Height adjustment assembly and tooling

Abstract

Disclosed in the present utility model are a height adjustment assembly and tooling. The height adjustment assembly comprises: a height adjustment portion, comprising a base and a plurality of adjusting members, wherein the plurality of adjusting members are detachably connected to the base, and in the height direction, the plurality of adjusting members are stacked and used for supporting a portion of an end positioning tooling beam. The present utility model can simplify the operation process of tooling, thereby improving the manufacturing efficiency of prefabricated building walls.

Description

A height adjustment component and tooling

[0001] This application claims priority to Chinese Patent Application No. 202520205999.7, filed on February 10, 2025, entitled “A Height Adjustment Component and Tooling”, the entire contents of which are incorporated herein by reference. Technical Field

[0002] This utility model relates to the field of tooling technology, and in particular to a height adjustment component and tooling. Background Technology

[0003] [Revised according to Detailed Rules 26, 27.08.2025] Currently, my country generally adopts cast-in-place construction technology in building construction, which requires manual formwork erection and dismantling. After the main structure is cast in place, manual plastering and other operations are also required. Every year, my country consumes a large amount of timber resources and labor costs in building construction. With fewer and fewer construction workers and higher and higher labor costs, the traditional cast-in-place technology is difficult to sustain the sustainable development of the construction industry.

[0004] In the existing technology, the tooling for processing building walls has poor adaptability to the size of building walls. When producing building walls of different sizes, multiple toolings of different specifications are often required, resulting in high production costs. In addition, the auxiliary adjustment time of the tooling is long, the production efficiency is low, and it is inconvenient to pour the wall on site.

[0005] Utility Model Content

[0006] The purpose of this invention is to solve the problem of inconvenience in on-site pouring of walls. This invention provides a height adjustment component and tooling, which simplifies the operation process of the tooling, improves the production efficiency of prefabricated building walls, enhances the dimensional adaptability of the tooling, effectively reduces costs, and facilitates the promotion of prefabricated building technology.

[0007] To solve the above-mentioned technical problems, the present invention discloses a height adjustment assembly, including: a height adjustment part, including a base and a plurality of adjustment components, wherein the plurality of adjustment components are detachably connected to the base, and the plurality of adjustment components are stacked along the height direction and are used to support a part of the end positioning fixture beam.

[0008] Using the above technical solution, the embodiments of this application employ multiple detachable adjusting members to support a portion of the end positioning fixture beam (e.g., the second connecting portion of the second end positioning fixture beam). In other words, the height of the end positioning fixture beam is determined by the height of the multiple adjusting members. Specifically, the higher the height of the multiple adjusting members located below a portion of the end positioning fixture beam, the higher the height of the end positioning fixture beam; conversely, the lower the height of the multiple adjusting members located below a portion of the end positioning fixture beam, the lower the height of the end positioning fixture beam.

[0009] Furthermore, since the multiple adjustment components in this application embodiment are detachably connected to the base, the height adjustment component in this application embodiment can reduce the number of adjustment components by disassembling the adjustment components, that is, reduce the height of multiple adjustment components, thereby lowering the height of the second end positioning fixture beam; or, it can increase the number of adjustment components by adding adjustment components, that is, increase the height of multiple adjustment components, thereby raising the height of the second end positioning fixture beam.

[0010] Therefore, the height adjustment component in this application allows users to easily adjust the height of the end positioning fixture beam of the fixture by operating multiple adjustment components, so as to adapt to the size (e.g., thickness) of the wall panel (e.g., the first wall panel or the second wall panel) of the building wall to be processed by the fixture, thereby improving the size adaptability of the fixture and effectively reducing costs.

[0011] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed. The height adjustment part further includes a fastener extending along the height direction and detachably connected to the base. Each adjustment member includes an adjustment connection part corresponding to the fastener. The adjustment connection part passes through the corresponding adjustment member along the height direction. The adjustment connection parts of the plurality of adjustment members are arranged opposite to each other along the height direction. The fastener passes through the adjustment connection parts of the plurality of adjustment members so that the plurality of adjustment members are detachably connected to the base through the fastener.

[0012] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed, wherein the adjustment connection part is a fastening through hole, each of the fastening through holes includes an opening, the opening extending from the edge of the adjustment member inward; each of the fastening through holes of the plurality of adjustment members is correspondingly connected along the height direction to form a fastening channel, and the fastener passes through the fastening channel along the height direction to fix the plurality of adjustment members and detachably connect to the base.

[0013] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed, wherein the fastener is a fastening bolt, the adjusting component is an adjusting shim, the fastening through hole is a U-shaped groove, the base has a threaded hole corresponding to the fastening bolt, and the fastening bolt passes through the fastening channel formed by the U-shaped grooves of the multiple adjusting shims along the height direction and is threadedly connected to the threaded hole of the base.

[0014] By adopting the above technical solution, since the fastening bolt is threaded to the base along the height direction, and the opening of the U-shaped groove allows the fastening bolt to enter or exit the interior of the U-shaped groove along a third direction, the present application embodiment can insert the adjusting shim into the base along a third direction through the opening of the U-shaped groove, or remove the adjusting shim along a third direction through the U-shaped groove, without having to remove the fastening bolt from the base. This simplifies the operation process of adjusting the height of the end positioning fixture beam of the tooling and improves the production efficiency of prefabricated building walls.

[0015] According to another specific embodiment of the present invention, a height adjustment component is disclosed, further comprising: a guide portion extending along a second direction, the base being connected to the guide portion and capable of moving relative to the guide portion along the second direction to drive an end positioning fixture beam to move along the second direction, the second direction intersecting the height direction, the guide portion having a guide fixing portion for connecting to the bottom wall of a longitudinal beam to restrict the movement of the guide portion relative to the bottom wall of the longitudinal beam.

[0016] By adopting the above technical solution, the embodiments of this application can facilitate users to drive the end positioning fixture beam to move along the second direction by operating the height adjustment component, so as to adjust the relative position of the end positioning fixture beam in the second direction to adapt to the size (e.g., length and width) of the building wall to be processed by the fixture, simplify the operation process of the fixture, and improve the production efficiency of prefabricated building walls.

[0017] According to another specific embodiment of the present invention, a height adjustment component is also disclosed. The guide part is a slide rail, the base is a slider, the slider is slidably connected to the slide rail, and the guide fixing part is a fixing threaded hole for threaded connection with the bottom wall of the longitudinal beam by bolts. The slider includes a groove extending along the second direction. Along the third direction, each side inner wall of the groove has a protrusion, and each side wall of the slide rail has a concave portion corresponding to the protrusion. The protrusion and the concave portion are in concave-convex fit so that the groove is sleeved on the slide rail and slidably connected to the slide rail. The height direction intersects the third direction, and the second direction intersects the third direction.

[0018] This utility model discloses a tooling, comprising: a frame having a frame cavity extending vertically along a first direction; the frame including: a first crossbeam and a second crossbeam spaced apart along a second direction, the first crossbeam and the second crossbeam extending respectively along a third direction; a first longitudinal beam and a second longitudinal beam spaced apart along the third direction, the first longitudinal beam and the second longitudinal beam extending respectively along the second direction, the end of the first longitudinal beam having a first moving groove, the end of the second longitudinal beam having a second moving groove, the first moving groove and the second moving groove being opposite to each other along the third direction; the first crossbeam, the first longitudinal beam, the second crossbeam and the second longitudinal beam... The second longitudinal beams are connected in sequence to form the frame cavity; the first and second moving slots are respectively provided with height adjustment components as described in any of the above embodiments, and the bottom walls of the first and second moving slots are respectively connected to the bases of the corresponding height adjustment components; the end positioning fixture beam is installed in the frame cavity and extends along the third direction, and both ends of the end positioning fixture beam in the third direction are provided with connecting parts, and the connecting parts at both ends extend into the first and second moving slots respectively, are connected to the corresponding height adjustment parts, and are located on the upper side of the plurality of adjustment components and are supported by the plurality of adjustment components.

[0019] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling in which each of the connecting parts has a connecting through hole corresponding to the fastener of the height adjustment part, and the fastener passes through the connecting through hole and the adjusting connecting part of the plurality of adjusting parts along the first direction and is detachably connected to the base of the height adjustment part.

[0020] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling in which the bottom wall of the first moving groove and the bottom wall of the second moving groove are respectively connected to the guide part of the corresponding height adjustment component, and are connected to the base through the guide part. After the connecting part of the end positioning tooling beam can follow the base to move to a set position relative to the guide part in the second direction, each connecting part is fixed relative to the frame through the positioning component.

[0021] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling, wherein the positioning component includes a positioning pin and positioning holes provided on each of the connecting parts, the first longitudinal beam and the second longitudinal beam. After the positioning holes on the connecting parts and the first longitudinal beam at one end of the end positioning tooling beam are aligned along the first direction, the positioning pin is inserted into the positioning hole. After the positioning holes on the connecting parts and the second longitudinal beam at the other end of the end positioning tooling beam are aligned along the first direction, the positioning pin is inserted into the positioning hole.

[0022] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling, wherein the end positioning tooling beam includes a first end positioning tooling beam and a second end positioning tooling beam spaced apart along the second direction, and both ends of the first end positioning tooling beam and the second end positioning tooling beam in the third direction are provided with the connecting portion.

[0023] According to another specific embodiment of the present invention, a tooling is disclosed, the tooling further comprising: a tie member fixing assembly, at least a portion of which is located within the frame cavity and connected to the frame, and a plurality of first tie members are fixed on the tie member fixing assembly; wall structure reinforcing bars, located within the frame cavity; a mold platform, supported on the upper side of the frame in a first direction, having a mold platform cavity, one end of each of the first tie members extending into the mold platform cavity from the bottom wall of the mold platform cavity, and building material for forming a second wall panel being cast in the mold platform cavity; the lower side of the frame in the first direction is used to place on the pre-cast first wall panel, so that the other end of the first tie member is inserted into the uncured building material forming the first wall panel. Attached Figure Description

[0024] Figure 1 shows a perspective view of the building wall according to an embodiment of the present utility model;

[0025] Figure 2 shows a perspective view of the tie member in the building wall according to an embodiment of the present invention;

[0026] Figure 3 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0027] Figure 4 shows a top view of the tooling for the building wall according to an embodiment of the present invention;

[0028] Figure 5 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0029] Figure 6 shows a second production schematic diagram of the building wall of this utility model embodiment;

[0030] Figure 7 shows a side view of a building wall according to an embodiment of the present invention;

[0031] Figure 8 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0032] Figure 9 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0033] Figure 10 shows a second side view of the building wall according to an embodiment of the present invention;

[0034] Figure 11 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0035] Figure 12 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0036] Figure 13 shows a side view of the building wall according to an embodiment of the present invention;

[0037] Figure 14 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0038] Figure 15 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0039] Figure 16 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0040] Figure 17 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0041] Figure 18 is an enlarged view of part A in Figure 17;

[0042] Figure 19 shows a perspective view of the tooling used for producing building walls according to an embodiment of this utility model;

[0043] Figure 20 shows a perspective view of the tie-fit fastening assembly in the tooling for producing building walls according to an embodiment of the present invention;

[0044] Figure 21 is an enlarged view of part D in Figure 20;

[0045] Figure 22 shows a perspective view of the tie-fit fixing assembly in the tooling for producing building walls according to an embodiment of the present invention;

[0046] Figure 23 is an enlarged view of part A in Figure 22;

[0047] Figure 24 shows a side view of the tie-fit assembly in the tooling for producing building walls according to an embodiment of the present invention;

[0048] Figure 25 shows a second side view of the tie-fit assembly in the tooling for producing building walls according to an embodiment of the present invention;

[0049] Figure 26 shows a side view of the tie-fit assembly in the tooling for producing building walls according to an embodiment of the present invention.

