical work site on the display device, the surgeon performs the surgical procedures on the patient by manipulating one or more control input devices, which control the motion of robotic instruments engaged with the robotic arm assemblies 112. Examples of the control input devices include hand controllers with multiple degrees of freedom (e.g., six degrees of freedom), foot pedals, and other suitable controllers. The surgeon-side subsystem 104 may include a processor for performing various functions in the medical robotic system. One example function is to translate and transfer the mechanical motion of input devices to actuate their respective joints in their associated robotic arm assemblies 112 so that the surgeon can effectively manipulate the surgical instruments.

[0035] The system 100 may further include a suture-carrying apparatus 200 for carrying surgical sutures to be used in robot-assisted operations. The suture-carrying apparatus 200 is configured to carry one or more surgical sutures and may be conveniently inserted and placed into a body cavity7(e.g., abdominal cavity) so that the surgeon at the surgeon-side subsystem 104 manipulates the robotic instruments (e.g., needle holders or other grasping devices) arranged at the working ends of the robotic arm assemblies 112 to retrieve desired surgical sutures from the apparatus 200 when needed, and place them back to the apparatus 200 once the necessary steps (e.g., stitching) have been performed. An example of the suture-carrying apparatus 200 isAttorney Docket No. 07039-2366WO1illustrated and described in further detail herein, for example with reference to FIGs.2A. 2B, 3A, and 3C.

[0036] Referring to FIGs. 2A, 2B, 3A, and 3B, an example of the suture-carrying apparatus 200 is described. The suture-carrying apparatus 200 is configured to carry and manage surgical sutures in robot-assisted surgical operations and may include a ridge 202 and a base 204. The ridge 202 may be formed as an elongate body (e g., block, tube, cylinder, or other shapes) configured to removably engage and releasably retain one or more surgical suture needles 250 that have suture ligature threads 252 attached thereto (which can be collectively referred to herein as “surgical sutures 250” or simply “sutures 250”).

[0037] As illustrated in FIGs. 3A and 3B, the ridge 202 has a length (L) greater than a width (W) and a height (H). The ridge 202 can be made of one or more flexible materials, such as silicon, and permit the surgical suture needles to pierce and remain removably engaged with the ridge 202. In some implementations, the ridge 202 includes opposite side surfaces 208 longitudinally extending along the length (L) of the ridge 202. As illustrated in FIG. 2A, surgical suture needles 250 can pass through the opposite side surfaces 208 of the ridge 202 and engage with the ridge 202 for storage.

[0038] The base 204 is configured to removably mount the apparatus 200 to a body structure, such as on a body skin or within a body cavity. The base 204 may be made of one or more flexible materials, such as silicon, without limitation. In some implementations, the base 204 may include one or more flexible wings 206 that are attached to a bottom of the ridge 202. The wings 206 may be connected to the bottom of the ridge 202 and arranged at least partially around the ridge 202. In embodiments where the ridge 202 includes four edges at the bottom, the base 204 may include four wings 206 (including 206a, 206b, 206c, and 206d) connected at the edges of the bottom of the ridge 202, respectively. In some embodiments, the base 204 includes the same number of wings 206 as the number of bottom edges of the ridge 202. In other embodiments, the base 202 includes more or less number of wings 206 than the number of bottom edges of the ridge 202. In yet other embodiments, the wings 206 may be configured as a single integral piece that is attached to the bottom of the ridge 202 such that the wings 206 spreads out from the bottom of the ridge 202. In someAttorney Docket No. 07039-2366WO1embodiments, the wings 206 may extend away from the ridge 202 and downwardly from the bottom of the ridge 202. In some embodiments, the wings 206 may be interconnected to one another (or formed as a single integral piece) around the ridge 202, thereby forming a recessed portion 210 (also referred to as a suction cup). The recessed portion 210 of the base 204 can create a suction cup effect when the base 204 is mounted to a surface of a body portion, such a body skin or an organ surface.

