Clip for solar panel mounting assembly
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- NEWFREY LLC
- Filing Date
- 2026-02-03
- Publication Date
- 2026-08-06
Smart Images
Figure US2026013742_06082026_PF_FP_ABST
Abstract
Description
Attorney Docket No. 0275-001811-WO-POACLIP FOR SOLAR PANEL MOUNTING ASSEMBLYCROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No.63 / 753,124, filed February 3, 2025. The entire disclosure of the above application is incorporated herein by reference.FIELD
[0002] The present disclosure relates to a clips for solar panel mounting assemblies.BACKGROUND
[0003] This section provides background information related to the present disclosure which is not necessarily prior art.
[0004] Solar panels are coupled to support structures using mounting assemblies. Such mounting assemblies may include a panel bracket coupled to the solar panel and a carrier bracket coupled to the support structure. Support structures may include a rotatable horizontal support operatively coupled to a motor to pivot the solar panel, such as to track a position of the sun.SUMMARY
[0005] This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
[0006] At least one example embodiment relates to a mounting clip for a solar panel assembly.
[0007] In at least one example embodiment, the mounting clip includes a base wall, a flexible tab, a pair of side walls, a pair of wings, and an arm. The base wall defines an opening. The flexible tab extends from the base wall into the opening. The pair of side walls extends from the base wall. Each side wall of the pair of side walls defines a receptacle. The receptacle has an open end and a closed end. The pair of wings extends from the pair of side walls, respectively. Each of the pair of wings includes a first barb configured to engage a first mounting component of the solar panel assembly. The arm includes a second barb configured to engage a second mounting component of the solar panel assembly. The receptacles in the pair of side walls are configured to receive theAttorney Docket No. 0275-001811-WO-POAfirst mounting component and the second mounting component and thereby couple the first mounting component and the second mounting component to one another.
[0008] In at least one example embodiment, an angle is defined between the base wall and each of the pair of side walls. The angle is oblique.
[0009] In at least one example embodiment, the mounting clip further includes a pair of arms. The pair of arms includes a respective pair of second barbs. The pair of arms includes the arm and the pair of second barbs includes the second barb.
[0010] In at least one example embodiment, the mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip. Each arm of the pair of arms is closer to the proximal end of the mounting clip than the distal end of the mounting clip.
[0011] In at least one example embodiment, each arm of the pair of arms is directly adjacent to the proximal end.
[0012] In at least one example embodiment, each arm of the pair of arms extends from a respective one of the pair of side walls.
[0013] In at least one example embodiment, a portion of each arm of the pair of arms is substantially parallel to the base wall.
[0014] In at least one example embodiment, the mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip, and each arm of the pair of arms extends from the base wall.
[0015] In at least one example embodiment, each arm of the pair of arms includes a proximal arm portion and a distal arm portion. The proximal arm portion is between the distal arm portion and the base wall.
[0016] In at least one example embodiment, the proximal arm portion of each arm of the pair of arms is angled away from the longitudinal axis. The distal arm portion of each arm of the pair of arms is angled away from the longitudinal axis.
[0017] In at least one example embodiment, the proximal arm portion of each of the pair of arms is angled away from the longitudinal axis. The distal arm portion of each of the pair of arms is angled toward the longitudinal axis.
[0018] In at least one example embodiment, each arm of the pair of arms includes a single barb including the second barb.
[0019] In at least one example embodiment, a surface defining the receptacle of each side wall of the pair of side walls is free of barbs.Attorney Docket No. 0275-001811-WO-POA
[0020] In at least one example embodiment, the mounting clip further includes a pair of shoulders between each side wall of the pair of side walls and each wing of the pair of wings, respectively. Each shoulder of the pair of shoulders defines a substantially U-shaped cross section.
[0021] In at least one example embodiment, the mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip. The first barb of each wing of the pair of wings is closer to the proximal end of the mounting clip than the distal end of the mounting clip.
[0022] In at least one example embodiment, each wing of the wings includes a plurality of first barbs including the first barb.
[0023] In at least one example embodiment, the flexible tab is configured to engage the second mounting component.
[0024] In at least one example embodiment, engagement of the flexible tab with the second mounting component is configured to reduce or prevent movement of the mounting clip with respect to the second mounting component.
[0025] In at least one example embodiment, the closed end of the receptacle is configured to engage at least one of the first mounting component and the second mounting component to reduce or prevent movement of the mounting clip with respect to the at least one of the first mounting component and the second mounting component.
[0026] In at least one example embodiment, the base wall is substantially planar.
[0027] In at least one example embodiment, the mounting clip has a single-piece, unitary structure.
[0028] In at least one example embodiment, the mounting clip comprises spring steel.
[0029] At least one example embodiment relates to a mounting assembly for a solar panel.
[0030] In at least one example embodiment, the mounting assembly includes a first mounting component, a second mounting component, and a mounting clip. The first mounting component includes a first flange. The first mounting component is configured to be coupled to a solar panel. The second mounting component includes a second flange. The second mounting component is configured to be coupled to a field support. The mounting clip includes a base wall, a flexible tab, a pair of side walls, a pair of wings, and a pair of arms. The base wall defines an opening. The flexible tab extends from the base wall into the opening and engages the second mounting component to secure theAttorney Docket No. 0275-001811-WO-POAmounting clip in position relative to the first mounting component and the second mounting component. A first portion of the flexible tab is accessible from a first side of the mounting assembly. A second portion of the flexible tab is accessible from a second side of the mounting assembly opposite the first side of the mounting assembly. The pair of side walls extends from the base wall. Each side wall of the pair of side walls defines a receptacle having an open end and a closed end. The receptacle receives a portion of the first flange and a portion of the second flange such that the portions of the first and second flanges are held together. The pair of wings extends from the pair of side walls, respectively. Each wing of the pair of wings contacts the first mounting component. Each wing of the pair of wings includes a first barb engaging the first mounting component and establishing a grounding path between the first mounting component and the mounting clip. Each arm of the pair of arms includes a second barb engaging a second mounting component and establishing a grounding path between the second mounting component and the mounting clip.