[0050] Figure 27 shows a perspective view of the wall structure reinforcement in the tooling used to produce building walls according to an embodiment of the present invention;

[0051] Figure 28A shows a perspective view of the mid-end positioning fixture beam of the tooling used for producing building walls according to an embodiment of the present invention;

[0052] Figure 28B shows a perspective view of the mid-end positioning fixture beam and height adjustment assembly of the tooling used to generate building walls according to an embodiment of the present invention;

[0053] Figure 28C is an enlarged view of part E in Figure 28B;

[0054] Figure 29A shows a perspective view of the height adjustment component in the tooling for producing building walls according to an embodiment of the present invention;

[0055] Figure 29B shows a perspective view of the height adjustment component in the tooling for producing building walls according to an embodiment of the present invention;

[0056] Figure 30 shows a perspective view of the pallet support plate in the tooling for producing building walls according to an embodiment of the present invention;

[0057] Figure 31 shows a perspective view of the mold table in the tooling for producing building walls according to an embodiment of the present invention;

[0058] Figure 32 shows a perspective view of the side mold connecting piece of the tooling table in the tooling for producing building walls according to an embodiment of the present invention;

[0059] Figure 33 shows a perspective view of the pallet in the tooling used for producing building walls according to an embodiment of the present invention;

[0060] Figure 34 is an enlarged view of part B in Figure 33;

[0061] Figure 35 shows a cross-sectional view of the tooling for the building wall according to an embodiment of the present invention;

[0062] Figure 36 is an enlarged view of part C in Figure 35;

[0063] Figure 37 is a schematic diagram of a production line for producing building walls according to an embodiment of this utility model;

[0064] Figure 38 is a schematic diagram of the production line for producing building walls according to an embodiment of this utility model;

[0065] Figure 39 shows a schematic diagram of the production of building walls according to an embodiment of this utility model;

[0066] Figure 40 shows a schematic diagram of the production of building walls according to an embodiment of this utility model.

[0067] Figure 41 shows a perspective view of the side mold connector of the tooling table in the tooling for producing building walls according to an embodiment of the present invention. Detailed Implementation

[0068] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Although the description of this utility model will be presented in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to this embodiment. On the contrary, the purpose of describing the utility model in conjunction with the embodiments is to cover other options or modifications that may be derived based on the claims of this utility model. To provide a deep understanding of this utility model, many specific details will be included in the following description. This utility model may also be implemented without using these details. Furthermore, to avoid confusion or obscuring the focus of this utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0069] It should be noted that in this specification, similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0070] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0071] The terms “first”, “second”, etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0072] In the description of this embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment based on the specific circumstances.

[0073] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0074] Referring to Figures 1 and 2, this application embodiment provides a building wall 1, including: a first wall panel 10 and a second wall panel 20 arranged opposite each other along a first direction (shown as the Z direction in Figure 1). Essentially, the building wall 1 shown in Figure 1 is a "straight" wall. Optionally, the first wall panel 10 and the second wall panel 20 do not have a steel reinforcement structure and are formed of concrete or other cement-based materials. The second wall panel 20 is connected to the first wall panel 10 by a plurality of first tie members 40, and together with the first wall panel 10, forms a cavity, within which wall structural steel reinforcement 300 is provided. Exemplarily, the wall structural steel reinforcement 300 includes concealed column steel reinforcement and wall body steel reinforcement, with concealed column steel reinforcement on both sides of the wall body steel reinforcement, forming the structural functional area of ​​the building wall 1.

[0075] The building wall component 1 is a prefabricated component with a hollow structure. The cavity integrates the hidden column reinforcement and wall reinforcement of the building wall 1, eliminating the need for manual on-site reinforcement tying, thus saving a significant amount of labor and material costs. The aforementioned building wall 1 is manufactured in a factory using the tooling 100 described later, which integrates the structural reinforcement of the building wall 1, eliminating the need for manual formwork erection and dismantling on the construction site, and even eliminating the need for manual plastering work later on.

[0076] The first wall panel 10 and the second wall panel 20 serve as the non-removable formwork for the building wall 1. After the building wall 1 is hoisted into place, concrete is poured into the cavity to fill it. The first wall panel 10 and the second wall panel 20 act as the formwork for concrete pouring. Before pouring concrete, the openings at both ends of the building wall 1 can be sealed with formwork, allowing the wall body and the concealed column to be cast in one go, eliminating the overlap between cast-in-place and precast construction processes. The concrete poured on both sides, together with the structural steel reinforcement integrated into the cavity, forms a shear wall that bears the structural load. After the concrete reaches its strength, the first wall panel 10 and the second wall panel 20 serve as the plaster or decorative layer of the shear wall and do not need to be removed. Compared to traditional cast-in-place walls, this cavity building wall 1 is lighter, has lower production costs, and is more efficient. It effectively reduces costs and facilitates the promotion of prefabricated building technology.

[0077] Referring to Figures 2 and 3, the first tie member 40 includes a first body portion 43 extending along a first direction (shown in the Z direction in Figure 2). Optionally, the first body portion 43 is elongated, and its length direction (shown in the Z direction in Figure 2) is greater than its width direction (shown in the M direction in Figure 2). Along a third direction perpendicular to the first direction Z (shown in the X direction in Figure 3), the first body portion 43 has a front side 46 and a back side. For example, one end 44 of the first body portion 43 is machined into a concave-convex shape, and the other end 45 of the first body portion 43 is also machined into a concave-convex shape. This configuration allows the two ends of the first tie member 40 to better engage with the first wall panel 10 and the second wall panel 20, respectively, thereby increasing the gripping force of the first tie member 40 in the first wall panel 10 and the second wall panel 20, and thus enhancing the ability of the first wall panel 10 and the second wall panel 20 to jointly resist lateral pressure during concrete pouring. A concave surface 48 is formed on the front surface 46 of the first body part 43, and the concave surface 48 protrudes from the back surface of the first body part 43.

[0078] Each first tie member 40 is perpendicularly connected to the first wall panel 10 and the second wall panel 20, respectively. The first body portions 43 of adjacent first tie members 40 are parallel and face to face. Optionally, referring to Figure 2, the bottom of the concave surface 48 is provided with at least two through holes 49. The at least two through holes 49 serve a positioning function. When the first tie member 40 is installed into the first wall panel 10 and the second wall panel 20, the corresponding tooling 100 (described in detail below) ensures that the first tie member 40 is kept perpendicular to the first wall panel 10 and the second wall panel 20 at both ends, and ensures that the insertion depth of the first tie member 40 into the first wall panel 10 and the second wall panel 20 is accurate.

[0079] The tooling 100 for processing the above-mentioned building wall 1 is described in detail below with reference to the attached drawings.

[0080] Referring to Figures 3 to 5, the tooling 100 of this embodiment includes: a frame 200 having a frame cavity 200a extending vertically along a first direction (shown as Z in Figures 3 and 5); a tie-fit fixing assembly 7, at least a portion of which is located within the frame cavity 200a and connected to the frame 200, and a plurality of the aforementioned first tie-fit members 40 are fixed to the tie-fit fixing assembly 7; and wall structure steel reinforcement 300 located within the frame cavity 200a. A mold platform is supported on the upper side of the frame 200 in the first direction Z and has a mold platform cavity, the ends of the first tie-fit members 40 extending into the mold platform cavity from the bottom wall of the mold platform cavity, and building materials forming a wall panel are cast within the mold platform cavity.

[0081] It is understood that the building wall 1 in this embodiment of the application has a first wall panel 10 and a second wall panel 20, and the tooling 100 also includes two molds for casting building materials (e.g., the first wall panel 10 and the second wall panel 20) into the corresponding mold cavities. For ease of explanation, the following description is based on the example of the tooling 100 including a first mold and a second mold 400.

[0082] Specifically, as shown in Figures 3 to 5, the second mold platform 400 is supported on the upper side of the frame 200 in the first direction Z and has a second mold platform cavity 400a. One end 44 of the first tie member 40 extends into the second mold platform cavity 400a from the bottom wall of the second mold platform cavity 400a. Building materials (e.g., concrete or other cement-based materials) are poured into the second mold platform cavity 400a to form the second wall panel 20. The lower side of the frame 200 in the first direction Z is used to place the pre-cast first wall panel 10 so that the other end 45 of the first tie member 40 is inserted into the uncured building materials (e.g., concrete or other cement-based materials) forming the first wall panel 10.

[0083] In essence, when the tooling 100 is used to process the building wall 1 in this embodiment, the first wall panel 10 is first made using the first mold platform. Specifically, building materials are poured into the cavity of the first mold platform before solidification. Then, the tooling 100 and the first mold platform are stacked together, and the other end of the first tie member 40 in the tooling 100 is inserted into the unsolidified building material forming the first wall panel 10. Next, as shown in FIG. 6, building materials forming the second wall panel 20 are poured into the cavity 400a of the second mold platform. Since one end 44 of the first tie member 40 is located in the cavity 400a of the second mold platform, after the building materials are poured into the cavity 400a of the second mold platform, one end 44 of the first tie member 40 is also located in the building materials of the cavity 400a of the second mold platform. Subsequently, both ends of the first tie member 40 are connected to the building materials forming the first wall panel 10 and the second wall panel 20, respectively. Referring to Figure 7, after the building materials forming the first wall panel 10 and the second wall panel 20 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component, namely the building wall 1 shown in Figure 1.

[0084] The aforementioned building wall 1 is manufactured in the factory using tooling 100, and the structural steel reinforcement of the building wall 1 is integrated into it. This eliminates the need for manual formwork erection and dismantling on the construction site, and even the need for manual plastering in the later stages. The prefabricated building wall 1 has high production efficiency, can effectively reduce costs, and is more conducive to the promotion of prefabricated building technology.

[0085] For example, the first mold stage and the second mold stage 400 described above have the same structure.

[0086] The specific shape of the frame 200 of the tooling 100 in this application embodiment is not limited, and the shape of the structural components that can support the tooling 100 is within the protection scope of this application.

[0087] In some possible implementations, referring to Figures 3 and 4, the frame 200 includes: a first crossbeam 201 and a second crossbeam 203 spaced apart along a second direction (shown as the Y direction in Figures 3 and 4), the first crossbeam 201 and the second crossbeam 203 extending along a third direction (shown as the X direction in Figures 3 and 4). Exemplarily, the first direction Z, the second direction Y, and the third direction X are perpendicular to each other. The frame 200 also includes: a first longitudinal beam 202 and a second longitudinal beam 204 spaced apart along the third direction X, the first longitudinal beam 202 and the second longitudinal beam 204 extending along the second direction Y; wherein the first crossbeam 201, the first longitudinal beam 202, the second crossbeam 203, and the second longitudinal beam 204 are sequentially connected to form a frame cavity 200a. Exemplarily, the frame 200 is generally square. Furthermore, the material of the frame 200 is not limited, for example, it can be steel.

[0088] The fixture 100 in the above embodiments can produce "straight" walls. In some possible embodiments, the fixture 100 can also produce "L-shaped" walls. Specifically, referring to FIG8, the fixture 100 differs from that shown in FIG5 in that the tie-fitting assembly 7 on the fixture 100 also fixes a plurality of second tie-fitting members 41. One end 412 of the second tie-fitting member 41 is inserted into the uncured building material forming the first wall panel 10, and the other end 411 of the second tie-fitting member 41 is used to insert the pre-cast uncured building material forming the first wall panel 10 of another building wall 1. The two first wall panels 10 are perpendicular to each other. The other building wall 1 also includes a second wall panel 20 and a first wall panel 10 connected by a plurality of first tie-fitting members 40. The second wall panel 20 and the first wall panel 10 of the other building wall 1 form a cavity. Exemplarily, the structure of the first tie-fitting member 40 and the structure of the second tie-fitting member 41 are the same.