[0039] The wings 206 may be made of one or more flexible materials, such as silicon, and configured to flap (e g., be limp or flaccid) relative to the ridge 202. As the wings 206 are flexible, the base 204 can deform in various configurations and result in a smaller profile of the apparatus 100. In one example, as indicated by arrows (R) in FIG. 2A, the wings 206a and 206c that are connected to the length (L) of the ridge 202 can flap / flex up toward the ridge 202 or flap / flex down away from the ridge 202, while the wings 206b and 206d that are connected to the width (W) of the ridge 202 can flex inwards or outwards, thereby reducing an entire width (Wa) of the apparatus 200. In another example, at least one of the wings 206 can roll inwards or outwards (along either direction of the arrow s (R)), thereby reducing the entire width (Wa) of the apparatus 200.

[0040] In some embodiments, the apparatus 200 may be at least partially color-coded to distinguish different types and / or sizes of surgical sutures retained at the apparatus 200. For example, the ridge 202 have a plurality of sections with different colors or marks to indicate different types and / or sizes of surgical sutures being retained respectively.

[0041] Referring also to FIG. 4, the suture-carry ing apparatus 200 can be placed in one or more areas that the robotic instruments (e.g., needle holders) arranged at the working ends of the robotic arm assemblies 112 can conveniently reach to access surgical sutures from the apparatus 200. For example, the suture-carrying apparatus 200 can be placed at or adjacent to the surgical work site to reduce or minimize the movements of the robotic arm assemblies 112 to access the surgical sutures engaged with the apparatus 200. In some example implementations, the apparatus 200 may be inserted into and placed within the body cavity where a surgical operation is performed. The apparatus 200 may be removably attached to, or abutted against, an organ surface, such as a liver or other tissue(s), when the operation is performed on internal organs,Attorney Docket No. 07039-2366WO1such as gastrointestinal surgery. In other example implementations, the apparatus 200 may be removably attached to a body skin adjacent a body hole (e.g., made by a trocar), such as an abdomen as illustrated in FIG. 4. Other body portions, skins, and internal organs are also available for mounting / receiving the apparatus 200 during robot-assisted surgical operations.

[0042] In some implementations, the apparatus 200 has flexible wings 206 forming a suction cup (e.g., the recessed portion 210) at the bottom of the base 204. The apparatus 200 may be mounted to a body or organ surface by gently pushing the base 204 against the surface, which generates a suction cup effect between the base 204 and the surface. Alternatively, or in addition, the apparatus 200 may be placed on a surface by natural force, such as gravity and / or surface tension. In other embodiments, one or more fasteners (e.g., sutures) may be used to mount the apparatus 200 to a desired body or organ area.

[0043] FIG. 5 illustrates an example body cavity' 260 within which a robot-assisted surgical procedure is being performed. Within the body cavity’ (which may be expanded by insufflation), various tissue surfaces are made accessible that can receive and provide an area 262 onto which the suture-carry ing apparatus 200 is mounted. In some embodiments, the suture-carry ing apparatus 200 that engages one or more surgical sutures 250 may be inserted into the body cavity 260 and reside within the body cavity 260 during a surgery-. For example, a surgeon on the surgeon-side subsystem 104 (FIG. IB) can control the robot arm assemblies 112 to grasp the apparatus 200 using a grasping device 116 connected to one of the robot arm assemblies 112 and insert it into the body cavity 260 through a body opening or a tool (e.g., a trocar or a sleeve) engaged with the body opening. While grasping the apparatus 200 using the grasping device 116, the robot arm assemblies 112 may be further controlled to move and place the apparatus 200 on a desired place 262 in the body cavity 260. Such a desired place 262 may be located adjacent to a body portion that needs to be stitched. Examples of such a desired place 262 include an organ surface, such as a liver. The apparatus 200 may be attached to the place 262 by a suction cup effect created by the base 204 of the apparatus 200 and / or a surface tension between the place 262 and the base 204 of the apparatus 200.Attorney Docket No. 07039-2366WO1

