System and method for batter extrusion device for food processing

Abstract

The various embodiments of the present invention provide system and method for batter extrusion device for food processing designed to shape batter into a plurality of snacks using a linear actuator (100) for consistent, effortless operation. The system includes a Batter Jar (103), Press Plate (101), interchangeable Disc Plates (105), and a three-way Switch (106) offering Forward, OFF, and Reverse functions. Powered by a rechargeable Battery (107), the system operates cordlessly, providing portability and ease of use. An LED (108) indicator shows battery status, ensuring the user is aware when the device is ready for operation. The modular design allows for easy swapping of Disc Plates (105) to create a plurality of snack shapes, and all food-contact components are made from food-grade materials to ensure safety and hygiene. The system provides a compact, efficient, and user-friendly solution for automated snack preparation with minimal physical effort.

Description

SYSTEM AND METHOD FOR BATTER EXTRUSION DEVICE FOR FOOD PROCESSING

[0001] The present invention is generally related to food processing. The present invention is particularly related to device for processing foods made with batter. The present invention is more particularly related to system and method for batter extrusion device for food processing.

[0002] The manual snack extrusion devices, such as those used for making traditional snacks like Murukku or Idiyappam, rely heavily on physical effort. These devices typically require the user to rotate a handle or press a lever to push the batter through patterned plates, resulting in snack shapes. While these machines are effective, they are physically demanding, often requiring a significant amount of strength and repetitive motion, which can be challenging for prolonged use.

[0003] Current automated solutions in the market are often bulky, complex, and limited to specific snack types, lacking the versatility to create multiple snack shapes from a single device. Moreover, many of these machines are not portable, making them unsuitable for use in compact kitchens or outdoor environments. The need for frequent manual intervention, including adjusting settings and manually loading batter, further diminishes their appeal.

[0004] Hence, there exists a need for system and method for batter extrusion device for food processing that is compact, portable, and reduces the physical effort required for snack extrusion while providing versatility in the shapes and patterns of snacks that can be produced.

[0005] The abovementioned shortcomings, disadvantages and problems are addressed herein, which will be understood by reading and studying the following specification.OBJECT OF THE INVENTION

[0006] The primary object of the present invention is to provide system and method for batter extrusion device for food processing.

[0007] Another object of the present invention is to provide a batter extrusion device that reduces the need for manual effort.

[0008] Yet another object of the present invention is to enable consistent and efficient extrusion of batter or dough.

[0009] Yet another object of the present invention is to provide simple, user-friendly control mechanism for batter extrusion.

[0010] Yet another object of the present invention is to support the preparation of plurality of snacks using a single device.

[0011] Yet another object of the present invention is to provide a compact and portable system suitable for use in small kitchens or outdoor settings.

[0012] Yet another object of the present invention is to provide rechargeable battery-based system for convenient, cordless operation.

[0013] Yet another object of the present invention is to provide a robust and modular design that is easy to assemble, disassemble, and clean.

[0014] Yet another object of the present invention is to provide versatile device capable of extruding dough of varying consistencies with precision.

[0015] These and other objects and advantages of the present invention will become readily apparent from the following detailed description taken in conjunction with the accompanying drawings.

[0016] The various embodiments of the present invention provide system and method for batter extrusion device for food processing.