[0089] That is, a building wall 1 is first produced using the tooling 100 shown in Figure 8. As shown in Figures 9 and 10, a first wall panel 10 of the building wall 1 is also first made using a first mold. Specifically, building materials are poured into the cavity of the first mold, and the building materials in the cavity of the first mold are not yet solidified. Then, the tooling 100 shown in Figure 8 and the first mold are stacked together, and the other end 45 of the first tie member 40 and one end 412 of the second tie member 41 in the tooling 100 are inserted into the unsolidified building materials forming the first wall panel 10. Next, as shown in Figure 9, building materials forming the second wall panel 20 are poured into the cavity 400a of the second mold. Referring to Figure 10, after the building materials forming the first wall panel 10 and the second wall panel 20 of one of the building walls 1 have solidified, the tooling 100 is removed, and the finished component is formed, namely the building wall 1 with the first tie member 40 and the second tie member 41 shown in Figure 10.

[0090] Then, referring to Figure 11, the building wall 1 shown in Figure 10 (the wall extending along the Z direction in Figure 11) is superimposed on the fixture 100 shown in Figure 5. The other end 411 of the second tie member 41 is inserted into the uncured building material of the pre-cast first wall panel 10 of another building wall 1 shown in Figure 5 (the wall extending along the Y direction in Figure 11). The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0091] Repeating the process shown in Figure 6, and referring to Figure 12, the building material for forming the second wall panel 20 of the other building wall 1 is poured into the second mold cavity 400a. Referring to Figure 13, after the building material forming the first wall panel 10 and the second wall panel 20 of the other building wall 1 has solidified, the aforementioned tooling 100 is removed, thus forming the finished component, namely the "L-shaped" building wall 1 shown in Figure 13.

[0092] Referring to Figures 15 to 19 and in conjunction with Figure 28A, the tooling 100 described in any of the above embodiments further includes: an end positioning tooling beam, installed within the frame cavity 200a, and extending along a third direction (shown in the X direction in Figures 15 to 17, and Figures 19 and 28A). It is understood that the embodiments of this application provide two end positioning tooling beams. For ease of explanation, the following description uses an example where the tooling 100 includes a first end positioning tooling beam and a second end positioning tooling beam.

[0093] The first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are spaced apart along the second direction (shown in Figures 15 to 17 and the Y direction in Figure 19). Both the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are installed in the frame cavity 200a and extend along the third direction X respectively. A plurality of first end positioning blocks 20112 are installed on the surface of the first end positioning fixture beam 2011 facing the second end positioning fixture beam 2031 and are spaced apart along the third direction X. A plurality of second end positioning blocks 20312 are installed on the surface of the second end positioning fixture beam 2031 facing the first end positioning fixture beam 2011 and are spaced apart along the third direction X. Each first end positioning block 20112 and each second end positioning block 20312 correspond one-to-one along the second direction Y.

[0094] For example, as shown in FIG28A, the first end positioning fixture beam 2011 of this application embodiment has three elongated double-row through holes 201112 extending in the third direction X. Every five first end positioning blocks 20112 are connected to one double-row through hole 201112 by fixing bolts 201113 and wing nuts (not shown in the figure). Specifically, the fixing bolts 201113 pass through the bolt holes of each first end positioning block 20112 in sequence and then extend into the corresponding double-row through hole 201112 to facilitate adjustment of each The first end positioning block 20112 is positioned in the third direction X of the first end positioning fixture beam 2011, such that the first end positioning block 20112 on the first end positioning fixture beam 2011 and the second end positioning block 20312 on the second end positioning fixture beam 2031 are positioned correspondingly. Then, the wing nut is screwed onto the fixing bolt from the side of the first end positioning fixture beam 2011 away from the frame cavity 200a in the second direction Y, thereby fixing the first end positioning block 20112 on the first end positioning fixture beam 2011.

[0095] This application embodiment does not specifically limit the number, structure, and material of the first end positioning block 20112 and the second end positioning block 20312. As shown in Figure 28A, the aforementioned first end positioning fixture beam 2011 is provided with fifteen first end positioning blocks 20112, and the first end positioning blocks 20112 are "U-shaped" nylon blocks. Each first end positioning block 20112 is connected to the first end positioning fixture beam 2011 by four fixing bolts, and the distance between two adjacent first end positioning blocks 20112 is equal, for example, 190mm, 195mm, 200mm, 205mm, 210mm, etc. However, it is not limited to this. For example, the first end positioning fixture beam 2011 may also be provided with eight, nine, ten, eleven, twelve, thirteen, fourteen, sixteen, or more first end positioning blocks 20112.

[0096] For example, the second end positioning fixture beam 2031 has the same structure as the first end positioning fixture beam 2011.

[0097] The aforementioned tie-fit fastening assembly 7 includes a plurality of fastening portions, each extending along a second direction. Each fastening portion has two ends in the second direction corresponding to a first end positioning block 20112 and a second end positioning block 20312, and is respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. In other words, the first end positioning block 20112 and the second end positioning block 20312 serve to support the fastening portions.

[0098] Each fixing part is fixed with a plurality of first tie members 40 spaced apart along the second direction to form the above-described "I-shaped" wall. Alternatively, at least one fixing part is fixed with a plurality of second tie members 41 spaced apart along the second direction, and each of the remaining fixing parts is fixed with a plurality of first tie members 40 spaced apart along the second direction to form the above-described "L-shaped" wall.

[0099] Specifically, referring to Figures 20 to 26 and Figure 28A, each fixing part includes: a mounting part 70 extending along a second direction (shown as the Y direction in Figures 20 and 21, and also as the E direction in Figures 22, 23 and 26). The mounting part 70 has a mounting surface 71 located on the X-direction side of the mounting part, for fitting with the first tie member 40 or the second tie member 41. The specific shape of the mounting surface 71 is not limited, as long as it can fit with the first tie member 40. Optionally, the mounting surface 71 is a plane, fitting with the first body portion 43 of the first tie member 40 or the second body portion of the second tie member 41 (which has the same structure as the first body portion 43 of the first tie member 40). In other words, multiple rows of first tie members 40 or second tie members 41 are arranged within the tooling 100, with each row of tie members spaced apart along the second direction.

[0100] This application example does not limit the specific shape of the mounting part 70, as long as it has a mounting surface 71 that can fit against the first tie member 40 or the second tie member 41. For example, as shown in Figures 21 and 28A, the mounting part 70 is a rectangular tube. The first end positioning block 20112 and the second end positioning block (not shown in the figures) of the "U-shape" are respectively provided with U-shaped grooves, and the two ends of the rectangular tube are respectively positioned in the U-shaped grooves on the first end positioning block 20112 and the second end positioning block. For example, in some possible embodiments, the mounting part 70 is a polygonal tube, a circular tube, etc., and the first end positioning block 20112 and the second end positioning block are respectively provided with polygonal grooves, circular grooves, etc.

[0101] Multiple sets of first positioning portions 72 are spaced apart along the second direction on the mounting surface 71. Each set of first positioning portions 72 includes at least two protrusions 721 spaced apart along the width direction (as shown in direction F in Figures 23 to 26). All the protrusions 721 in each set are on the same straight line, and the angle between the line connecting all the protrusions 721 in each set and the second direction Y is a set angle. The protrusions 721 in each set are used to pass through the through holes 49 on the first tie member 40 or the second tie member 41 when the first tie member 40 or the second tie member 41 is attached to the mounting surface 71 along the third direction. That is, one set of first positioning portions 72 corresponds to one first tie member 40 or one second tie member 41 and is used to position the first tie member 40 or the second tie member 41.

[0102] Each fixing part also includes a second positioning part 73, which includes a retaining strip 732 and at least two engaging parts 731. The at least two engaging parts 731 are spaced apart on the mounting surface 71 along a second direction. The retaining strip 732 is used to abut against the first tie member 40 and the engaging part 731 respectively along the thickness direction (i.e., the third third direction, shown in direction G in Figures 23 to 25) after the through hole 49 of the first tie member 40 or the second tie member 41 is sleeved on the protrusion 721 and abuts against the mounting surface 71. The movement of the first tie member 40 in the first direction is restricted to install the first tie member 40 on the fixing part of the tie member fixing assembly 7. Alternatively, it abuts against the second tie member 41 and the engaging part (which has the same structure as the engaging part 731) respectively along the first direction. The movement of the second tie member 41 in the first direction is restricted to fix the second tie member 41 on the fixing part of the tie member fixing assembly 7.

[0103] Essentially, all the first tie members 40 or second tie members 41 to be installed are attached to the mounting surface 71. After the multiple through holes 49 of all the first tie members 40 or second tie members 41 are respectively fitted onto the corresponding protrusions 721, the retaining strip 732 is placed inside the retaining part 731, so that the retaining strip 732 and the first tie member 40 and the retaining part 731 abut against each other in the thickness direction (or the retaining strip 732 and the second tie member and the retaining part 731 abut against each other in the thickness direction G). There can be multiple retaining strips 732. The number of retaining strips 732 is selected according to the gap between the retaining part 731 and the first tie member 40 or second tie member 41 in the thickness direction G, so as to press the first tie member 40 or second tie member 41 tightly. Thus, the movement of the first tie member 40 or second tie member 41 in the thickness direction G is restricted, thereby realizing the installation of the first tie member 40 or second tie member 41 on the fixing part of the tie member fixing assembly 7.

[0104] For example, when the mounting surface 71 is in contact with the first tie member 40, the line connecting each group of protrusions 721 on the mounting surface 71 in contact with the first tie member 40 forms a set angle of 90° with the second direction Y. The first tie member 40 extends along the first direction Z to be perpendicular to the first wall panel 10 and the second wall panel 20, respectively. The specific value of the set angle between the line connecting all the protrusions 721 and the length direction is not limited, but the following conditions must be met: the angle between the line connecting all the through holes 49 on the first tie member 40 and the second direction Y is consistent with the above-mentioned set angle; the first tie member 40 is in contact with the mounting surface 71; and the through holes 49 on the first tie member 40 are fitted onto the corresponding protrusions 721.

[0105] For example, when the mounting surface 71 is in contact with the second tie member 41, the line connecting each group of protrusions 721 on the mounting surface 71 in contact with the second tie member 41 forms an obtuse angle with the second direction Y (as shown by α in FIG8). The second tie member 41 extends along the fourth direction (as shown by direction M in FIG8), and the angle between the fourth direction M and the second direction Y is obtuse. For example, along the third direction X, a plurality of second tie members 41 are located between a plurality of first tie members 40 and the first longitudinal beam 202, and the second tie members 41 extend along the fourth direction M toward the upper side of the first longitudinal beam 202.

[0106] Exemplarily, at least two snap-fit ​​portions 731 are spaced apart along the second direction Y and located on the same straight line. Exemplarily, the line connecting all the snap-fit ​​portions 731 extends along the second direction Y. Correspondingly, the snap-fit ​​strip 732 also extends along the second direction Y. However, it is not limited to this. In some possible embodiments, all the snap-fit ​​portions 731 may not be located on the same straight line, as long as it is possible to press the first tie member 40 or the second tie member 41 onto the mounting surface 71 by means of the snap-fit ​​strip 732.