[0044] Once the apparatus 200 is placed in the body cavity 260, a surgical suture 250 is removed from engagement with the apparatus 200 and used to stitch a target organ. In some embodiments, a grasping device 116 of a robot arm assembly 112 may be used to grasp the surgical suture 250 and retrieve it from the ridge 202 of the apparatus 200, while another grasping device 116 of another robot arm assembly 112 grasps a portion of the apparatus 200, such as the ridge 202 or the base 204 of the apparatus 200, to hold the apparatus 200 to remain attached onto the place 262. Once the intended procedure (e.g., stitching) has been completed, the grasping devices 116 of the robot arm assemblies 112 can return the surgical suture 250 and engage it with the ridge 202 of the apparatus 200 again for storage.

[0045] Referring to FIG. 6, an example method 500 for managing surgical sutures in a robot-assisted surgical operation is further described. The method 500 may begin at operation 502 in which a suture-carrying apparatus is inserted through a body opening into a body cavity' defined with the human body. For example, in some cases the surgeon uses a standard laparoscopic instrument to pick up the apparatus and insert it to a body cavity through a body opening under direct visual guidance. In some embodiments, the body opening is created by a trocar, and the suture-carrying apparatus may be inserted through the trocar into the body cavity. Alternatively, or in addition, a sleeve may be engaged with the body opening to maintain the body opening after the trocar is removed, and the suture-carrying apparatus may be inserted through the sleeve.

[0046] In some embodiments, the suture-carrying apparatus may have one or more surgical sutures engaged with a ridge of the apparatus before, or during, inserting the apparatus into the body cavity. Alternatively, or in addition, surgical sutures can be provided to the apparatus after the apparatus is inserted and placed within the body cavity.

[0047] The suture-carry ing apparatus may be made of one or more flexible materials such that a user may change its shape / size to make it suitable to pass through a small body wall opening (e.g.. incision or hole) or through a tool (e.g., a trocar or a sleeve) engaged with the body hole. In some embodiments, the suture-carrying apparatus includes a base having one or more flexible wings that are easily deformable. For example, the wings may be rolled or folded to configure the apparatus into a lower,Attorney Docket No. 07039-2366WO1smaller, and / or narrower profile that is sized to pass through the body hole or the tool engaged with the body hole. To facilitate insertion of the apparatus though a body hole or a tool engaged with the body hole, in some embodiments, the apparatus may be grasped by one or more grasping devices of one or more robot arm assemblies while the apparatus is deformed in a smaller and / or narrower profile. In other embodiments, the apparatus is naturally deformed or flexed to fit through a body hole or the tool engaged with the body hole as the apparatus is delivered through the body hole or the tool using the grasping device of the robot arm assembly.

[0048] At operation 504, the suture-carrying apparatus that is positioned within the body cavity is then placed on or against a body structure within the body cavity, such as an organ or tissue surface. In some embodiments, the suture-carrying apparatus is first reconfigured to extend the wings, and then it is mounted to (or abutted against) the organ surface. In some embodiments, a suction cup effect may be generated when the apparatus is pushed against the body structure. In other embodiments, other techniques (e.g., the natural adhesion between the flexible silicon wings and a moist tissue surface) may be used to mount the apparatus to a desired body structure within the body cavity7.

[0049] At operation 506, one or more robotic arm assemblies are controlled to remove a surgical suture from engagement with the suture-carrying apparatus, and use the surgical suture for an intended process such as stitching. In some embodiments, a robotic arm assembly is coupled to a surgical instrument, such as a grasping device, which can be used to engage and retrieve a surgical suture from the apparatus.

[0050] At operation 507, one or more robotic arm assemblies are controlled to return the surgical needles to the suture-carrying apparatus in preparation for removing the suture-carrying apparatus and surgical needles from the body cavity.