[0017] According to one embodiment of the present invention, a system is provided for batter extrusion device for food processing. The system comprises: a linear actuator moving the press plate in a linear motion within the batter jar; a press plate for pushing the batter through a disc plate; a flange securing a batter jar assembly to the device; a batter jar holding the batter; a batter jar cap a disc plate in position; a plurality of disc plates enabling a plurality of shapes for the extruded batter; a switch controlling the movement of the batter; a battery powering the system; an LED providing visual indication for the charge status of the battery; a bottom enclosure; a flange support; a gasket; a battery connector pin; a top enclosure; and a plurality of socket head screws. The linear actuator moves the press plate in a linear motion within the batter jar, converting electrical energy from the battery into mechanical force, and pushing the batter through the disc plate to extrude it in the desired shape. The actuator is precisely engineered for a plurality of stroke lengths and loads for handling batter or dough of varying consistencies effectively. The press plate applies pressure to the batter or dough loaded in the batter jar. The press plate is made from food-grade material, and is designed to fit securely within the actuator, ensuring consistent and controlled movement. The press plate compresses the batter against the disc plate as the linear actuator pushes forward, forcing the batter through the openings to create snacks in the chosen pattern. The flange acts as a support structure, securing the batter jar assembly to the main body of the system ensuring that the batter jar remains stable during the extrusion process. The flange is further equipped with rib features that allow the batter jar to lock into place, preventing any movement that could affect the accuracy of the extrusion. The batter jar is a cylindrical container that holds the batter to be extruded, made of food-grade material and designed to fit securely within the system’s body. The batter jar cap is attached to the top of the batter jar and holds the selected disc plate. The batter jar cap ensures the disc plate is firmly positioned and aligned with the press plate, facilitating efficient extrusion. The switch is provided with three-way control mechanism, enabling the user to control the movement of the linear actuator. The switch is configured with three positions: Forward, OFF, and Reverse, wherein the Forward position, the actuator pushes the press plate forward to extrude the batter, the Reverse position retracts the press plate to its initial position, and the OFF position stops the actuator entirely. The switch provides precise control over the extrusion process, allowing users to manage the snack-making operation easily. The battery supplies electrical energy to the linear actuator and other components, wherein the battery is configured to be detachable and rechargeable. The battery provides portability and convenience, allowing the device to be used cordlessly. The battery is designed with a docking system ensuring a secure connection, and its detachable nature facilitates easy recharging. The LED indicator serves as a visual aid, providing real-time feedback on the battery’s status. When the battery is charged and docked, the LED glows green, signaling that the device is ready for operation, and when the battery is not sufficiently charged, the LED remains off, prompting the user to recharge or replace the battery. This feature enhances the user experience by ensuring that they are always aware of the device's operational status.

[0018] According to one embodiment of the present invention, a method is provided for batter extrusion device for food processing. The method includes docking the battery into the device for powering the system; inserting the desired disc plate into the batter jar and securing it with the cap; loading batter into the jar and locking the assembly with the flange for stability; and extruding the batter by controlling using the switch, wherein the forward motion activates the press plate to push the batter through the disc plate, creating the shape of the snack using the batter.

[0019] These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating the preferred embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.

[0020] The other objects, features and advantages will occur to those skilled in the art from the following description of the preferred embodiment and the accompanying drawings in which:

[0021] illustrates an overall view of batter extrusion device for food processing, according to one embodiment of the present invention.

[0022] illustrates a bottom enclosure and its integration with the linear actuator, according to one embodiment of the present invention.

[0023] illustrates a top view of the linear actuator mechanism within the system, according to one embodiment of the present invention.

[0024] illustrates the assembly of the LED and flange support structure, according to one embodiment of the present invention.

[0025] illustrates a layout of the switch control mechanism, according to one embodiment of the present invention.

[0026] illustrates the assembly of the rechargeable battery and battery connector pin within the system, according to one embodiment of the present invention.

[0027] illustrates a flange used for securing the batter jar assembly to the system, according to one embodiment of the present invention.

[0028] illustrates a batter jar assembly, according to one embodiment of the present invention.

[0029] illustrates a configuration of disc plates for extruding batter into a plurality of snack shapes, according to one embodiment of the present invention.

[0030] illustrates a process flow of the method for batter extrusion device for food processing, according to one embodiment of the present invention.

[0031] Although the specific features of the present invention are shown in some drawings and not in others. This is done for convenience only as each feature may be combined with any or all of the other features in accordance with the present invention.

[0032] In the following detailed description, a reference is made to the accompanying drawings that form a part hereof, and in which the specific embodiments that may be practiced is shown by way of illustration. These embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments and it is to be understood that other changes may be made without departing from the scope of the embodiments. The following detailed description is therefore not to be taken in a limiting sense.

[0033] The various embodiments of the present invention provide system and method for batter extrusion device for food processing.

[0034] According to one embodiment of the present invention, a system is provided for batter extrusion device for food processing. The system comprises: a linear actuator moving the press plate in a linear motion within the batter jar; a press plate for pushing the batter through a disc plate; a flange securing a batter jar assembly to the device; a batter jar holding the batter; a batter jar cap a disc plate in position; a plurality of disc plates enabling a plurality of shapes for the extruded batter; a switch controlling the movement of the batter; a battery powering the system; an LED providing visual indication for the charge status of the battery; a bottom enclosure; a flange support; a gasket; a battery connector pin; a top enclosure; and a plurality of socket head screws.