[0107] By way of example, referring to Figures 23 and 24, each snap-fit ​​portion 731 forms a notch 733 with the mounting surface 71 for the snap-fit ​​strip 732 to be snapped into the notch 733. After all the first tie members 40 or second tie members 41 are fitted onto the protrusions 721 of the mounting surface 71, the snap-fit ​​strip 732 is inserted into the notch 733 between the snap-fit ​​portion 731 and the mounting surface 71, facilitating the installation of the first tie members 40 or second tie members 41 onto the tie member fixing assembly 7. At the same time, after all the first tie members 40 or second tie members 41 are connected to the wall panels at both ends, the snap-fit ​​strip 732 is removed from the notch 733, which facilitates the separation of the protrusions 721 of the mounting portion 70 from the through holes 49 of the first tie members 40 or second tie members 41, and facilitates the removal of the tie member fixing assembly 7 from the first tie members 40 or second tie members 41.

[0108] For example, each notch 733 has the same opening direction. This also facilitates inserting the clip 732 into the notch 733 between the snap-fit ​​portion 731 and the mounting surface 71.

[0109] For example, referring to FIG24, each snap-fit ​​portion 731 is Z-shaped. Each snap-fit ​​portion 731 includes a first portion 7311, a second portion 7312, and a third portion 7313 connected in sequence; wherein, the first portion 7311 is attached to and fixed to the mounting surface 71, and can be fixed to the mounting surface 71 by bolts; the second portion 7312 is perpendicular to the mounting surface 71; and the third portion 7313 is parallel to the mounting surface 71 and is spaced apart in the thickness direction G to form notches 733. When fixing the first tie member 4040, the snap-fit ​​strip 732 is inserted into the notch 733 and abuts against the first tie member 40 and the third portion 7313 respectively to press the first tie member 40. Alternatively, the snap-fit ​​strip 732 is inserted into the notch 733 and abuts against the second tie member 41 and the third portion 7313 respectively to press the second tie member 41.

[0110] Those skilled in the art will understand that the shape of the snap-fit ​​portion 731 is not limited to this, and it is possible to insert a snap-fit ​​strip 732 between the snap-fit ​​portion 731 and the first tie member 40 and the second tie member 41 to press the first tie member 40 or the second tie member 41.

[0111] In some possible implementations, referring to FIG27 and in conjunction with FIG4, the wall structure reinforcement 300 within the aforementioned frame cavity 200a includes a lower layer reinforcement 301 and an upper layer reinforcement 302 along a first direction. The upper layer reinforcement 302 is located above the tie-fit fixing assembly 7, and the lower layer reinforcement 301 and the upper layer reinforcement 302 are tied and fixed together.

[0112] Referring to Figure 28A and in conjunction with Figure 3, both ends of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the third direction X of this application embodiment are provided with connecting portions. Specifically, the first end positioning fixture beam 2011 is provided with a first connecting portion 20111 at both ends of the first end positioning fixture beam 2011 in the third direction X, and the second end positioning fixture beam 2031 is provided with a second connecting portion 20311 at both ends of the second end positioning fixture beam 2031 in the third direction X; the first longitudinal beam 202 is provided with a first moving groove at both ends of the second direction, and the second longitudinal beam 204 is provided with a second moving groove 2042 at both ends of the second direction. Exemplarily, the structure of the first connecting portion 20111 is the same as the structure of the second connecting portion 20311, and the structure of the first moving groove and the structure of the second moving groove 2042 are the same.

[0113] Along a third direction (shown in the X direction in Figure 3), the first connecting part 20111 extends into the first moving groove and the second moving groove 2042 respectively, and can move relative to the first moving groove and the second moving groove 2042 to a set position along a second direction (shown in the Y direction in Figure 3). After that, the first connecting part 20111 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the first positioning component. The second connecting parts 20311 extend into the first moving groove and the second moving groove 2042 respectively, and can move relative to the first moving groove and the second moving groove 2042 to a set position along the second direction Y. After that, each second connecting part 20311 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the second positioning component.

[0114] Referring to Figures 28A to 29B and in conjunction with Figure 18, this application embodiment also provides a height adjustment component 600. The first moving groove and the second moving groove 2042 are respectively provided with the height adjustment component 600, and the bottom wall of the first moving groove and the bottom wall 20421 of the second moving groove 2042 are respectively connected to the first connecting part 20111 and the second connecting part 20311.

[0115] For ease of understanding, the specific structure and working principle of the height adjustment component 600 will be explained below using the example of the height adjustment component 600 being located in the second moving groove 2042 and connected to the second connecting part 20311 of the second end positioning fixture beam 2031.

[0116] Specifically, as shown in Figures 28A to 29B and Figure 18, the height adjustment assembly 600 includes a height adjustment part 601 connected to the second connecting part 20311. The height adjustment part 601 includes a plurality of detachable adjustment members 6011, which are stacked along the first direction Z and located below the second connecting part 20311 in the first direction (i.e., the height direction, as shown by the Z direction in Figures 28A to 29B) to support the second connecting part 20311. The assembly also includes a guide part that extends along the second direction Y and is disposed on the bottom wall 20421 of the second moving groove 2042 (see Figure 18). The height adjustment part 601 is located above the guide part along the first direction Z and is capable of moving relative to the guide part along the second direction Y. For example, each adjustment member 6011 in the first direction Z of this application embodiment has the same thickness, and the guide part also includes a guide fixing part, so that the guide part can be fixedly connected to the bottom wall 20421 of the second moving groove 2042 through the guide fixing part.

[0117] In this embodiment, a plurality of detachable adjusting members 6011 are used to support the second connecting portion 20311 of the second end positioning fixture beam 2031. That is, the height of the second end positioning fixture beam 2031 in the first direction Z is determined by the height of the plurality of adjusting members 6011. In other words, the higher the height of the plurality of adjusting members 6011 located below the second connecting portion 20311, the higher the height of the second end positioning fixture beam 2031 in the first direction Z; conversely, the lower the height of the plurality of adjusting members 6011 located below the second connecting portion 20311, the lower the height of the second end positioning fixture beam 2031 in the first direction Z.

[0118] Furthermore, since the multiple adjustment members 6011 in this embodiment are detachable, the height adjustment assembly 600 in this embodiment can reduce the number of adjustment members 6011 by removing the adjustment members 6011, that is, reduce the height of the multiple adjustment members 6011, thereby lowering the height of the second end positioning fixture beam 2031 in the first direction Z; or, the number of adjustment members 6011 can be increased by adding adjustment members 6011, that is, increase the height of the multiple adjustment members 6011, thereby raising the height of the second end positioning fixture beam 2031 in the first direction Z.

[0119] Therefore, through the height adjustment component 600, the user can conveniently adjust the height of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the first direction Z by operating multiple adjustment components 6011, so as to adapt to the size (e.g., thickness) of the wall panel (e.g., the first wall panel 10 or the second wall panel 20) of the building wall 1 being processed.

[0120] Furthermore, this configuration allows users to easily move the second connecting part 20311 along the second direction Y by operating the height adjustment component 600 located in the second moving slot 2042, thereby driving the second end positioning fixture beam 2031. It also allows users to move the first connecting part 20111 along the second direction Y by operating the height adjustment component 600 located in the first moving slot, thereby driving the first end positioning fixture beam 2011. This facilitates adjustment of the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y to accommodate the dimensions (e.g., length and width) of the processed building wall 1.

[0121] As shown in Figures 28A to 29B, the height adjustment part 601 of this embodiment further includes a base, which is connected to the guide part and is movable relative to the guide part along the second direction Y. A fastener 6013 extends along the first direction Z and is detachably connected to the base. Each of the aforementioned adjustment members 6011 includes an adjustment connecting part corresponding to the fastener 6013, and the adjustment connecting part penetrates the corresponding adjustment member 6011 along the first direction Z. Furthermore, the aforementioned first connecting part 20111 and second connecting part (not shown in the figures) respectively have a first connecting through hole 20113 and a second connecting through hole (not shown in the figures) corresponding to the fastener.

[0122] Along the first direction Z, multiple adjusting members 6011 are stacked, such that multiple adjusting connecting parts are respectively arranged opposite to each other along the first direction Z. Fasteners 6013 pass through the first connecting through hole 20113 of the first connecting part 20111 and the adjusting connecting parts of the multiple adjusting members 6011, so that the first connecting part 20111 and the multiple adjusting members 6011 are detachably connected to the base by the fasteners 6013. Fasteners 6013 also pass through the second connecting through hole 20313 of the second connecting part 20311 and the adjusting connecting parts of the multiple adjusting members 6011, so that the second connecting part 20311 and the multiple adjusting members 6011 are detachably connected to the base by the fasteners 6013.

[0123] In other words, when the height adjustment assembly 600 is used to adjust the position of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in this embodiment of the application, the connecting part is first placed on the upper side of a set number of adjusting parts 6011, and the connecting through hole is aligned with the multiple adjusting connecting parts along the first direction Z, so as to adjust the height of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 according to the size of the processed building wall 1; then, the fastener 6013 is passed through the connecting through hole and the multiple adjusting connecting parts in sequence, so that the connecting part is fixedly connected to the height adjustment assembly 600 and can move synchronously with the height adjustment assembly 600 along the second direction Y.

[0124] For example, as shown in Figures 28A to 29B, the adjustment connection part of this embodiment is a fastening through hole 60111. Each fastening through hole 60111 includes an opening 60112, and each opening 60112 extends inward from the edge 601101 of the adjustment member 6011. For example, the opening 60112 extends inward from the edge of the adjustment member 6011 near the frame cavity (not shown in the figure). That is, the fastening through hole 60111 is a U-shaped groove with the opening 60112 facing the frame cavity, so that the operator can directly insert the adjustment member 6011 from outside the frame cavity 200a along the third direction X. Among them, each fastening through hole 60111 of the plurality of adjustment members 6011 is respectively through to form a fastening channel 60113 along the first direction Z, so that the fastener 6013 can pass through the fastening channel 60113 along the first direction Z, fix the plurality of adjustment members 6011 and detachably connect to the base.

[0125] For example, as shown in Figures 29A and 29B, the fastener 6013 in this embodiment of the application is a fastening bolt, the adjusting member 6011 is an adjusting shim, the guide part is a slide rail 602, the guide fixing part is a fixing threaded hole 6023, and the base is a slider 6012. The slide rail 602 is connected to the slide rail 602 by a fixed threaded hole 6023 and a bolt thread. The slide rail 602 is set in a corresponding moving groove (e.g., a first moving groove and a second moving groove 2042). The slider 6012 is slidably connected to the slide rail 602. The slider 6012 includes a groove 60121 extending along the second direction Y. Along the third direction X, each inner wall 60122 of the groove 60121 has a protrusion 60123. Each side wall 6021 of the slide rail 602 has a concave portion 6022 corresponding to the protrusion 60123. The protrusion 60123 and the concave portion 6022 are in a convex-concave fit, so that the groove 60121 is fitted onto the slide rail 602 and slidably connected to the slide rail 602. Furthermore, the slider 6012 has a threaded hole 60124 corresponding to a fastening bolt. The fastening bolt passes through a fastening channel 60113 formed by multiple adjusting shims along the first direction Z and is threadedly connected to the threaded hole 60124 of the slider 6012.

[0126] The embodiments of this application do not limit the specific structure of the fastener 6013, the adjusting member 6011, the guide part and the base. As long as multiple adjusting members 6011 can be detachably installed on the lower side of the connecting part, and the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y can be adjusted.

[0127] Furthermore, in this embodiment of the application, after the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y are adjusted, the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are fixed to the first longitudinal beam 202 and the second longitudinal beam 204 respectively by positioning components. Exemplarily, the positioning components in this embodiment of the application include a first positioning component and a second positioning component, the first positioning component corresponding to the first end positioning fixture beam 2011 and the second positioning component corresponding to the second end positioning fixture beam 2031, and the first positioning component and the second positioning component have the same structure.