[0051] At operation 508, the suture-carrying apparatus and engaged surgical needles may be removed from the body cavity through the body hole. Such removal may happen in various situations, such as once a desired process is completed within the body cavity, when the apparatus needs to be refilled with additional surgical sutures outside the body cavity, or when the apparatus needs to be replaced with another suture-carrying apparatus. The suture-carry mg apparatus may be removed directly through the body hole, or through the tool (e.g., trocar or sleeve) that is engaged with the body hole. ForAttorney Docket No. 07039-2366WO1example, one or more robot arm assemblies may be controlled to grasp the apparatus and take it out from the body cavity through the body hole or the tool. As the suturecarrying apparatus is made of one or more flexible materials, the apparatus may be deformed into a smaller or narrower profile (e.g., rolled, folded, etc.) so that the apparatus easily passes through the body hole or the trocar or sleeve engaged with the body hole.

[0052] Referring to FIG. 7, an example method 600 for managing surgical sutures in a robot-assisted surgical operation is described. The method 600 may begin with operation 602 of creating a body opening or hole on a body portion to open a body cavity defined with the a human body.

[0053] The method 600 may include operation 604 of engaging one or more surgical sutures with a suture-carrying apparatus (operation 604). The suture-carrying apparatus may be prepared with surgical sutures in various stages, such as before, during, or after inserting the suture-carry ing apparatus into the body cavity. In some embodiments, surgical sutures may be engaged with a ridge of the apparatus while the apparatus includes a base configured to mount the ridge to a body structure. The base may include one or more flexible wings extending from a bottom of the ridge and at least partially around the ridge.

[0054] The method 600 may include operation 606 of inserting the suture-carrying apparatus through the body opening at least partially into the body cavity. The operation 606 may include deforming (e.g., rolling, folding, twisting, etc.) the suturecarrying apparatus to become a smaller and / or narrower profile to fit through the body opening that may or may not engage a tool, such as a trocar, a sleeve, or other devices for keeping the body opening open to certain size. Operation 606 may also include using a robotic arm and a tool (e.g., hook-like device) to pull the suture-carrying apparatus through the body opening or trocar and into the body cavity’.

[0055] The method 600 may include operation 608 of placing the suture-carry ing apparatus onto a body structure within the body cavity’. In some embodiments, the operation 608 may include placing the flexible base of the apparatus onto an organ surface with suction pressure generated at a concave surface of the base when the base is pressed against the organ / tissue surface.Attorney Docket No. 07039-2366WO1

[0056] The method 600 may include operation 610 of controlling one or more robotic arm assemblies of a robot-assisted surgical system to retrieve one or more of the surgical sutures from the apparatus within the cavity. The operation 610 may include controlling a grasping device attached to a working end of a robotic arm assembly to move close to the apparatus and manipulate the grasping device to grasp one of the surgical sutures and remove it from the engagement with the apparatus.

[0057] At operation 611. one or more robotic arm assemblies are controlled to return the surgical needles to the suture-carrying apparatus in preparation for removing the suture-carrying apparatus and surgical needles from the body cavity.

[0058] The method 600 may include operation 612 of removing the suture-carrying apparatus from the body cavity through the body opening as necessary. The operation 612 may be performed when all desired procedures using surgical sutures have been completed and the body opening needs to be closed, when additional sutures need to be provided with the apparatus for further procedures, or when other sutures need to be provided with another suture-carrying apparatus that replaces the current suturecarrying apparatus in the body cavity. As the suture-carrying apparatus is made of one or more flexible materials, the suture-carrying apparatus may be deformed to fit through the body opening as the suture-carrying apparatus is taken out from the body cavity.

[0059] Referring to FIGs. 8 and 9. another example suture-carrying apparatus 700 is depicted. The suture-carrying apparatus 700 is configured to cany' and manage surgical sutures 250 in robot-assisted surgical operations and may include a ridge 702 and abase 704. The ridge 702 may be formed as an elongate body (e.g., block, tube, cylinder, or other shapes) configured to removably engage and retain one or more surgical sutures 250.