[0031] At least one example embodiment relates to a method of assembling a mounting assembly for a solar panel.
[0032] In at least one example embodiment, the method includes contacting a first flange of a first mounting component of a solar panel with a second flange of a second mounting component of a field support. The method further includes translating a mounting clip in a first direction toward the first flange and the second flange such that a portion of the first flange and a portion of the second flange are received in a pair of receptacles of the mounting clip. The mounting clip includes a base wall, a flexible tab, a pair of side walls, a pair of wings, and a pair of arms. The base wall defines an opening. The flexible tab extends from the base wall into the opening. The pair of side walls extends from the base wall. Each side wall of the pair of side walls defines a respective one of the pair or receptacles. The pair of wings extends from the pair of side walls, respectively. Each wing of the pair of wings includes a first barb. Each arm of the pair of arms includes a second barb. The translating causes the flexible tab to contact the second mounting component and pivot from a relaxed position to a flexed position and automatically return to the relaxed position when the mounting clip is in an installed position. The translating further causes the first barb to slide along the first flange to establish an electrical grounding connection between the mounting clip and the first mounting component. The translating further causes the second barb to slide along theAttorney Docket No. 0275-001811-WO-POAsecond flange to establish an electrical grounding connection between the mounting clip and the second mounting component.
[0033] Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.DRAWINGS
[0034] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
[0035] FIG. 1 is a perspective view of a solar panel assembly according to at least one example embodiment.
[0036] FIG. 2 is a perspective view of a mounting subassembly of the solar panel assembly of FIG. 1.
[0037] FIG. 3 is a perspective view of a mounting clip according to at least one example embodiment.
[0038] FIG. 4 is a side view of the mounting clip of FIG. 3.
[0039] FIG. 5 is a back view of the mounting clip of FIG. 3.
[0040] FIG. 6 is a top view of the mounting clip of FIG. 3.
[0041] FIG. 7 is a partial perspective view of a first side of a solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 3 according to at least one example embodiment.
[0042] FIG. 8 is a partial perspective view of a second side of the solar panel mounting assembly of FIG. 7.
[0043] FIG. 9 is a partial sectional view of the solar panel assembly of FIG. 7.
[0044] FIG. 10 is a perspective view of another mounting clip according to at least one example embodiment.
[0045] FIG. 11 is a top view of the mounting clip of FIG. 10.
[0046] FIG. 12 is a back view of the mounting clip of FIG. 10.
[0047] FIG. 13 is a side view of the mounting clip of FIG. 10.
[0048] FIG. 14 is a partial perspective view of a first side of another solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 10 according to at least one example embodiment.Attorney Docket No. 0275-001811-WO-POA
[0049] FIG. 15 is a partial perspective view of a second side of the solar panel mounting assembly of FIG. 14.
[0050] FIG. 16 is a partial sectional view of the solar panel assembly of FIG. 14.
[0051] FIG. 17 is a perspective view of yet another mounting clip according to at least one example embodiment.
[0052] FIG. 18 is a top view of the mounting clip of FIG. 17.
[0053] FIG. 19 is a back view of the mounting clip of FIG. 7.
[0054] FIG. 20 is a side view of the mounting clip of FIG. 17.
[0055] FIG. 21 is a partial perspective view of a first side of yet another solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 17 according to at least one example embodiment.
[0056] FIG. 22 is a partial perspective view of a second side of the solar panel mounting assembly of FIG. 21.
[0057] FIG. 23 is a partial sectional view of the solar panel assembly of FIG. 21.
[0058] Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.DETAILED DESCRIPTION
[0059] Example embodiments will now be described more fully with reference to the accompanying drawings.
[0060] FIG. 1 is a perspective view of a solar panel assembly according to at least one example embodiment.
[0061] In at least one example embodiment, as shown in FIG. 1, a solar panel assembly 100 includes one or more solar panels 102. Each of the solar panels 102 includes a frame 104. The frame 104 includes a plurality of rails or first mounting components 106.
[0062] The solar panel assembly 100 further includes a field fixture 108. The field fixture 108 includes a horizontal support 110. In at least one example embodiment, the horizontal support 110 may be configured to rotate and / or pivot, such as to track a position of the sun.
[0063] The solar panel 102 is coupled to the field fixture 108 via one or more carrier brackets or second mounting components 112. The carrier brackets 112 are coupled to the horizontal support 110. The carrier brackets 112 are coupled to the rails 106 of theAttorney Docket No. 0275-001811-WO-POAsolar panel 102 by one or more mounting clips (see, e.g., mounting clips 300, 1000, and 1700 of FIGS. 3-23).
[0064] FIG. 2 is a perspective view of a mounting subassembly of the solar panel assembly of FIG. 1.
[0065] In at least one example embodiment, a mounting subassembly 200 includes one of the rails 106 and one of the carrier brackets 112. The rail 106 includes a first or rail flange 202. The rail flange 202 may be configured to directly contact the carrier bracket 112. The rail flange 202 includes a first rail flange surface 204 and a second rail flange surface 206 opposite the first rail flange surface 204.
[0066] The rail 106 may define a groove 208. The groove 208 may be configured to receive at least a portion of the solar panel 102 (shown in FIG. 1). In at least one example embodiment, the rail 106 is formed from or includes aluminum.
[0067] In at least one example embodiment, the carrier bracket 112 includes a carrier base 210 and a second or carrier flange 212. The carrier flange 212 may be substantially perpendicular to the carrier base 210. The carrier flange 212 includes a first carrier flange surface 214 and a second carrier flange surface 216 opposite the first carrier flange surface 214. The first carrier flange surface 214 may be configured to directly contact the second rail flange surface 206.
[0068] The carrier bracket 112 defines an aperture 218. The aperture 218 extends through both the carrier base 210 and the carrier flange 212. The aperture 218 is continuous between the carrier base 210 and the carrier flange 212. The aperture 218 is configured to receive at least a portion of a mounting clip (see, e.g., mounting clips 300, 1000, and 1700 of FIGS. 3-23) to couple the carrier bracket 112 to the rail 106. In at least one example embodiment, the carrier bracket 112 is formed from or includes steel.