[0128] Furthermore, after the building wall 1 (such as the "straight" wall or "L" wall mentioned above) is completed by the tooling 100, the first positioning component and the second positioning component can be removed so that the first end positioning tooling beam 2011 and the second end positioning tooling beam 2031 can move relative to the first longitudinal beam 202 and the second longitudinal beam 204, thereby removing the tooling 100.

[0129] Referring to Figures 18, 28A, 28B, and 28C, the first positioning component of this application includes: a first positioning pin and a first positioning hole 201111 disposed on the first connecting portion 20111, the first longitudinal beam 202, and the second longitudinal beam 204. When the first connecting portion 20111 at one end of the first end positioning fixture beam 2011 and the first positioning hole 201111 on the first longitudinal beam 202 are aligned in a first direction, the first positioning pin is inserted into the first positioning hole. When the first connecting portion 20111 at the other end of the first end positioning fixture beam 2011 and the first positioning hole 201111 on the second longitudinal beam 204 are aligned in a first direction, the first positioning pin is inserted into the first positioning hole. Thus, the first connecting portion 20111 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 respectively by the first positioning component.

[0130] The second positioning component includes a second positioning pin 2043 (with the same structure as the first positioning pin) and a second positioning hole 203111 (with the same structure as the first positioning hole 201111) located on the second connecting portion 20311, the first longitudinal beam 202, and the second longitudinal beam 204. When the second connecting portion 20311 at one end of the second end positioning fixture beam 2031 and the second positioning hole 203111 on the first longitudinal beam 202 are aligned along the first direction Z, the second positioning pin 2043 is inserted into the second positioning hole 203111. When the second connecting portion 20311 at the other end of the second end positioning fixture beam 2031 and the second positioning hole on the second longitudinal beam 204 are aligned along the first direction, the second positioning pin 2043 is inserted into the second positioning hole. Thus, the second connecting portion 20311 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the second positioning component.

[0131] The structure of the first positioning component and the second positioning component is not limited to the above. Any structure that can fix the first connecting part 20111 relative to the first longitudinal beam 202 and the second longitudinal beam 204, and fix the second connecting part 20311 relative to the first longitudinal beam 202 and the second longitudinal beam 204, is within the protection scope of this application.

[0132] Referring to Figures 3, 4, and 14, the tooling 100 described in any of the above embodiments further includes: a first pallet support plate 2021 and a second pallet support plate 2041 spaced apart along a third direction (shown in the X direction in Figures 3, 4, and 14). The first pallet support plate 2021 and the second pallet support plate 2041 are respectively mounted on the upper side of the first longitudinal beam 202 and the second longitudinal beam 204 in the first direction Z, and respectively extend along the second direction Y. That is, the first pallet support plate 2021 is mounted on the upper side of the first longitudinal beam 202 in the first direction Z, and the second pallet support plate 2041 is mounted on the upper side of the second longitudinal beam 204 in the first direction Z. It also includes: a plurality of pallets 500 spaced apart along a second direction (shown in the Y direction in Figures 3, 4 and 14), each pallet 500 extending along a third direction X, each pallet 500 having its two ends supported by a first pallet support plate 2021 and a second pallet support plate 2041 respectively, and each pallet 500 being located above each tie-fit fixing assembly 7 along a first direction Z; and a second mold stage 400 supported on the plurality of pallets 500.

[0133] Referring to Figures 3, 4, and 14 and in conjunction with Figure 30, the first pallet support plate 2021 is provided with a first support groove 20211 to accommodate one end of the pallet 500, and the second pallet support plate 2041 is provided with a second support groove (with the same structure as the first support groove 20211) to accommodate the other end of the pallet 500.

[0134] Referring again to Figure 21, each fixing part has a pad 7a on its surface facing the pallet 500. Each pad 7a extends along a second direction (shown as the Y direction in Figure 21) to support the pallet 500. Essentially, the pallet 500 is perpendicular to and supported on the pad 7a. For example, each pad 7a has multiple protrusions (not shown in the figure) spaced at intervals along the second direction Y, corresponding to the pallet 500. When the pallet 500 is supported on the pad 7a, each pallet 500 is placed on a corresponding protrusion for easy positioning and improved production efficiency.

[0135] In this application, referring to Figures 3, 4 and 14, the first pallet support plate 2021 can slide relative to the first longitudinal beam 202 in the third direction X to a set position and then be fixed relative to the first longitudinal beam 202 by the third positioning component; the second pallet support plate 2041 can slide relative to the second longitudinal beam 204 in the third direction X to a set position and then be fixed relative to the second longitudinal beam 204 by the fourth positioning component.

[0136] This configuration allows users to easily adjust the relative positions of the first pallet support plate 2021 and the second pallet support plate 2041 in the third direction X to accommodate the dimensions of the building wall 1 being processed. After the relative positions of the first pallet support plate 2021 and the second pallet support plate 2041 in the third direction X are adjusted, the first pallet support plate 2021 and the second pallet support plate 2041 are fixed to the first longitudinal beam 202 and the second longitudinal beam 204 by the third positioning component and the fourth positioning component.

[0137] In addition, after the building wall 1 (such as the "I-shaped" wall or "L-shaped" wall mentioned above) is completed by tooling 100, the third positioning component and the fourth positioning component can be removed so that the first pallet support plate 2021 and the second pallet support plate 2041 can move relative to the first longitudinal beam 202 and the second longitudinal beam 204, thereby removing tooling 100.

[0138] For example, the third positioning component includes a third positioning pin and a third positioning hole provided on the first pallet support plate 2021 and the first longitudinal beam 202. After the third positioning holes on the first pallet support plate 2021 and the first longitudinal beam 202 are aligned in a first direction, the third positioning pin is inserted into the third positioning hole. Thus, the first pallet support plate 2021 is fixed relative to the first longitudinal beam 202 by the third positioning component.

[0139] The fourth positioning component includes a fourth positioning pin and a fourth positioning hole provided on the second pallet support plate 2041 and the second longitudinal beam 204. After the fourth positioning holes on the second pallet support plate 2041 and the second longitudinal beam 204 are aligned along the first direction Z, the fourth positioning pin is inserted into the third positioning hole. Thus, the second pallet support plate 2041 is fixed relative to the second longitudinal beam 204 by the fourth positioning component.

[0140] Referring to Figures 3, 16, and 19, the tooling 100 described in any of the above embodiments further includes: a first end template positioning plate 2012 and a second end template positioning plate 2032 spaced apart along a second direction. The first end template positioning plate 2012 and the second end template positioning plate 2032 extend along a third direction X, respectively. The first end template positioning plate 2012 is installed on the upper side of the first end positioning tooling beam 2011 in the first direction Z, and the second end template positioning plate 2032 is installed on the upper side of the second end positioning tooling beam 2031 in the first direction Z.

[0141] Referring to Figures 3, 4, and 14, and in conjunction with Figure 31, the second mold platform 400 of the tooling 100 described in any of the above embodiments includes: a plurality of templates 401 (two templates 401 are shown in Figure 3), each template 401 extending along the second direction Y, with both ends of each template 401 positioned on a first end template positioning plate 2012 and a second end template positioning plate 2032, respectively. Two adjacent templates 401 are mated and fitted along the third direction X to form the bottom wall of the second mold platform cavity 400a. One end of a tie member 40 extends into the cavity 400a of the second mold plate between two adjacent templates 401; and top edge molds 402 are spaced apart along the second direction Y, each top edge mold 402 extends along the third direction X, and its two ends are respectively installed on the first pallet support plate 2021 and the second pallet support plate 2041, and are attached to and supported on the template 401; and side edge molds 403 are spaced apart along the third direction, each side edge mold 403 extends along the second direction, and its two ends are respectively installed on the top edge molds 402.

[0142] That is, multiple templates 401, top edge mold 402, and side mold 403 form a second mold platform cavity 400a. After the building material forming the second wall panel 20 is poured into the second mold platform cavity 400a, the building material comes into contact with the multiple templates 401, the top edge mold, and the side mold 403. The shape of the second mold platform cavity 400a formed by the multiple templates 401, top edge mold 402, and side mold 403 is the shape of the second wall panel 20 to be poured. For example, it can be square or rectangular.

[0143] Referring to Figures 33 to 36, at least one side of the template 401 in the third direction (shown in the X direction in Figure 34) is provided with an adhesive strip 4011. Figure 34 shows that the adhesive strip 4011 is provided on one side of the template 401 in the third direction X. The adhesive strips 4011 of two adjacent templates 401 are mated together along the third direction X (as shown in Figure 36). One end 44 of the first tie member 40 can extend into the cavity 400a of the second mold base through the mating point of the adhesive strips 4011 between the two adjacent templates 401.

[0144] For example, the adhesive strips 4011 of two adjacent templates 401 are interference-fitted along the third direction X. Supported by a plurality of support plates 500 at the bottom of the template 401, it is able to bear the building materials to be poured subsequently to form the second wall panel 20.

[0145] Referring again to Figures 3, 4, and 31, the top mold 402 can slide relative to the first support plate 2021 and the second support plate 2041 along the second direction Y, and the side mold 403 can slide relative to the top mold 402 along the third direction X. With this configuration, the shape of the second mold stage cavity 400a formed by the multiple templates 401, the top mold 402, and the side molds 403 can be adjusted. For example, by moving the top mold 402 and the side mold 403, a square or rectangular second mold stage cavity 400a can be formed.

[0146] Additionally, the side mold 403 can be moved according to the type of wall to be processed. For example, when processing a "straight" wall, the side mold 403 is moved so that one end of all the first tie members 40 extends into the cavity 400a of the second mold plate from the joint of the adhesive strip 4011 between two adjacent mold plates 401. For example, when processing an "L" shaped wall, the side mold 403 is moved so that one end of all the first tie members 40 extends into the cavity 400a of the second mold plate from the joint of the adhesive strip 4011 between two adjacent mold plates 401, leaving a portion of space to expose the second tie member 41 (as shown in Figure 8), so that the other end of the second tie member 41 can be inserted into the uncured building material of the pre-cast first wall panel 10 of another building wall 1.

[0147] Furthermore, as shown in Figure 31, in other possible embodiments, the second mold platform 400 is provided with at least three side molds 403 spaced apart along the third direction X, and the multiple templates 401, top mold 402, and side molds 403 form at least two second mold platform cavities 400a. This allows at least two second wall panels 20 to be formed simultaneously, resulting in high processing efficiency.

[0148] Referring again to Figures 3 and 4, as well as Figures 31 and 41, the two ends of the top edge mold 402 of this application are slidably connected to the first pallet support plate 2021 and the second pallet support plate 2041 via the first edge mold connector 4021, respectively. The first side mold connector 4021 includes a first slot 40212 and a first slide groove 40211 connected to each other. The first slot 40212 is located above the first slide groove 40211 along a first direction (shown in the Z direction in Figure 41). The first slot 40212 extends along a third direction (shown in the X direction in Figures 31 and 41), and the first slide groove 40211 extends along a second direction (shown in the Y direction in Figures 31 and 41). The two ends of the top mold 402 are respectively inserted into the first slot 40212 of the corresponding first side mold connector 4021. The first support plate 2021 and the second support plate 2041 are respectively provided with slide rails extending along the second direction Y. The first slide groove 40211 and the corresponding slide rail cooperate with each other, and the first slide groove 40211 and the slide rail can slide relative to each other in the second direction Y. Thus, the two ends of the top edge mold 402 slide relative to the first pallet support plate 2021 and the second pallet support plate 2041 along the second direction Y through the first sliding groove 40211.

[0149] For example, a slide rail (not shown in the figure) is provided at the upper outer edge of the first pallet support plate 2021, and a slide rail (not shown in the figure) is provided at the upper outer edge of the second pallet support plate 2041. This arrangement does not interfere with the arrangement of structural components other than the second mold stage 400 on the tooling 100. Moreover, by extending the length of the top mold 402, the adjustment distance of the side mold 403 on the top mold 402 is increased, which is beneficial for adjusting the shape of the cavity 400a of the second mold stage.