[0035] According to one embodiment of the present invention, the linear actuator moves the press plate in a linear motion within the batter jar, converting electrical energy from the battery into mechanical force, and pushing the batter through the disc plate to extrude it in the desired shape. The actuator is precisely engineered for a plurality of stroke lengths and loads for handling batter or dough of varying consistencies effectively.

[0036] According to one embodiment of the present invention, the press plate applies pressure to the batter or dough loaded in the batter jar. The press plate is made from food-grade material, and is designed to fit securely within the actuator, ensuring consistent and controlled movement. The press plate compresses the batter against the disc plate as the linear actuator pushes forward, forcing the batter through the openings to create snacks in the chosen pattern.

[0037] According to one embodiment of the present invention, the flange acts as a support structure, securing the batter jar assembly to the main body of the system ensuring that the batter jar remains stable during the extrusion process. The flange is further equipped with rib features that allow the batter jar to lock into place, preventing any movement that could affect the accuracy of the extrusion.

[0038] According to one embodiment of the present invention, the batter jar is a cylindrical container that holds the batter to be extruded, made of food-grade material and designed to fit securely within the system’s body. The batter jar cap is attached to the top of the batter jar and holds the selected disc plate. The batter jar cap ensures the disc plate is firmly positioned and aligned with the press plate, facilitating efficient extrusion.

[0039] According to one embodiment of the present invention, a switch is provided with three-way control mechanism, enabling the user to control the movement of the linear actuator. The switch is configured with three positions: Forward, OFF, and Reverse, wherein the Forward position, the actuator pushes the press plate forward to extrude the batter, the Reverse position retracts the press plate to its initial position, and the OFF position stops the actuator entirely. The switch provides precise control over the extrusion process, allowing users to manage the snack-making operation easily.

[0040] According to one embodiment of the present invention, the battery supplies electrical energy to the linear actuator and other components, wherein the battery is configured to be detachable and rechargeable. The battery provides portability and convenience, allowing the device to be used cordlessly. The battery is designed with a docking system ensuring a secure connection, and its detachable nature facilitates easy recharging.

[0041] According to one embodiment of the present invention, the LED indicator serves as a visual aid, providing real-time feedback on the battery’s status. When the battery is charged and docked, the LED glows green, signaling that the device is ready for operation, and when the battery is not sufficiently charged, the LED remains off, prompting the user to recharge or replace the battery. This feature enhances the user experience by ensuring that they are always aware of the device's operational status.

[0042] According to one embodiment of the present invention, a method is provided for batter extrusion device for food processing. The method includes docking the battery into the device for powering the system; inserting the desired disc plate into the batter jar and securing it with the cap; loading batter into the jar and locking the assembly with the flange for stability; and extruding the batter by controlling using the switch, wherein the forward motion activates the press plate to push the batter through the disc plate, creating the shape of the snack using the batter.

[0043] According to one embodiment of the present invention, a method is provided for batter extrusion device for food processing. The method includes Assembling the linear actuator onto the bottom enclosure using the specified socket head screw; Installing the LED, flange support, and gasket into the bottom enclosure; Setting up the battery connector and the switch within the bottom enclosure, ensuring proper wiring for control; Attaching the top enclosure using socket head screws to secure the enclosure tightly; Installing the switch onto the enclosure with a snap-fit mechanism for proper positioning and function; Securing the flange into the system using counter-sunk socket head screws; Inserting the rechargeable battery into the device to power the system; Preparing the batter jar assembly by placing the disc plate into the cap and securing it with the batter jar; Attaching the press plate into the linear actuator using counter-sunk screws; Loading the batter into the batter jar and ensuring it is distributed evenly for consistent extrusion; Locking the batter jar assembly into the system by securing it with the flange to ensure stability; and Operating the switch to control the extrusion process, where the press plate moves forward to push the batter through the disc plate and create the desired snack shape.

[0044] According to one embodiment of the present invention, a system for batter extrusion device for food processing is provided. The system includes a Linear Actuator 100, a Press Plate 101, a Flange 102, a Batter Jar 103, Batter Jar Cap 104, a Disc Plate 105, a Switch 106, a Battery 107, a LED 108, M6 x 20mm Socket Head Screw 109, Bottom Enclosure 110, Flange Support 111, Gasket 112, Battery Connector Pin 113, Top Enclosure 114, M3 x 8mm Socket Head Screw 115, M3 x 8mm Socket Head Screw 116, and M3 x 18mm Socket Head Screw 117.