[0069] FIG. 3 is a perspective view of a mounting clip according to at least one example embodiment.
[0070] In at least one example embodiment, as shown in FIG. 3, a mounting clip 300 defines an orthogonal coordinate system including a first or longitudinal axis 302, a second or transverse axis 304, and a third or vertical axis 306. The mounting clip 300 includes a first or proximal end 308 and a second or distal end 310 opposite the proximal end 308. The proximal end 308 is in a first or forward direction 312 parallel to the longitudinal axis 302 with respect to the distal end 310. The mounting clip 300 is configured to be moved in the first direction 312 with respect to the mountingAttorney Docket No. 0275-001811-WO-POAsubassembly 200 (shown in FIG. 2) during an assembly or installation process. The first direction 312 is substantially parallel to the longitudinal axis 302.
[0071] In at least one example embodiment, the mounting clip 300 includes a body 314 and a pair of wings 316. The wings 316 are connected to the body 314 by a respective pair of shoulders 318. Each of the wings 316 includes at least one first barb 320. In at least the example embodiment shown, each of the wings 316 includes three first barbs 320.
[0072] The body 314 includes a base wall 322 and a pair of side walls 324. The base wall 322 defines an aperture 326. The mounting clip 300 further includes a flexible tab 328. The flexible tab 328 extends from the base wall 322 into the aperture 326.
[0073] The flexible tab 328 includes a proximal tab portion 330, a central tab portion 332, and a distal tab portion 334. The proximal tab portion 330 includes a fixed end 336 of the flexible tab 328. The distal tab portion 334 includes a free end (see free end 400, shown in FIG. 4) of the flexible tab 328. The central tab portion 332 is between the proximal and distal tab portions 330, 334. The flexible tab 328 is configured to pivot or flex with respect to the base wall 322 between a relaxed position, as shown, and a flexed position (e.g., during installation and removal), as will be described in greater detail below.
[0074] In at least one example embodiment, the relaxed position, the proximal tab portion 330 is substantially parallel and coplanar with the base wall 322. In the relaxed position, the central tab portion 332 may extend from the proximal tab portion 330 at an oblique angle. The central tab portion 332 may be configured to slide along the mounting subassembly 200 (shown in FIG. 2) during installation, as will be described in greater detail below. The distal tab portion 334 may be configured to engage the mounting subassembly 200 when the mounting clip 300 is in an installed position to reduce or prevent movement of the mounting clip 300 with respect to the mounting subassembly 200 in a second or rearward direction 340 opposite the first direction 312 and parallel to the longitudinal axis 302, as will be described in greater detail below.
[0075] Each of the side walls 324 defines a receptacle or slot 342. Each of the receptacles 342 includes an open receptacle end 344 and a closed receptacle end 346. The open receptacle end 344 is at the proximal end 308 of the mounting clip 300. The closed receptacle end 346 is configured to engage the mounting subassembly 200 to reduce or prevent movement of the mounting clip 300 with the mounting subassembly 200 in the first direction 312 when the mounting clip 300 is in the installed position.Attorney Docket No. 0275-001811-WO-POA
[0076] The receptacle 342 is at least partially defined by a receptacle surface 348. In at least one example embodiment, the receptacle surface 348 is substantially free of barbs. In at least the example embodiment shown, the receptacle 342 defines a non-uniform height along its length (i.e., parallel to the longitudinal axis 302. For example, the receptacle surface 348 may include a first step 350 and a second step 352.
[0077] In at least the example embodiment shown, the mounting clip 300 further includes a pair of arms 354. In at least one other example embodiment, a mounting clip may include a single arm or more than two arms. In at least one example embodiment, each of the arms 354 extends from a respective one of the side walls 324. Each of the arms 354 may include a rounded or bent arm portion 356, a planar arm portion 358, and second barb 360. In at least the example embodiment shown, each of the arms 354 includes a single second barb 360. In at least one other example embodiment, each of the arms 354 includes a plurality of second barbs.
[0078] In at least one example embodiment, each arm 354 is closer to the proximal end 308 of the mounting clip 300 than the distal end 310 of the mounting clip 300. Each of the arms 354 may be directly adjacent to the proximal end 308 of the mounting clip 300.
[0079] FIG. 4 is a top view of the mounting clip of FIG. 3.
[0080] In at least one example embodiment, as shown in FIG. 4, the flexible tab 328 extends in the second direction 340 between the fixed end 336 and a free end 400. Each of the first barbs 320 is disposed closer to the proximal end 308 of the mounting clip 300 than the distal end 310 of the mounting clip 300. In at least the example embodiment shown, a proximal first barb 320-1 on each of the wings 316 is directly adjacent to the proximal end 308.
[0081] Each of the side walls 324 is disposed transversely outward of the base wall 322 with respect to the longitudinal axis 302. At least a portion of each of the shoulders 318 is disposed transversely outward of a respective one of the side walls 324 with respect to the longitudinal axis 302. Each of the wings 316 is disposed transversely outward of a respective one of the shoulders 318 with respect to the longitudinal axis 302.
[0082] FIG. 5 is a back view of the mounting clip of FIG. 3.
[0083] In at least one example embodiment, as shown in FIG. 5, the body 314 of the mounting clip 300 defines a substantially U-shaped cross section perpendicular to the longitudinal axis 302 (shown in FIG. 3). Accordingly, the body 314 includes a firstAttorney Docket No. 0275-001811-WO-POAopen end 500 opposite the base wall 322 along the vertical axis 306. The body 314 is open in a third or upward direction 502 parallel to the vertical axis 306.
[0084] In at least one example embodiment, each of the shoulders 318 includes a peak 504 and defines a substantially U-shaped cross section perpendicular to the longitudinal axis 302 (shown in FIG. 3). Accordingly, each of the shoulders 318 includes a second open end 506 opposite the respective peak 504. Each of the shoulders 318 is open in a fourth or downward direction 508 opposite the third direction 502 and parallel to the vertical axis 306.