[0060] The ridge 702 can be made of one or more flexible materials, such as silicon, and permit the surgical sutures to pierce and remain engaged with the ridge 702. In some implementations, the ridge 702 longitudinally extending along the base 704. As illustrated in FIG. 8, surgical sutures 250 can pass through the opposite side surfaces of the ridge 702 and engage with the ridge 702 for storage. In some embodiments, the material of the ridge 702 exhibits a higher durometer (harder) than the material of theAttorney Docket No. 07039-2366WO1base 704. For example, in some embodiments the ridge 702 is a hard silicone and the base 704 is a soft silicone.

[0061] The base 704 is configured to removably mount the apparatus 700 to a body structure, such as on a body skin or within a body cavity. The base 704 may be made of one or more flexible materials, such as silicon. In some implementations, the base 704 may include one or more flexible wings 706 that are attached to a bottom of the ridge 702. The wings 706 may be connected to the bottom of the ridge 702 and arranged at least partially around the ridge 702. In embodiments where the ridge 702 includes four edges at the bottom, the base 704 may include four wings 706a, 706b, 706c, and 706d connected at the edges of the bottom of the ridge 702, respectively.

[0062] In some embodiments, the wings 706a-d may be configured as a single integral piece that is attached to the bottom of the ridge 702 such that the wings 706a-d spread out from the bottom of the ridge 702. In some embodiments, the wings 706a-d may extend away from the ridge 702 and downwardly from the bottom of the ridge 702. In some embodiments, the wings 706a-d may be interconnected to one another (or formed as a single integral piece) around the ridge 702, thereby forming a recessed portion 710 (also referred to as a suction cup). The recessed portion 710 of the base 704 can create a suction cup effect when the base 704 is mounted to a surface of a body portion, such a body skin or an organ surface.

[0063] The wings 706a-d may be made of one or more flexible materials, such as silicon, and configured to flap (e g., be limp or flaccid) relative to the ridge 702. As the wings 706a-d are flexible, the base 704 can deform in various configurations and result in a smaller profile for use by the apparatus 100 (FIGs. 1 A and IB).

[0064] FIGs. 10 and 11 depict an optional feature that can be included with any of the suture-carrying apparatuses described herein. That is, the example suture-carrying apparatus 800 includes a suture ligature thread retaining structure 810. As shown in FIG. 11, the suture thread retaining structure 810 can be used to releasably contain the ligature threads 252 of the sutures 250 that are engaged with the ridge 802. This helps to organize the suture ligature threads 252 of the sutures 250 and prevent entanglement of the threads 252.Attorney Docket No. 07039-2366WO1

[0065] As depicted, in some embodiments the suture thread retaining structure 810 is attached to the base 804. There can be one (as shown), two, three, four or more of the suture thread retaining structures 810 included. In the depicted embodiment, the suture thread retaining structure 810 comprises two flexible C-shaped members that are attached to the base 804 at a single end of the respective C-shape. As show n, the two C-shaped members can be adjacent to each other such that a tunnel is defined through the thread retaining structure 810 (in which the suture ligature threads 252 of the sutures 250 are releasably detained). As shown, in some embodiments the ends of the C-shaped members that are attached to the base 804 can be on opposite sides of the C-shaped members. That arrangement provides good containment of the suture threads. Alternatively, in some embodiments the ends of the C-shaped members that are attached to the base 804 can be on the same sides of the C-shaped members.

[0066] FIGs. 12 and 13 illustrate another example suture-carrying apparatus 900. The suture-carrying apparatus 900 includes a flexible base 910, an elongate ridge 920 attached to the base 910, an optional suture ligature thread containment mechanism 930, and an optional grasping element 940. The suture-carrying apparatus 900 can be constructed of the same types of materials, and has the same type of purpose, as the other suture-carrying apparatuses described above.

[0067] The flexible base 910 is reconfigurable between: (i) a low-profile arrangement in which the flexible side portions are contracted tow ard the elongate ridge 920 such that the suture-carrying apparatus 900 can be passed through a trocar or body incision and (ii) an expanded arrangement in which the flexible side portions of the base 910 are extended away from the elongate ridge 920 (as shown) to define a concave surface 912 (FIG. 13) by which the suture-carrying apparatus 900 is removably attachable to a body structure in a suction cup manner. For example, in some embodiments the flexible side portions of the base 910 can be rolled up around, or adjacent to, the elongate ridge 920 in a low-profile arrangement. Alternatively, or additionally, in some embodiments the flexible side portions of the base 910 can be folded in a low - profile arrangement.