[0150] Referring again to Figures 3, 4 and 32, the two ends of the side mold 403 of this application are slidably connected to the top mold 402 via the second side mold connector 4022. As shown in Figure 32, the second side mold connector 4022 includes a connected second sliding groove 40221 and an insertion portion 40222. Along a second direction (shown as the Y direction in Figure 32), the insertion portion 40222 is located on the side of the second sliding groove 40221. The second sliding groove 40221 extends along a third direction (shown as the X direction in Figure 32), and the insertion portion 40222 extends along the second direction Y. Both ends of the side mold 403 are respectively inserted into the insertion portions 40222 of the corresponding second side mold connector 4022. The top mold 402 passes through the second sliding groove 40221 of the corresponding second side mold connector 4022. The second sliding groove 40221 and the corresponding top mold 402 cooperate with each other, and the second sliding groove 40221 and the top mold 402 can slide relative to each other in the third direction. Thus, both ends of the side mold 403 slide along the third direction at opposite ends of the top mold 402 via the second sliding groove 40221.

[0151] For example, the end of the side mold 403 in the second direction is provided with a second slot (not shown in the figure), and the insertion part 40222 is inserted into the second slot. That is, the second slots at both ends of the side mold 403 are respectively inserted into the corresponding insertion parts 40222 to realize the connection between the side mold 403 and the second side mold connector 4022.

[0152] This application also provides a method for producing building wall 1 using the tooling 100 described in any of the above embodiments.

[0153] Referring to Figure 37 and in conjunction with Figures 1 to 36, the method for producing building wall 1 according to this application includes the following steps:

[0154] Step S1: The first mold is transferred on the first production line L1 (direction A in Figure 37 shows the transfer direction). The first mold is transferred to the primary casting station, where building materials are poured into the cavity of the first mold at the primary casting station to form the uncured first wall panel 10.

[0155] The shape and structure of the first mold platform can be the same as those of the second mold platform 400 in the above embodiment (including the template 401, the top mold 402, and the side mold 403). The building material is, for example, concrete or other cement-based materials.

[0156] Step S2: Transfer the first mold plate containing the building material forming the first wall panel 10 to the primary assembly station.

[0157] For example, in a single assembly station, the first mold table and the aforementioned tooling 100 are stacked together so that the other end of the first tie member 40 in the tooling 100 is inserted into the uncured building material forming the first wall panel 10.

[0158] Step S3: The tooling 100 forming the second wall panel 20 is transferred on the second production line L2 (direction A in Figure 37 shows the transfer direction). The tooling 100 is transferred to the hoisting station. The tooling 100 includes wall structure steel bars 300 located in the cavity of the tooling 100 and a second mold 400 located on the upper side of the tooling 100. A plurality of the aforementioned first tie members 40 are fixed on the tooling 100. One end of the first tie member 40 extends from the bottom wall of the second mold cavity 400a of the second mold 400 into the second mold cavity 400a of the second mold 400.

[0159] The tooling 100 transported on the second production line L2 is the tooling 100 described in the above embodiment. For example, the frame 200 of the tooling 100 is placed on a mold trolley (not shown in the figure), and the frame 200 is transported by the mold trolley.

[0160] Step S4: Hoist the fixture 100 located at the hoisting station to place the lower side of the fixture 100 on the first mold platform, and insert the other end of the first tie member 40 into the uncured building material forming the first wall panel 10 to form an empty mold platform.

[0161] After tooling 100 is transferred to the primary hoisting station, it is hoisted using a hoisting device (e.g., a truss) to place its lower side on the first mold platform (as shown in Figure 5). A transfer station is provided on the third production line L3. After an empty mold platform is formed at the primary assembly station, it is hoisted to the transfer station on the third production line L3. Step S5: The empty mold platform is transferred on the third production line L3 (direction B in Figure 37 shows the transfer direction). The empty mold platform is transferred to the secondary casting station, where building materials are poured into the second mold platform cavity 400a of the second mold platform 400 to form the uncured second wall panel 20.

[0162] As shown in Figure 6, building materials forming the second wall panel 20 are poured into the cavity 400a of the second mold. Since one end of the first tie member 40 is located inside the cavity 400a of the second mold, after the building materials are poured into the cavity 400a, one end of the first tie member 40 is also located within the building materials of the cavity 400a. Subsequently, both ends of the first tie member 40 are connected to the building materials forming the first wall panel 10 and the second wall panel 20, respectively.

[0163] Step S6: After the first wall panel 10 and the second wall panel 20 have solidified, the empty mold table is transferred to the demolding station on the third production line L3. The second mold table 400 and tooling 100 are removed at the demolding station to form the finished component.

[0164] For example, after the tooling 100 is transferred to a primary hoisting station, the tooling 100 on the mold trolley is hoisted onto the first mold platform. The empty mold trolley can then be transferred from the second production line to the third production line, and then from the third production line back to the second production line to transport new tooling 100.

[0165] Referring to Figure 7, after the building materials forming the first wall panel 10 and the second wall panel 20 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component, namely the building wall 1 (“I-shaped” wall) shown in Figure 1. For example, the first wall panel 10 is parallel to the second wall panel 20.

[0166] The aforementioned building wall 1 is manufactured in the factory using tooling 100, and the structural steel reinforcement of the building wall 1 is integrated into it. This eliminates the need for manual formwork erection and dismantling on the construction site, and even the need for manual plastering in the later stages. The prefabricated building wall 1 has high production efficiency, can effectively reduce costs, and is more conducive to the promotion of prefabricated building technology.

[0167] It should be noted that the tooling 100 for forming the second wall panel 20 is transferred on the second production line L2. This can be done by directly transferring the pre-made tooling 100, or by completing the manufacturing of the tooling 100 on the second production line L2, i.e., the tooling 100 is manufactured and transferred at the same time.

[0168] This application uses the fabrication of tooling 100 on the second production line L2 as an example. Step S3 of this application, specifically the steps of transferring the tooling 100 forming the second wall panel 20 on the second production line L2, includes:

[0169] Step S31: Transfer frame 200 on the second production line L2. Frame 200 has a frame cavity 200a extending vertically along a first direction. The lower side of frame 200 in the first direction is used to place on the first mold table.

[0170] At this time, as shown in Figure 17, the tie-fitting assembly 7, the wall structure steel reinforcement 300, and the second formwork 400 are not installed on the frame 200.

[0171] Step S32: Install the lower layer of reinforcing bars 301 of the wall structure reinforcing bars 300 inside the frame cavity 200a.

[0172] Step S33: Install the tie fastener assembly 7 in the frame cavity 200a. At least a portion of the tie fastener assembly 7 is located in the frame cavity 200a and connected to the frame 200. Fix a plurality of first tie fasteners 40 on the tie fastener assembly 7.

[0173] Referring to Figures 16 and 19, the tie fastener assembly 7 is installed inside the frame cavity 200a.

[0174] Step S34: Install the upper layer of the wall structure steel reinforcement 302 in the frame cavity 200a. The upper layer of the steel reinforcement 302 is located above the tie fixing component 7, and tie the lower layer of the steel reinforcement 301 and the upper layer of the steel reinforcement 302 together.

[0175] Referring to Figure 27, the installation of the lower layer steel bar 301, the tie-fit component 7, and the upper layer steel bar 302 was completed within the frame cavity 200a. After the lower layer steel bar 301 and the upper layer steel bar 302 were tied together, they formed the wall structure steel bar 300.

[0176] Step S35: Install the second mold platform 400 on the upper side of the frame 200 in the first direction.

[0177] As shown in Figure 3, after the installation of the tie-fitting assembly 7 and the wall structure steel reinforcement 300 is completed in the frame cavity 200a, the second formwork 400 is then installed on the upper side of the frame 200 in the first direction.

[0178] For example, step S33 above also includes the following step:

[0179] Step S331: A plurality of second tie members 41 are also fixed on the tie member fixing assembly 7.

[0180] As shown in Figure 8, the difference from the tooling 100 shown in Figure 5 is that the tie fastening assembly 7 on the tooling 100 also fixes a plurality of the aforementioned second tie members 41. One end of the second tie member 41 is inserted into the uncured building material forming the first wall panel 10, and the other end of the second tie member 41 is used to insert the pre-cast uncured building material of another building wall 1 forming the first wall panel 10.

[0181] This fixture 100 is capable of producing "L-shaped" walls. Specifically, in step S4, after the lower side of the fixture 100 is placed on the first mold table, one end of the second tie member 41 is inserted into the uncured building material forming the first wall panel 10.

[0182] That is, a building wall 1 is first produced using the tooling 100 shown in Figure 8. As shown in Figures 9 and 10, a first wall panel 10 of the building wall 1 is also first made using the first mold. Specifically, building materials are poured into the cavity of the first mold, and the building materials in the cavity of the first mold are not yet solidified. Then, the tooling 100 shown in Figure 8 and the first mold are stacked together, and the other end of the first tie member 40 and one end of the second tie member 41 in the tooling 100 are inserted into the unsolidified building materials forming the first wall panel 10. Next, as shown in Figure 9, building materials forming the second wall panel 20 are poured into the cavity 400a of the second mold. Referring to Figure 10, after the building materials forming the first wall panel 10 and the second wall panel 20 of one of the building walls 1 have solidified, the tooling 100 is removed, and the finished component (first component) is formed, that is, the building wall 1 with the first tie member 40 and the second tie member 41 shown in Figure 10.

[0183] Then, referring to Figure 11, the first component is picked up and rotated 90 degrees. The building wall 1 shown in Figure 10 (the wall extending along the Z direction in Figure 11) is overlapped with the tooling 100 shown in Figure 5. The other end of the second tie member 41 is inserted into the uncured building material of the pre-cast first wall panel 10 of another building wall 1 shown in Figure 5 (the wall extending along the Y direction in Figure 11). The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0184] Repeating the process shown in Figure 6, and referring to Figure 12, the building material for forming the second wall panel 20 of the other building wall 1 is poured into the second mold cavity 400a. Referring to Figure 13, after the building material forming the first wall panel 10 and the second wall panel 20 of the other building wall 1 has solidified, the aforementioned tooling 100 is removed, thus forming the finished component, namely the "L-shaped" building wall 1 shown in Figure 13.

[0185] For example, in step S33, the specific steps of installing the tie-fit fastening assembly 7 within the frame cavity 200a include:

[0186] Step S331: Install a plurality of fixing parts as described in any of the above embodiments on a plurality of first end positioning blocks 20112 and a plurality of second end positioning blocks 20312. Each fixing part extends along a second direction. The two ends of the second direction of each fixing part correspond to a first end positioning block 20112 and a second end positioning block 20312, and are respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. A plurality of first tie members 40 distributed at intervals along the second direction are fixed on each fixing part; or, at least one fixing part is fixed with a plurality of second tie members 41 distributed at intervals along the second direction, and each of the remaining fixing parts is fixed with a plurality of first tie members 40 distributed at intervals along the second direction.

[0187] That is, the two ends of the mounting portion of the tie member fixing assembly 7 shown in FIG20 are respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. Among them, the mounting portion of the tie member fixing assembly 7 is fixed with a first tie member 40 or a second tie member 41.

[0188] For example, when the mounting surface is in contact with the first tie member 40, the first tie member 40 extends along a first direction within the frame cavity 200a. When the mounting surface is in contact with the second tie member 41, the second tie member 41 extends along a fourth direction within the frame cavity 200a, and the angle between the fourth direction and the second direction is an obtuse angle. That is, the second tie member 41 is inclinedly disposed within the frame cavity 200a to achieve connection with the first wall panel 10 of another building wall 1.