[0085] A first angle 510 is defined between the base wall 322 and each of the side walls 324. In at least one example embodiment, the first angle 510 is oblique. Each of the side walls 324 may be angled away from a central plane defined by the vertical axis 306 and the longitudinal axis 302 (shown in FIG. 3) in the third direction 502. In at least one example embodiment, the first angle 510 is configured to facilitate stacking and / or nesting of the mounting clip 300 during automated manufacturing.
[0086] The planar arm portion 358 of each of the arms 354 may be substantially parallel to the base wall 322. Each of the wings 316 may be substantially parallel to the base wall 322 and / or planar arm portions 358. The peaks 504 of each of the respective shoulders 318 may be substantially parallel to the base wall 322, the planar arm portions 358, and / or the wings 316.
[0087] FIG. 6 is a side view of the mounting clip of FIG. 3.
[0088] In at least one example embodiment, as shown in FIG. 6, each of the first barbs 320 extends from one of the wings 316 in an outward (i.e., away from the longitudinal axis 302) direction and in the fourth direction 508. As will be described in greater detail below, during installation, the first barbs 320 slide along the rail flange 202 (shown in FIG. 2) to establish an electrical grounding connection between the mounting clip 300 and the rail 106 (shown in FIG. 2). In at least one example embodiment, the sliding causes a portion of a rail coating to be scratched off the first rail flange surface 204 (shown in FIG. 2).
[0089] In at least one example embodiment, the proximal first barb 320-1 has a different shape than the remaining first barbs 320. For example, the proximal first barb 320-1 may be angled in the fourth direction 508 and twisted about an axis parallel to the transverse axis 304 (shown in FIG. 3), while the remaining first barbs 320 are only angled downward and not twisted. In at least one other example embodiment, all of the firstAttorney Docket No. 0275-001811-WO-POAbarbs 320 define a substantially similar shape (e.g., angled, twisted, or both angled and twisted).
[0090] In at least one example embodiment, each of the second barbs 360 extends from a respective one of the arms 354 in the second direction 340 and the third direction 502. As will be described in greater detail below, during installation, the second barbs 360 slide along the carrier flange 212 (shown in FIG. 2) to establish an electrical grounding connecting between the mounting clip 300 and the carrier bracket 112 (shown in FIG. 2). In at least one example embodiment, the sliding causes a portion of a carrier coating to be scratched off the second carrier flange surface 216 (shown in FIG. 2).
[0091] In at least one example embodiment, the central tab portion 332 of the flexible tab 328 includes a ramp surface 600. As will be described in greater detail below, during installation, the ramp surface 600 engages the carrier bracket 112. In at least one example embodiment, the distal tab portion 334 of the flexible tab 328 includes a stop surface 602. As will be described in greater detail below, when the mounting clip 300 is in the installed position, the stop surface 602 is configured to engage the carrier bracket 112 (shown in FIG. 2) to reduce or prevent movement of the mounting clip 300 with respect to the mounting subassembly 200 (shown in FIG. 2) in the second direction 340.
[0092] FIG. 7 is a partial perspective view of a first side of a solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 3 according to at least one example embodiment.
[0093] In at least one example embodiment, as shown in FIG. 7, a solar panel mounting assembly 700 includes the mounting clip 300, the rail 106, and the carrier bracket 112. When the mounting clip 300 is in the in installed position, as shown, a portion of the mounting clip 300 is within the aperture 218 of the carrier bracket 112. At least a portion of the rail flange 202 and at least a portion of the carrier flange 212 are within the receptacles 342 of the mounting clip 300. In at least one example embodiment, the rail flange 202, the carrier flange 212, or both the rail and carrier flanges 202, 212 are configured to contact the closed receptacle end 346 of one or both of the receptacles 342 to reduce or prevent movement of the mounting clip 300 with respect to the rail 106 and the carrier bracket 112 in the first direction 312.
[0094] The wings 316 of the mounting clip 300 directly contact the first rail flange surface 204. The contact between the wings 316 and first rail flange surface 204 advantageously distributes stress to reduce or prevent deformation of the rail 106, such as during high wind events. The first barbs 320 directly engage the first rail flange surfaceAttorney Docket No. 0275-001811-WO-POA204. This engagement creates an electrical pathway between the mounting clip 300 and the rail flange 202 for electrical grounding. The first barbs 320 may also bite into the rail flange 202 to facilitate retention of the mounting clip 300 to the mounting subassembly 200.
[0095] In the installed position, the stop surface 602 of the flexible tab 328 engages a surface of the carrier bracket 112 to reduce or prevent movement of the mounting clip 300 with respect to the mounting subassembly 200 in the second direction 340. At least a portion of the flexible tab 328, such as a tongue 702 of the distal tab portion 334 is accessible from a first side 704 of the solar panel mounting assembly 700.
[0096] FIG. 8 is a partial perspective view of a second side of the solar panel mounting assembly of FIG. 7.
[0097] In at least one example embodiment, as shown in FIG. 8, in the installed position, the second barbs 360 of the arms 354 directly engage the second carrier flange surface 216. The engagement creates an electrical pathway between the mounting clip 300 and the carrier bracket 112 for electrical grounding. The second barbs 360 may bite into the carrier flange 212 to facilitate retention of the mounting clip 300 to the mounting subassembly 200.
[0098] In the installed position, at least a portion of the flexible tab 328 is accessible from a second side 800 of the solar panel mounting assembly 700. For example, the proximal tab portion 330 and / or the central tab portion 332 may be accessible from the second side 800 of the solar panel mounting assembly 700. Accordingly, the mounting clip 300 is accessible and the solar panel mounting assembly 700 serviceable from both the first side 704 and the opposing second side 800 of the solar panel mounting assembly 700.
[0099] FIG. 9 is a partial sectional view of the solar panel assembly of FIG. 7.