[0068] In the depicted embodiment, the flexible base 910 is comprised of two flexible side portions and no end portions. End portions (e.g., as shown in other embodimentsAttomey Docket No. 07039-2366WO1described herein) are optional. The flexible side portions that make up the flexible base 910 are quadrilaterals. In this embodiment, the flexible side portions of the flexible base 910 are each trapezoidal. Each of the trapezoids of the flexible base 910 has a short base and a long base that are essentially parallel to each other (e.g., within 0° to 10°). The long base of each of the trapezoids is attached to the elongate ridge 920. This arrangement advantageously enables the flexible side portions of the base 910, and the suture-carrying apparatus 900 as a whole, to be configured in a small low-profile for delivery through a trocar. The trapezoids can be isosceles trapezoids, acute trapezoids, right trapezoids, obtuse trapezoids, and any combination thereof. In some embodiments, the comers of the quadrilateral are radiused.

[0069] The flexible base 910 can have different shapes (other than trapezoids) in other embodiments. For example, in some embodiments the flexible side portions that make up the flexible base 910 are circular segments, rectangles, triangles, and / or various other shapes.

[0070] The elongate ridge 920 of the suture-carrying apparatus 900 is nonlinear. In the depicted embodiment, the elongate ridge 920 extends along a zigzag path.Alternatively, in some embodiments the elongate ridge 920 can extend along an oscillating path, a sawtooth path, or any other kind of non-linear path. In some embodiments, the elongate ridge 920 of the suture-carrying apparatus 900 is made up of two or more segments that are spaced apart from each other. In some embodiments, the two or more segments can be arranged at non-zero angles relative to each other.

[0071] The nonlinear shape of the elongate ridge 920 is advantageous because the suture needles can be engaged with the elongate ridge 920 in an angled manner that allows for the apparatus 900 to be configurable in a smaller low-profile delivery configuration than would be possible with a linear elongate ridge.

[0072] The suture-carrying apparatus 900 can optionally include the suture ligature thread containment mechanism 930. The suture ligature thread containment mechanism 930 has the same purpose as the suture ligature thread retaining structure 810 described above. The difference is that the two members of the suture ligature thread containment mechanism 930 have a J-shaped cross-section (as compared to the C-Attorney Docket No. 07039-2366WO1shaped cross-sections of the members of the suture ligature thread retaining structure 810). The open ends of the J-shaped cross-sections are on opposite lateral sides of each other. In addition, a diagonal opening is defined between the two members of the suture ligature thread containment mechanism 930.

[0073] An open tunnel is defined between the two members of the suture ligature thread containment mechanism 930. The open tunnel releasably receives suture ligature threads. In the depicted embodiment, the open tunnel extends approximately coaxially or parallel with the elongate ridge 920, but such an arrangement is not required in all embodiments. In some embodiments, two or more of the suture ligature thread containment mechanisms 930 can be included at different locations (at any positions) on the flexible base 910 of the suture-carrying apparatus 900.

[0074] The suture-carrying apparatus 900 can optionally include the grasping element 940. In the depicted embodiment, the grasping element 940 comprises a ring member. Alternatively, or additionally, in some embodiments the grasping element 940 can comprise a hook, a ball, a barb, a suture or wire loop, a magnet, a clip, a depression, and the like, without limitation. In the depicted embodiment, the grasping element 940 is arranged in alignment with the elongate ridge 920, but this is not a requirement in all embodiments.

[0075] The grasping element 940 can be advantageously used to pull the suture-carrying apparatus 900 through a trocar while the suture-carrying apparatus 900 is arranged in its low-profile delivery configuration. In some cases, a tool (e.g., a hook device) can be used, along with a robotic arm, to reach into the trocar and engage with the grasping element 940. Then the surgeon can pull the suture-carrying apparatus 900 through the trocar using the tool and the robotic arm.