[0189] For example, in step S35 above, installing the second mold platform 400 on the upper side of the frame 200 in the first direction specifically includes the following steps:

[0190] Step S351: Install a plurality of pallets 500 spaced apart along the second direction on the first pallet support plate 2021 and the second pallet support plate 2041, and install a second mold stage 400 on the plurality of pallets 500.

[0191] As shown in Figure 15, each tray 500 extends along a third direction, and both ends of each tray 500 are supported by a first tray support plate 2021 and a second tray support plate 2041, respectively. Each tray 500 is located on each tie-fit fixing assembly 7 along a first direction. That is, after the tie-fit fixing assembly 7 is installed, multiple trays 500 for supporting the second mold stage 400 are installed on the frame 200.

[0192] Furthermore, according to the dimensions of the building wall 1 to be processed, the first pallet support plate 2021 slides relative to the first longitudinal beam 202 in a third direction to a set position and is then fixed relative to the first longitudinal beam 202 by a third positioning component; the second pallet support plate 2041 slides relative to the second longitudinal beam 204 in a third direction to a set position and is then fixed relative to the second longitudinal beam 204 by a fourth positioning component.

[0193] For example, in step S351 above, installing the second mold stage 400 on the plurality of pallets 500 includes:

[0194] As shown in Figure 14, multiple templates 401 are installed on multiple pallets 500. Each template 401 extends along the second direction, and its two ends are respectively positioned on the first end template positioning plate 2012 and the second end template positioning plate 2032. Two adjacent templates 401 are mated together along the third direction to form the bottom wall of the second mold cavity 400a. One end of the first tie member 40 extends into the second mold cavity 400a between two adjacent templates 401. Top edge molds 402 are installed on multiple templates 401 at intervals along the second direction. Each top edge mold 402 extends along the third direction, and its two ends are respectively installed on the first pallet support plate 2021 and the second pallet support plate 2041, and are mated and supported on the templates 401. Side molds 403 are installed on fixed edge molds at intervals along the third direction. Each side mold 403 extends along the second direction, and its two ends are respectively installed on the top edge mold 402.

[0195] During the installation of template 401, the adhesive strips 4011 of two adjacent templates 401 are joined together along the third direction, and one end of the first tie member 40 can extend into the cavity 400a of the second mold table from the joint of the adhesive strips 4011 between the two adjacent templates 401.

[0196] Simultaneously, according to the dimensions of the building wall 1 to be processed, the top mold 402 slides relative to the first support plate 2021 and the second support plate 2041 along the second direction, and the side mold 403 slides relative to the top mold 402 along the third direction. Specifically, the two ends of the top mold 402 are slidably connected to the first support plate 2021 and the second support plate 2041 respectively through the first side mold connector 4021, and the two ends of the side mold 403 are slidably connected to the top mold 402 respectively through the second side mold connector 4022.

[0197] It should be noted that this application includes two sets of production lines, each set including a first production line L1, a third production line L3, and a second production line L2 arranged in parallel sequence. Figure 37 shows one set of production lines. In some possible embodiments, referring to Figure 38, the two sets of production lines are symmetrically arranged. A material channel is provided between the second production line L2 and the second production line L3 to supply the second production line L2 with materials required for producing the tooling 100 (e.g., frame 200, reinforcing bars, etc.). For example, in the set of production lines shown in Figure 37, a material channel is also provided on the side of the second production line L2 to supply the second production line L2 with materials required for producing the tooling 100 (e.g., frame 200, reinforcing bars, etc.).

[0198] As previously described, the above embodiments provide a tooling 100 for producing "L-shaped" walls, which enables the production of "L-shaped" walls. Furthermore, the tooling 100 for producing building walls in the above embodiments (excluding the second tie member 41) can also produce "T-shaped" walls. As shown in FIG13, an "L-shaped" wall includes a first sub-component (the vertically extending component A in FIG13) and a second component (the horizontally extending component B in FIG13). As shown in FIG40(d), a "T-shaped" wall includes a second sub-component (the vertically extending component C shown in FIG40(d)) and a second component (the horizontally extending component B shown in FIG40(d)).

[0199] The first sub-component includes a first wall panel 10 and a second wall panel 20 connected by multiple tie members (including a first tie member 40 and a second tie member 41). The first wall panel 10 and the second wall panel 20 of the first sub-component form a cavity, and the cavity of the first sub-component contains wall structural steel reinforcement 300. The second sub-component also includes a first wall panel 10 and a second wall panel 20 connected by multiple tie members (including a first tie member 40). The first wall panel 10 and the second wall panel 20 of the second sub-component form a cavity, and the cavity of the first sub-component contains wall structural steel reinforcement (not shown in the figure). Essentially, the first sub-component has a first tie member 40 and a second tie member 41, while the second sub-component has a first tie member 40. The second component includes a first wall panel 10 and a second wall panel 20 connected by a first tie member 40. The first wall panel 10 and the second wall panel 20 of the second component form a cavity, and the cavity of the second component is provided with wall structure steel bars 300. The first sub-component and the second sub-component are both perpendicular to the second component, and the cavities of the first sub-component and the second sub-component are both connected to the cavity of the second component.

[0200] Therefore, this application also provides a method for producing building walls, the method comprising the following steps:

[0201] Step S10: Provide a pre-produced first component, which includes the first sub-component and the second sub-component described above. The first sub-component is a finished component produced using the tooling 100 (tooling shown in FIG. 8) with the second tie member 41 described in any of the above embodiments; that is, the first sub-component is a "straight-line" building wall with the first tie member 40 and the second tie member 41. The second sub-component is a finished component produced using the tooling 100 (tooling shown in FIG. 5) without the second tie member 41 described in any of the above embodiments; that is, the second sub-component is a "straight-line" building wall with the first tie member 40. Exemplarily, the first wall panel 10 of the first sub-component is longer than the second wall panel 20.

[0202] When the first sub-component is pre-produced, as shown in Figures 8 to 10, the first wall panel 10 of the first sub-component is made using a first mold. Specifically, building materials are poured into the cavity of the first mold, and the building materials in the cavity are not yet solidified. Then, the tooling 100 shown in Figure 8 is superimposed on the first mold, and the other end of the first tie member 40 and one end of the second tie member 41 in the tooling 100 are inserted into the unsolidified building materials forming the first wall panel 10. Next, as shown in Figure 9, the building materials forming the second wall panel 20 of the first sub-component are poured into the cavity 400a of the second mold. Referring to Figure 10, after the building materials forming the first wall panel 10 and the second wall panel 20 of the building wall 1 of the first sub-component have solidified, the tooling 100 is removed, thus forming the finished component (first sub-component), namely the building wall 1 with the first tie member 40 and the second tie member 41 shown in Figure 10. This completes the pre-production of the first sub-component of the "L"-shaped wall.

[0203] When the second sub-component is prefabricated, the process of forming the second sub-component is the same as that described in the previous embodiment (the process of forming the building wall 1 shown in Figure 1). See Figures 6 and 7 for details, which will not be repeated here. This completes the prefabrication of the second sub-component of the "T"-shaped wall.

[0204] Step S1: The first mold for forming the second component is transferred on the first production line L1. The first mold for the second component is transferred to a primary casting station, where building materials are poured into the cavity of the first mold for the second component to form the first wall panel 10 of the uncured second component. This step is the same as step S1 in the above embodiment.

[0205] Step S2: The first mold plate, on which the building material forming the first wall panel 10 of the second component is poured, is transferred to the primary assembly station. This step is the same as step S2 in the above embodiment.

[0206] Step S3: The tooling 100 for forming the second wall panel 20 of the second component is transferred on the second production line L2. The tooling 100 for forming the second component is transferred to the hoisting station. The tooling 100 includes wall structure steel bars 300 located in the cavity of the tooling 100 and a second mold platform 400 located on the upper side of the tooling 100. A plurality of first tie members 40 are fixed on the tooling 100. One end of the first tie member 40 of the second component extends into the second mold platform cavity 400a of the second mold platform 400 from the bottom wall of the second mold platform cavity 400a of the second mold platform 400. This step is the same as step S3 in the above embodiment.

[0207] Step S4: Hoist the fixture 100 forming the second component located at the hoisting station, place the lower side of the fixture 100 on the first mold table, and insert the other end of the first tie member 40 in the fixture 100 into the uncured building material of the first wall panel 10 forming the second component.

[0208] Simultaneously, when producing the "L"-shaped wall, referring to Figure 11, the first sub-component is hoisted, and the other end of the second tie member 41 of the first sub-component is inserted into the uncured building material of the first wall panel 10 forming the second component. The first wall panel 10 of the first sub-component is vertically connected to the first wall panel 10 of the second component, and the second wall panel 20 of the first sub-component is vertically connected to the end of the tooling 100 forming the second wall panel 20 of the second component to form the first empty mold platform. As shown in Figure 11, the second mold platform cavity 400a of the second mold platform 400 is located on the side of the second wall panel 20 of the first sub-component (shown as the left side in Figure 11). Referring to Figure 11, the first sub-component is picked up and then rotated 90 degrees. The building wall 1 shown in Figure 10 (the wall extending along the Z direction in Figure 11) is overlapped with the tooling 100 shown in Figure 5. The other end of the second tie member 41 is inserted into the uncured building material of the pre-cast first wall panel 10 of another building wall 1 shown in Figure 5 (the wall extending along the Y direction in Figure 11). The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0209] When producing the "T"-shaped wall, referring to Figures 40(a) and (b), the second sub-component is hoisted. The first wall panel 10 and the second wall panel 20 of the second sub-component are vertically connected to the tooling 100 that forms the second wall panel of the second component to form a second empty mold platform. As shown in Figures 40(a) and (b), the second sub-component has second mold platform cavities 400a on opposite sides of the second mold platform 400.

[0210] That is, the tooling 100 forming the second wall panel of the second component has two second mold stage cavities 400a. As mentioned above, referring to Figures 3, 4 and 31, the second mold stage 400 is provided with four side molds 403 spaced apart along a third direction. Multiple templates 401, top molds 402 and side molds 403 on the left and right sides enclose the two second mold stage cavities 400a. The positions of the two middle side molds 403 are used to place the aforementioned second sub-component, so that the second sub-component is located between the two second mold stage cavities 400a of the tooling 100 forming the second wall panel of the second component. For example, templates 401 are not placed at the positions of the two middle side molds 403, so that the cavity of the second sub-component is connected to the cavity of the tooling 100. Then, after the processing of the "T-shaped" wall is completed and the tooling 100 is removed, the cavity of the second sub-component is connected to the cavity of the second component.

[0211] Referring to Figures 40(a) and (b), the second sub-component is picked up and then rotated 90 degrees. The tooling 100 shown in Figure 40(a) and the second sub-component are stacked together. The side of the first wall plate 10 of the second sub-component is perpendicularly connected to the corresponding second mold cavity 400a. The side of the second wall plate 20 of the second sub-component is perpendicularly connected to the corresponding second mold cavity 400a.

[0212] Step S5: The first empty mold or the second empty mold is transferred on the third production line L3. The first empty mold or the second empty mold is transferred to the secondary casting station. At the secondary casting station, building materials are poured into the second mold cavity 400a of the second mold 400 to form the second wall panel 20 of the uncured second component. The building materials in the second mold cavity 400a of the second mold 400 are connected to the side of the first wall panel 10 of the first sub-component (refer to Figure 12). Alternatively, the building materials in the second mold cavity 400a of the second mold 400 are connected to the side of the first wall panel 10 and the side of the second wall panel 20 of the second sub-component (refer to Figure 40(c)).