[0100] In at least one example embodiment, as discussed above and shown in FIG. 9, when the mounting clip 300 is in the installed position, the flexible tab 328 is accessible from both the first side 704 and the second side 800 of the solar panel mounting assembly 700. The flexible tab 328 is configured to contact the carrier bracket 112. At least one of the rail 106 and the carrier bracket 112 (e.g., the carrier flange 212, as shown ) is configured to contact the closed receptacle end 346 of the receptacle 342 when a force is applied to the mounting clip 300 in the first direction 312. The carrier bracket 112 is configured to contact the stop surface 602 of the flexible tab 328 when a force is applied to the mounting clip 300 in the second direction 340. The first and secondAttorney Docket No. 0275-001811-WO-POAbarbs 320, 360 engage the first rail flange surface 204 and the second carrier flange surface 216, respectively.
[0101] In at least one example embodiment, a method of assembling a solar panel mounting assembly includes contacting the rail flange 202 with the carrier flange 212. In at least one example embodiment, the second rail flange surface 206 directly contacts the first carrier flange surface 214. The method further includes translating the mounting clip 300 in the first direction 312 toward the mounting subassembly 200 such that a portion of the rail flange 202 and a portion of the carrier flange 212 are received in the pair of receptacles 342 of the mounting clip 300.
[0102] In at least one example embodiment, during the translating, the ramp surface 600 of the flexible tab 328 contacts the carrier bracket 112. This contact causes the flexible tab 328 to pivot in the third direction 502 from the relaxed position to the flexed position. The ramp surface 600 slides along the carrier bracket 112 until the ramp surface 600 clears the carrier bracket 112. When the ramp surface 600 of the flexible tab 328 clears the carrier bracket 112, the flexible tab 328 automatically snaps in the fourth direction 508 to return to the relaxed position.
[0103] During the translating, the first barbs 320 engage and slide along the first rail flange surface 204. The sliding may cause the first barbs 320 to scratch the first rail flange surface (e.g., a coating on the first rail flange surface 204) to establish a direct electrical connection between the rail 106 and the mounting clip 300. The second barbs 360 engage and slide along the second carrier flange surface 216. The sliding may cause the second barbs 360 to scratch the second carrier flange surface (e.g., a coating on the second carrier flange surface 206) to establish a direct electrical connection between the carrier bracket 112 and the mounting clip 300.
[0104] In at least one example embodiment, a method of disassembling and / or servicing the solar panel mounting assembly 700 includes pivoting the flexible tab 328 from the relaxed position to the flexed position. For example, an operator may manually push the flexible tab 328 in the third direction 502 with a hand or tool. As described above, the operator may access the flexible tab 328 from either of the first and second sides 704, 800 of the solar panel mounting assembly 700. The method further includes, while the flexible tab 328 is in the flexed position, translating the mounting clip 300 away from the mounting subassembly 200 in the second direction 340.
[0105] FIG. 10 is a perspective view of another mounting clip according to at least one example embodiment. FIG. 11 is a top view of the mounting clip of FIG. 10. FIG. 12Attorney Docket No. 0275-001811-WO-POAis a back view of the mounting clip of FIG. 10. FIG. 13 is a side view of the mounting clip of FIG. 10.
[0106] In at least one example embodiment, as shown in FIGS. 10-13, a mounting clip 1000 defines an orthogonal coordinate system including a first or longitudinal axis 1002, a second or transverse axis 1004, and a third or vertical axis 1006. The mounting clip 1000 extends between a first or proximal end 1008 and a second or distal end 1010. The mounting clip 1000 is configured to be moved in a first direction 1012 with respect to the mounting subassembly 200 (shown in FIG. 2) during an assembly or installation process. The first direction 1012 is substantially parallel to the longitudinal axis 1002. The mounting clip 1000 is configured to be moved in a second direction 1013 opposite the first direction 1012 during removal of the mounting clip 1000 from the mounting subassembly 200.
[0107] In at least one example embodiment, the mounting clip 1000 includes a body 1014, a pair of wings 1016, a pair of shoulders 1018, first barbs 1020, a base wall 1022, a pair of side walls 1024, a flexible tab 1028, a pair of receptacles 1042, a pair of arms 1054, and second barbs 1060. Except for locations of the arms 1054, shape of the arms 1054, and shape of the receptacles 1042, the mounting clip 1000 is the same as the mounting clip 300 of FIGS. 3-9.
[0108] In at least one example embodiment, as best shown in FIGS. 10-11 and 13, the base wall 1022 includes an extension portion 1070 and a main portion 1072. The extension portion 1070 is in the first direction 1012 from a main portion 1072. Each of the arms 1054 extends from the main portion 1072 and includes a respective one of the second barbs 1060. Each of the arms 1054 is closer to the proximal end 1008 of the mounting clip 1000 than the distal end 1010 of the mounting clip 1000. In at least one example embodiment, the arms 1054 are directly adjacent to the proximal end 1008 of the mounting clip 1000. Although the mounting clip 1000 includes the pair of arms 1054, in other example embodiments, a mounting clip includes a single arm or more than two arms.
[0109] Each of the arms 1054 includes a proximal arm portion 1074 and a distal arm portion 1076. Each of the distal arm portions 1076 includes a respective one of the second barbs 1060. Each of the proximal arm portions 1074 is between a respective one of the distal arm portions 1076 and the extension portion 1070 of the base wall 1022. The proximal arm portions 1074 may extend away from the longitudinal axis 1002. In at leastAttorney Docket No. 0275-001811-WO-POAthe example embodiment shown, the distal arm portions 1076 also extend away from the longitudinal axis 1002.
[0110] In at least one example embodiment, as shown in FIG. 12, both of the arms 1054 may generally extend in a third or upward direction 1200 parallel to the vertical axis 1006. A fourth or downward direction 1202 is opposite the third direction 1200 and parallel to the vertical axis 1006. The pair of arms 1054 includes a first arm 1054-1 and a second arm 1054-2
[0111] In at least one example embodiment, a proximal portion 1074-1 of the first arm 1054-1 extends from the base wall 1022 at a first angle 1204. The first angle 1204 may be between the third direction 1200 and a fifth direction 1206 parallel to the transverse axis 1004. A first distal portion of the first arm 1076-1 extends from the first proximal portion 1074-1 and defines a second angle 1208 with the base wall 1022. The second angle 1208 may be between the third direction 1200 and the fifth direction 1206. The second angle 1208 may have a different magnitude than the first angle 1204. In at least one example embodiment, the second angle 1208 has a larger magnitude than the first angle 1204.