[0076] While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular implementations of particular inventions. Certain features that are described in this specification in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented inAttorney Docket No. 07039-2366WO1multiple implementations separately or in any suitable sub-combination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a sub-combination or variation of a sub-combination.

[0077] Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results.

Claims

Attorney Docket No. 07039-2366WO1CLAIMS WHAT IS CLAIMED IS:

1. An apparatus for managing surgical sutures, the apparatus comprising:an elongate ridge configured to removably retain one or more surgical suture needles that are pierced within the elongate ridge, wherein the elongate ridge extends along a zigzag path; anda flexible base attached to the elongate ridge.

2. The apparatus of claim 1, wherein the flexible base comprises two flexible side portions extending laterally from the elongate ridge to define a concave surface by which the apparatus is removably attachable to a body structure in a suction cup manner.

3. The apparatus of claim 2, wherein the apparatus is reconfigurable between: (i) a low-profile arrangement in which the flexible side portions are contracted toward the elongate ridge such that the apparatus can be passed through a trocar or body incision and (ii) an expanded arrangement in which the flexible side portions are extended away from the elongate ridge to define the suction cup.

4. The apparatus of any one of claims 1-3, wherein the flexible side portions of the flexible base are quadrilaterals.

5. The apparatus of any one of claims 1-4, wherein the flexible side portions of the flexible base are trapezoids.

6. The apparatus of claim 5, wherein each of the trapezoids have a short base and a long base that are parallel to each other, and wherein the long base of each of the trapezoids is attached to the elongate ridge.

7. The apparatus of claim 5, wherein each of the trapezoids is an isosceles trapezoid.Attorney Docket No. 07039-2366WO18. The apparatus of any one of claims 1-3, wherein the flexible side portions of the flexible base are circular segments.

9. The apparatus of any one of claims 1-8, further comprising one or more suture ligature thread containment members attached at a first end portion of the apparatus.

10. The apparatus of claim 9, further comprising a ring attached at a second portion end of the apparatus that is opposite of the first end portion.

11. An apparatus for managing surgical sutures, the apparatus comprising:an elongate ridge configured to removably retain one or more surgical suture needles that are pierced within the elongate ridge, wherein the elongate ridge is nonlinear; anda flexible base attached to the elongate ridge, the flexible base comprising two flexible side portions extending laterally from the elongate ridge to define a concavity7by which the apparatus is removably attachable to a body structure in a suction cup manner. wherein the apparatus is reconfigurable between: (i) a low-profile arrangement in which the flexible side portions are contracted toward the elongate ridge such that the apparatus can be passed through a trocar or body incision and (ii) an expanded arrangement in which the flexible side portions are extended away from the elongate ridge to define the suction cup.

12. The apparatus of claim 11, wherein the elongate ridge extends along a zigzag path.

13. The apparatus of any one of claims 11-12. wherein the elongate ridge extends along an oscillating path.

14. The apparatus of any one of claims 11-13, wherein the elongate ridge includes two or more segments that are spaced apart from each other.

15. The apparatus of any one of claims 11-14, wherein the flexible side portions of the flexible base are shaped as trapezoids.Attorney Docket No. 07039-2366WO116. The apparatus of claim 15, wherein each of the trapezoids have a short base and a long base that are parallel to each other, and wherein the long base of each of the trapezoids is attached to the elongate ridge.

17. The apparatus of claim 15, wherein each of the trapezoids is an isosceles trapezoid.

18. The apparatus of any one of claims 11-14, wherein the flexible side portions of the flexible base are circular segments.

19. The apparatus of any one of claims 11-18, further comprising one or more suture ligature thread containment members attached at a first end portion of the apparatus.

20. The apparatus of claim 19, further comprising a ring attached at a second portion end of the apparatus that is opposite of the first end portion.

Images