[0213] After the building material for forming the second component is poured into the cavity 400a of the second mold platform shown in Figures 11 and 12, the building material in the cavity 400a of the second mold platform 400 is connected to the first wall panel 10 of the first sub-component. After the building material in the cavity 400a of the second mold platform 400 solidifies, a fixed connection with the first wall panel 10 of the first sub-component can be achieved.

[0214] Alternatively, after the building materials for forming the second component are poured into the two second mold cavity cavities 400a shown in Figures 40(b) and (c), the building materials in the second mold cavity 400a of the second mold 400 are respectively connected to the side surfaces of the first wall panel 10 and the second wall panel 20 of the second sub-component. After the building materials in the second mold cavity 400a of the second mold 400 solidify, a fixed connection with the first wall panel 10 and the second wall panel 20 of the second sub-component can be achieved.

[0215] Step S6: After the first wall panel 10 and the second wall panel 20 of the second component solidify, the first empty mold table or the second empty mold table is transferred to the demolding station on the third production line L3. At the demolding station, the second mold table 400 and the tooling 100 are removed to form the finished component. That is, a "T" shaped wall or an "L" shaped wall is formed.

[0216] The first or second empty mold platform is also transferred to the curing kiln on the third production line L3. After curing in the curing kiln, the unsolidified building materials of the first wall panel 10 and the second wall panel 20 forming the second component solidify in the first or second empty mold platform. After the first wall panel 10 and the second wall panel 20 of the second component solidify, the first or second empty mold platform is transferred from the curing kiln to the demolding station. Referring to Figure 13, after the building materials of the first wall panel 10 and the second wall panel 20 forming the second component solidify, the aforementioned tooling 100 is removed, thus forming the finished component, which is the "L-shaped" building wall shown in Figure 13. Referring to Figure 40(d), after the building materials of the first wall panel 10 and the second wall panel 20 forming the second component solidify, the aforementioned tooling 100 is removed, thus forming the finished component, which is the "T-shaped" building wall shown in Figure 40(d).

[0217] In some possible implementations, the production method further includes step S20: transferring a first sub-component or a second sub-component on a first production line L1, the first sub-component or the second sub-component being transferred to a secondary assembly station, and then from the secondary assembly station to a third production line L3 or a second production line L2. After the tooling to form the second component is assembled with the first mold table at a primary assembly station, it is transferred to the secondary assembly station of the first production line L1 or the transfer station of the third production line L3, and then assembled with the first sub-component or the second sub-component to form the aforementioned first empty mold table or second empty mold table.

[0218] For example, a first or second empty mold platform is formed at a secondary assembly station on a first production line, the secondary assembly station being located in front of the primary assembly station in the transmission direction. For example, a first or second sub-component is transferred from the secondary assembly station to a secondary transfer station on a third production line L3, the secondary transfer station being located behind the transfer station in the transmission direction. Alternatively, the first or second sub-component is transferred from the secondary assembly station to a secondary hoisting station on a second production line L2, the secondary hoisting station being located in front of the primary hoisting station in the transmission direction. After the first or second sub-component is transferred to the second production line L2 or the third production line L3, the tooling to form the second component is transferred to the secondary assembly station, and then the first or second sub-component is hoisted to the secondary assembly station and assembled with the tooling to form the second component to form the aforementioned first or second empty mold platform.

[0219] It should be noted that the first or second sub-component provided in this application is not limited to being transferred on the first production line L1, but can also be transferred on the second production line L2. For example, the first or second sub-component can be transferred to the secondary hoisting station on the second production line L2.

[0220] Furthermore, in some possible implementations, the tooling that forms the second component is assembled with the first mold platform at a transfer station on the third production line L3, and the first sub-component and the second sub-component are hoisted to the transfer station and assembled with the tooling that forms the second component to form the aforementioned first empty mold platform or second empty mold platform.

[0221] Referring to Figures 39(a) and (b), this application also provides a method for producing building walls, comprising the following steps:

[0222] Step S7: As shown in Figure 39(a), an uncured third wall panel 10a is provided.

[0223] Exemplarily, the specific steps for providing the uncured third wall panel 10a include: transferring a third mold on a first production line L1; the third mold being transferred to a primary casting station; and pouring building materials into the cavity of the third mold at the primary casting station to form the uncured third wall panel 10a. Exemplarily, the shape and structure of the third mold can be the same as that of the second mold 400 in the above embodiments (including a template 401, a top mold 402, and a side mold 403). The building material is, for example, concrete or other cement-based materials. Exemplarily, the structure of the third wall panel 10a is the same as that of the first wall panel 10.

[0224] Step S8: Hoist the finished component (i.e., the "I-shaped" building wall, excluding the second tie member 41) formed in the above embodiment, and insert the first wall panel 10 and the second wall panel 20 of the finished component into the uncured building material forming the third wall panel 10a. The first wall panel 10 and the second wall panel 20 are respectively perpendicular to the third wall panel 10a. After the third wall panel 10a solidifies, a frame beam is formed. That is, the "I-shaped" building wall formed above is spliced ​​with another prefabricated straight wall panel to form a frame beam. For example, the prefabricated straight wall panel closes one end of the cavity of the "I-shaped" building wall.

[0225] For example, after the “one-line” building wall and another prefabricated straight wall panel are spliced ​​together (the structure shown in Figure 39(b)), they are transferred to the curing kiln on the third production line L3. After curing in the curing kiln, the uncured building material forming the third wall panel 10a is solidified. After the third wall panel 10a is solidified, it is fixedly connected to the first wall panel 10 and the second wall panel respectively.

[0226] Although the present invention has been illustrated and described with reference to certain preferred embodiments, those skilled in the art should understand that the above description is a further detailed explanation of the present invention in conjunction with specific embodiments, and should not be construed as limiting the specific implementation of the present invention to these descriptions. Those skilled in the art can make various changes in form and detail, including some simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A height adjustment component, characterized in that, include: The height adjustment unit includes a base and multiple adjustment components, which are detachably connected to the base. Along the height direction, the multiple adjustment components are stacked and used to support a portion of the end positioning fixture beam.

2. The height adjustment component according to claim 1, characterized in that, The height adjustment unit also includes: Fasteners extend along the height direction and are detachably connected to the base. Each adjustment member includes an adjustment connection portion corresponding to the fastener. The adjustment connection portion passes through the corresponding adjustment member along the height direction. The adjustment connection portions of the plurality of adjustment members are arranged opposite to each other along the height direction. The fastener passes through the adjustment connection portions of the plurality of adjustment members so that the plurality of adjustment members are detachably connected to the base via the fasteners.

3. The height adjustment component according to claim 2, characterized in that, The adjusting connection is a fastening through hole, and each of the fastening through holes includes an opening that extends from the edge of the adjusting member inward. Each of the plurality of adjusting members has a corresponding fastening through hole that extends along the height direction to form a fastening channel. The fastener passes through the fastening channel along the height direction to fix the plurality of adjusting members and detachably connect them to the base.

4. The height adjustment component according to claim 3, characterized in that, The fastener is a fastening bolt, the adjusting component is an adjusting shim, the fastening through hole is a U-shaped groove, and the base has a threaded hole corresponding to the fastening bolt. The fastening bolt passes through the fastening channel formed by the U-shaped grooves of the multiple adjusting shims along the height direction and is threadedly connected to the threaded hole of the base.

5. The height adjustment assembly according to any one of claims 1 to 4, characterized in that, Also includes: A guide portion extends along a second direction, and the base is connected to the guide portion and is movable relative to the guide portion along the second direction to drive the end positioning fixture beam to move along the second direction. The second direction intersects the height direction. The guide portion has a guide fixing portion for connecting with the bottom wall of the longitudinal beam to restrict the movement of the guide portion relative to the bottom wall of the longitudinal beam.

6. The height adjustment assembly according to claim 5, characterized in that, The guide part is a slide rail, the base is a slider, the slider is slidably connected to the slide rail, and the guide fixing part is a fixing threaded hole, which is used to be threadedly connected to the bottom wall of the longitudinal beam by bolts. The slider includes a groove extending along the second direction. Along the third direction, each inner wall of the groove has a protrusion, and each side wall of the slide rail has a concave portion corresponding to the protrusion. The protrusion and the concave portion engage to allow the groove to be fitted onto the slide rail and slidably connected to the slide rail. The height direction intersects the third direction, and the second direction intersects the third direction.

7. A tooling, characterized in that, include: A frame having a frame cavity extending vertically along a first direction, the frame comprising: A first crossbeam and a second crossbeam are spaced apart along a second direction, and the first crossbeam and the second crossbeam extend along a third direction, respectively; A first longitudinal beam and a second longitudinal beam are spaced apart along the third direction. The first longitudinal beam and the second longitudinal beam extend along the second direction respectively. The end of the first longitudinal beam is provided with a first moving groove, and the end of the second longitudinal beam is provided with a second moving groove. The first moving groove and the second moving groove are arranged opposite to each other along the third direction. The first crossbeam, the first longitudinal beam, the second crossbeam, and the second longitudinal beam are connected in sequence to form the frame cavity; The first movable slot and the second movable slot are respectively provided with a height adjustment component as described in any one of claims 1 to 6, and the bottom wall of the first movable slot and the bottom wall of the second movable slot are respectively connected to the base of the corresponding height adjustment component; An end positioning fixture beam is installed in the frame cavity and extends along the third direction. Both ends of the end positioning fixture beam in the third direction are provided with connecting parts. The connecting parts at both ends extend into the first moving groove and the second moving groove respectively, are connected to the corresponding height adjustment parts, and are located on the upper side of the plurality of adjustment parts and are supported by the plurality of adjustment parts.

8. The tooling according to claim 7, characterized in that, Each of the connecting parts has a connecting through hole corresponding to the fastener of the height adjustment part, and the fastener passes through the connecting through hole and the adjustment connecting part of the plurality of adjusting members along the first direction and is detachably connected to the base of the height adjustment part.

9. The tooling according to claim 7 or 8, characterized in that, The bottom walls of the first moving groove and the second moving groove are respectively connected to the guide parts of the corresponding height adjustment components, and are connected to the base through the guide parts. After the connecting part of the end positioning fixture beam can follow the base to move to a set position relative to the guide part in the second direction, each connecting part is fixed relative to the frame through the positioning component.

10. The tooling according to claim 9, characterized in that, The positioning component includes a positioning pin and positioning holes provided on each of the connecting parts, the first longitudinal beam, and the second longitudinal beam. After the positioning holes on the connecting parts and the first longitudinal beam at one end of the end positioning fixture beam are aligned along the first direction, the positioning pin is inserted into the positioning hole. After the positioning holes on the connecting parts and the second longitudinal beam at the other end of the end positioning fixture beam are aligned along the first direction, the positioning pin is inserted into the positioning hole.

11. The tooling according to any one of claims 7, 8, and 10, characterized in that, The end positioning fixture beam includes a first end positioning fixture beam and a second end positioning fixture beam spaced apart along the second direction, and the connecting portion is provided at both ends of the first end positioning fixture beam and the second end positioning fixture beam in the third direction.

12. The tooling according to claim 7, characterized in that, The tooling also includes: A tie-fitting assembly, at least a portion of which is located within the frame cavity and connected to the frame, wherein a plurality of first tie-fitting members are fixed to the tie-fitting assembly; The reinforcing steel bars of the wall structure are located within the frame cavity; A mold platform, supported on the upper side of the frame in a first direction, has a mold platform cavity. One end of the first tie member extends into the mold platform cavity from the bottom wall of the mold platform cavity. Building materials to form the second wall panel are cast in the mold platform cavity. The lower side of the frame in a first direction is used to place it on a pre-cast first wall panel, so that the other end of the first tie member is inserted into the uncured building material forming the first wall panel.

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