[0112] The second arm 1054-2 is in a sixth direction 1210 with respect to the first arm 1054-1. The sixth direction 1210 is parallel to the transverse axis 1004 and opposite the fifth direction 1206. Part of the extension portion 1070 of the base wall 1022 may be transversely between the first and second arms 1054-1 , 1054-2.
[0113] In at least one example embodiment, a proximal portion 1074-2 of the second arm 1054-2 extends from the base wall 1022 at a third angle 1212. The third angle 1212 may be between the third direction 1200 and the sixth direction 1210. A first distal portion of the second arm 1076-2 extends from the second proximal portion 1074-2 and defines a fourth angle 1214 with the base wall 1022. The fourth angle 1214 may be between the third direction 1200 and the sixth direction 1210. The fourth angle 1214 may have a different magnitude than the third angle 1212. In at least one example embodiment, the fourth angle 1214 has a larger magnitude than the third angle 1212.
[0114] In at least one example embodiments, the first and third angles 1204, 1212 are equal and opposite. Thus the first and third angles 1204, 1212 may have the same magnitude. The second and fourth angles 1208, 1214 may be equal and opposite. Thus, the second and fourth angles 1208, 1214 may have the same magnitude.Attorney Docket No. 0275-001811-WO-POA
[0115] In at least one example embodiment, as shown in FIG. 13, the receptacles 1042 are at least partially defined by receptacle surfaces 1300. The receptacle surfaces 1300 may be free of barbs.
[0116] FIG. 14 is a partial perspective view of a first side of another solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 10 according to at least one example embodiment. FIG. 15 is a partial perspective view of a second side of the solar panel mounting assembly of FIG. 14. FIG. 16 is a partial sectional view of the solar panel assembly of FIG. 14.
[0117] In at least one example embodiment, as shown in FIGS. 14-16, a solar panel mounting assembly 1400 includes the rail 106, the carrier bracket 112, and the mounting clip 1000. In the installed state, the rail and carrier flanges 202, 212 are at least partially within the receptacles 1042. The first barbs 1020 engage the first rail flange surface 204 (FIG. 14). The second barbs 1060 engage the second carrier flange surface 216 (FIG. 15).
[0118] FIG. 17 is a perspective view of yet another mounting clip according to at least one example embodiment. FIG. 18 is a top view of the mounting clip of FIG. 17. FIG. 19 is a back view of the mounting clip of FIG. 17. FIG. 20 is a side view of the mounting clip of FIG. 17.
[0119] In at least one example embodiment, as shown in FIGS. 17-20, a mounting clip 1700 defines an orthogonal coordinate system including a first or longitudinal axis 1702, a second or transverse axis 1704, and a third or vertical axis 1706. The mounting clip 1700 extends between a first or proximal end 1708 and a second or distal end 1710. The mounting clip 1700 is configured to be moved in a first direction 1712 with respect to the mounting subassembly 200 (shown in FIG. 2) during an assembly or installation process. The first direction 1712 is substantially parallel to the longitudinal axis 1702. The mounting clip 1700 is configured to be moved in a second direction 1713 opposite the first direction 1712 during removal of the mounting clip 1700 from the mounting subassembly 200.
[0120] In at least one example embodiment, the mounting clip 1700 includes a body 1714, a pair of wings 1716, a pair of shoulders 1718, first barbs 1720, a base wall 1722, a pair of side walls 1724, a flexible tab 1728, a pair of receptacles 1742, a pair of arms 1754, and second barbs 1760. Except for shape of the arms 1754, and shape of the barbs 1760, the mounting clip 1700 is the same as the mounting clip 1000 of FIGS.Attorney Docket No. 0275-001811-WO-POA
[0121] In at least one example embodiment, as best shown in FIGS. 17-18 and 20, the base wall 1722 includes an extension portion 1770 and a main portion 1772. The extension portion 1770 is in the first direction 1712 from a main portion 1772. Each of the arms 1754 extends from the main portion 1772 and includes a respective one of the second barbs 1760. Each of the arms 1754 is closer to the proximal end 1708 of the mounting clip 1700 than the distal end 1710 of the mounting clip 1700. In at least one example embodiment, the arms 1754 are directly adjacent to the proximal end 1708 of the mounting clip 1000. Although the mounting clip 1700 includes the pair of arms 1754, in other example embodiments, a mounting clip includes a single arm or more than two arms.
[0122] Each of the arms 1754 includes a proximal arm portion 1774 and a distal arm portion 1776. One of the barbs 1760 extends from each of the distal arm portions 1776. Each of the proximal arm portions 1774 is between a respective one of the distal arm portions 1776 and the extension portion 1770 of the base wall 1722. Each of the distal arm portions 1776 is between a respective one of the second barbs 1760 and a respective one of the proximal arm portions 1774. The proximal arm portions 1774 may extend away from the longitudinal axis 1702. In at least the example embodiment shown, the distal arm portions 1776 extend toward from the longitudinal axis 1702.
[0123] In at least one example embodiment, as shown in FIG. 19, both of the arms 1754 may generally extend in a third or upward direction 1900 parallel to the vertical axis 1706. A fourth or downward direction 1902 is opposite the third direction 1900 and parallel to the vertical axis 1706. The pair of arms 1754 includes a first arm 1754-1 and a second arm 1754-2
[0124] In at least one example embodiment, a proximal portion 1774-1 of the first arm 1754-1 extends from the base wall 1722 at a first angle 1904. The first angle 1904 may be between the third direction 1900 and a fifth direction 1906 parallel to the transverse axis 1704. A first distal portion 1776-1 of the first arm 1776-1 extends from the first proximal portion 1774-1 and defines a second angle 1908 with the base wall 1722. The second angle 1908 may be between the third direction 1900 and a sixth direction 1910 parallel to the transverse axis 1704 and opposite the fifth direction 1906. In at least one example embodiment, the second angle 1908 has a different magnitude than the first angle 1904. In at least one other example embodiment, the first and second angles 1904, 1908 have the same magnitude. A second one of the second barbs 1760-Attorney Docket No. 0275-001811-WO-POA1 extends from the first distal arm portion 1776-1 in the third direction 1900 and the second direction 1713.
[0125] The second arm 1754-2 is in the sixth direction 1910 with respect to the first arm 1754-1. Part of the extension portion 1770 of the base wall 1722 may be transversely between the first and second arms 1754-1 , 1754-2.
[0126] In at least one example embodiment, a proximal portion 1774-2 of the second arm 1754-2 extends from the base wall 1722 at a third angle 1912. The third angle 1912 may be between the third direction 1900 and the sixth direction 1910. A first distal portion of the second arm 1776-2 extends from the second proximal portion 1774-2 and defines a fourth angle 1914 with the base wall 1722. The fourth angle 1914 may be between the third direction 1900 and the fifth direction 1906. In at least one example embodiment, the fourth angle 1914 has a different magnitude than the third angle 1912. In at least one other example embodiment, the third and fourth angles 1912, 1914 have the same magnitude.
[0127] In at least one example embodiments, the first and third angles 1904, 1912 are equal and opposite. Thus the first and third angles 1904, 1912 may have the same magnitude. The second and fourth angles 1908, 1914 may be equal and opposite. Thus, the second and fourth angles 1908, 1914 may have the same magnitude.
[0128] In at least one example embodiment, as shown in FIG. 20, the receptacles 1742 are at least partially defined by receptacle surfaces 2000. The receptacle surfaces 2000 may be free of barbs.
[0129] FIG. 21 is a back partial perspective view of yet another solar panel mounting assembly including the mounting subassembly of FIG. 2 and the mounting clip of FIG. 17 according to at least one example embodiment. FIG. 22 is a back partial perspective view of the solar panel mounting assembly of FIG. 21. FIG. 22 is a partial sectional view of the solar panel assembly of FIG. 21.
[0130] In at least one example embodiment, as shown in FIGS. 21-23, a solar panel mounting assembly 2300 includes the rail 106, the carrier bracket 112, and the mounting clip 1700. in the installed state, the rail and carrier flanges 202, 212 are at least partially within the receptacles 1742. The first barbs 1720 engage the first rail flange surface 204 (FIG. 21 ). The second barbs 1760 engages the second carrier flange surface 216 (FIG. 23).
[0131] Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specificAttorney Docket No. 0275-001811-WO-POAdetails are set forth such as examples of specific compositions, components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0132] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, elements, compositions, steps, integers, operations, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof. Although the open-ended term “comprising,” is to be understood as a non-restrictive term used to describe and claim various embodiments set forth herein, in certain aspects, the term may alternatively be understood to instead be a more limiting and restrictive term, such as “consisting of” or “consisting essentially of.” Thus, for any given embodiment reciting compositions, materials, components, elements, features, integers, operations, and / or process steps, the present disclosure also specifically includes embodiments consisting of, or consisting essentially of, such recited compositions, materials, components, elements, features, integers, operations, and / or process steps. In the case of “consisting of,” the alternative embodiment excludes any additional compositions, materials, components, elements, features, integers, operations, and / or process steps, while in the case of “consisting essentially of,” any additional compositions, materials, components, elements, features, integers, operations, and / or process steps that materially affect the basic and novel characteristics are excluded from such an embodiment, but any compositions, materials, components, elements, features, integers, operations, and / or process steps that do not materially affect the basic and novel characteristics can be included in the embodiment.
[0133] Any method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to beAttorney Docket No. 0275-001811-WO-POAunderstood that additional or alternative steps may be employed, unless otherwise indicated.
[0134] When a component, element, or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected, or coupled to the other component, element, or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and / or” includes any and all combinations of one or more of the associated listed items.
[0135] Although the terms first, second, third, etc. may be used herein to describe various steps, elements, components, regions, layers and / or sections, these steps, elements, components, regions, layers and / or sections should not be limited by these terms, unless otherwise indicated. These terms may be only used to distinguish one step, element, component, region, layer or section from another step, element, component, region, layer, or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first step, element, component, region, layer, or section discussed below could be termed a second step, element, component, region, layer or section without departing from the teachings of the example embodiments.
[0136] Spatially or temporally relative terms, such as “before,” “after,” “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially or temporally relative terms may be intended to encompass different orientations of the device or system in use or operation in addition to the orientation depicted in the figures.
[0137] Throughout this disclosure, the numerical values represent approximate measures or limits to ranges to encompass minor deviations from the given values and embodiments having about the value mentioned as well as those having exactly the value mentioned. Other than in the working examples provided at the end of the detailed description, all numerical values of parameters (e.g., of quantities or conditions) in this specification, including the appended claims, are to be understood as being modified inAttorney Docket No. 0275-001811-WO-POAall instances by the term “about” whether or not “about” actually appears before the numerical value. “About” indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. For example, “about” may comprise a variation of less than or equal to 5%, optionally less than or equal to 4%, optionally less than or equal to 3%, optionally less than or equal to 2%, optionally less than or equal to 1%, optionally less than or equal to 0.5%, and in certain aspects, optionally less than or equal to 0.1%. In addition, disclosure of ranges includes disclosure of all values and further divided ranges within the entire range, including endpoints and sub-ranges given for the ranges.
[0138] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Claims
Attorney Docket No. 0275-001811-WO-POACLAIMSWhat is claimed is:
1. A mounting clip for a solar panel assembly, the mounting clip comprising:a base wall defining an opening;a flexible tab extending from the base wall into the opening;a pair of side walls, each side wall of the pair of side walls extending from the base wall, each side wall of the pair of side walls defining a receptacle having an open end and a closed end;a pair of wings extending from the pair of side walls, respectively, each of the pair of wings including a first barb configured to engage a first mounting component of the solar panel assembly; andan arm including a second barb configured to engage a second mounting component of the solar panel assembly, wherein the receptacles in the pair of side walls are configured to receive the first mounting component and the second mounting component and thereby couple the first mounting component and the second mounting component to one another.
2. The mounting clip of claim 1 , whereinan angle is defined between the base wall and each of the pair of side walls, and the angle is oblique.
3. The mounting clip of any one of claims 1 to 2, further comprising a pair of arms including a respective pair of second barbs, the pair of arms including the arm, and the pair of second barbs including the second barb.
4. The mounting clip of claim 3, whereinthe mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip, andeach arm of the pair of arms is closer to the proximal end of the mounting clip than the distal end of the mounting clip.
5. The mounting clip of claim 4, wherein each arm of the pair of arms is directly adjacent to the proximal end.Attorney Docket No. 0275-001811-WO-POA6. The mounting clip of any one of claims 3 to 5, wherein each arm of the pair of arms extends from a respective one of the pair of side walls.
7. The mounting clip of claim 6, wherein a portion of each arm of the pair of arms is substantially parallel to the base wall.
8. The mounting clip of claim 3, wherein the mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip, and each arm of the pair of arms extends from the base wall.
9. The mounting clip of claim 8, wherein each arm of the pair of arms includes a proximal arm portion and a distal arm portion, the proximal arm portion between the distal arm portion and the base wall.
10. The mounting clip of claim 9, whereinthe proximal arm portion of each arm of the pair of arms is angled away from the longitudinal axis, andthe distal arm portion of each arm of the pair of arms is angled away from the longitudinal axis.
11. The mounting clip of claim 9, whereinthe proximal arm portion of each of the pair of arms is angled away from the longitudinal axis, andthe distal arm portion of each of the pair of arms is angled toward the longitudinal axis.
12. The mounting clip of any one of claims 3 to 11 , wherein each arm of the pair of arms includes a single barb including the second barb.
13. The mounting clip of any one of claims 1 to 12, wherein a surface defining the receptacle of each side wall of the pair of side walls is free of barbs.
14. The mounting clip of any one of claims 1 to 13, further comprising:Attorney Docket No. 0275-001811-WO-POAa pair of shoulders between each side wall of the pair of side walls and each wing of the pair of wings, respectively,wherein each shoulder of the pair of shoulders defines a substantially U-shaped cross section.
15. The mounting clip of claim 1 , wherein the mounting clip has a proximal end and a distal end opposite of the proximal end along a longitudinal axis of the mounting clip, and the first barb of each wing of the pair of wings is closer to the proximal end of the mounting clip than the distal end of the mounting clip.
16. The mounting clip of any one of claims 1 to 15, wherein each wing of the wings includes a plurality of first barbs including the first barb.
17. The mounting clip of any one of claims 1 to 16, wherein the flexible tab is configured to engage the second mounting component.
18. The mounting clip of claim 17, wherein engagement of the flexible tab with the second mounting component is configured to reduce or prevent movement of the mounting clip with respect to the second mounting component.
19. The mounting clip of any one of claims 1 to 18, wherein the closed end of the receptacle is configured to engage at least one of the first mounting component and the second mounting component to reduce or prevent movement of the mounting clip with respect to the at least one of the first mounting component and the second mounting component.
20. The mounting clip of any one of claims 1 to 19, wherein the base wall is substantially planar.
21. The mounting clip of any one of claims 1 to 20, wherein the mounting clip has a single-piece, unitary structure.
22. The mounting clip of any one of claims 1 to 21 , wherein the mounting clip comprises spring steel.Attorney Docket No. 0275-001811-WO-POA23. A mounting assembly for a solar panel comprising:a first mounting component including a first flange, the first mounting component configured to be coupled to a solar panel;a second mounting component including a second flange, the second mounting component configured to be coupled to a field support; anda mounting clip including,a base wall defining an opening,a flexible tab extending from the base wall into the opening and engaging the second mounting component to secure the mounting clip in position relative to the first mounting component and the second mounting component, a first portion of the flexible tab accessible from a first side of the mounting assembly and a second portion of the flexible tab being accessible from a second side of the mounting assembly opposite the first side of the mounting assembly,a pair of side walls, extending from the base wall, each side wall of the pair of side walls defining a receptacle having an open end and a closed end, the receptacle receiving a portion of the first flange and a portion of the second flange such that the portions of the first and second flanges are held together,a pair of wings extending from the pair of side walls, respectively, each wing of the pair of wings contacting the first mounting component, each wing of the pair of wings including a first barb engaging the first mounting component and establishing a grounding path between the first mounting component and the mounting clip, anda pair of arms, each arm of the pair of arms including a second barb engaging a second mounting component and establishing a grounding path between the second mounting component and the mounting clip.
24. A method of assembling a mounting assembly for a solar panel, the method comprising:contacting a first flange of a first mounting component of a solar panel with a second flange of a second mounting component of a field support; andtranslating a mounting clip in a first direction toward the first flange and the second flange such that a portion of the first flange and a portion of the second flange are received in a pair of receptacles of the mounting clip, the mounting clip including a base wall defining an opening, a flexible tab extending from the base wall into the opening, aAttorney Docket No. 0275-001811-WO-POApair of side walls, extending from the base wall, each side wall of the pair of side walls defining a respective one of the pair or receptacles, a pair of wings extending from the pair of side walls, respectively, each wing of the pair of wings including a first barb, and a pair of arms, each arm of the pair of arms including a second barb, wherein the translating causes:the flexible tab to contact the second mounting component and pivot from a relaxed position to a flexed position, and automatically return to the relaxed position when the mounting clip is in an installed position,the first barb to slide along the first flange to establish an electrical grounding connection between the mounting clip and the first mounting component, and the second barb to slide along the second flange to establish an electrical grounding connection between the mounting clip and the second mounting component.