[0045] illustrates an overall view of batter extrusion device for food processing, according to one embodiment of the present invention.

[0046] illustrates a bottom enclosure and its integration with the linear actuator, according to one embodiment of the present invention.

[0047] illustrates a the side view of the linear actuator mechanism within the system indicating the stroke length 301, according to one embodiment of the present invention.

[0048] illustrates the assembly of the LED and flange support structure, according to one embodiment of the present invention.

[0049] illustrates the assembly of the battery connector pin, switch, top enclosure and flange, according to one embodiment of the present invention.

[0050] illustrates the assembly of the rechargeable battery and battery connector pin within the system, according to one embodiment of the present invention.

[0051] illustrates a flange used for securing the batter jar assembly to the system, according to one embodiment of the present invention.

[0052] illustrates a batter jar assembly, according to one embodiment of the present invention.

[0053] illustrates a configuration of the dough (901) within the battery jar assembly with a plurality of disc plates for extruding batter into a plurality of snack shapes, according to one embodiment of the present invention.

[0054] illustrates a process flow of the method for batter extrusion device for food processing, according to one embodiment of the present invention. The method comprises: Docking the battery (1001); Inserting desired disc plate in batter jar and lock with batter jar cap (1002); Loading dough / batter inside batter jar assembly (1003); Locking batter jar assembly with the flange (1004); and Extruding the dough / batter using switch control (1005).

[0055] Although the embodiments herein are described with various specific embodiments, it will be obvious for a person skilled in the art to practice the embodiments herein with modifications.ADVANTAGES OF THE INVENTION

[0056] The various embodiments of the present invention provide system and method for batter extrusion device for food processing. The system eliminates the need for manual effort and enables a smooth, automated extrusion process using the linear actuator. The system enables users to operate the machine effortlessly with a single, intuitive switch for easy control. The rechargeable battery, complete with a docking station, provides cordless operation, enhancing portability and convenience. The device is designed to be easy to use and maintain, with modular components that allow for quick disassembly and cleaning. Its compact and robust design makes it suitable for small spaces and ensures long-term durability. Additionally, the invention supports multiple snack shapes through interchangeable disc plates, allowing for versatility and variety in snack production with a single machine.

[0057] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and / or adapt for various applications such as specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modifications. However, all such modifications are deemed to be within the scope of the claims.

Claims

A system for batter extrusion device for food processing, the system comprises:a Linear Actuator (100), wherein the Linear Actuator (100) is configured to move a Press Plate (101) in a linear motion within a Batter Jar (103);a Press Plate (101), wherein the Press Plate (101) pushes batter through a Disc Plate (105);a Flange (102), wherein the Flange (102) secures a batter jar assembly to the system;a Batter Jar (103), wherein the Batter Jar (103) for holds the batter, made of food-grade material;a Batter Jar Cap (104), wherein the Batter Jar Cap (104) secures a Disc Plate (105) in place within the batter jar assembly;a plurality of interchangeable Disc Plates (105), wherein the Disc Plates (105) form various snack shapes while extruding the batter;a Switch (106), wherein the Switch (106) is configured with three-way control (Forward, OFF, Reverse) controlling the movement of the linear actuator;a rechargeable, detachable Battery (107), wherein the Battery (107) powers the entire system;an LED (108), wherein the LED (108) indicator provides visual feedback on battery status;a Bottom Enclosure (110), Top Enclosure (114), Flange Support (111), and Gasket (112), wherein the Bottom Enclosure (110), Top Enclosure (114), Flange Support (111), and Gasket (112) provide structural stability, houses and protects the internal components of the system;a Battery Connector Pin (113), wherein the Battery Connector Pin (113) secures the battery connection;and a plurality of Socket Head Screws (109, 115, 116, 117), wherein the Socket Head Screws (109, 115, 116, 117) enable assembling the various components of the system.The system as claimed in claim 1, wherein the Linear Actuator (100) converts electrical energy from the Battery (107) into mechanical force moving the Press Plate (101) in a linear motion within the Batter Jar (103), enabling the extrusion of batter through the Disc Plate (105), and wherein the actuator is engineered to handle a plurality of stroke lengths and loads to extrude batter of different consistencies for making a plurality of snacks.The system as claimed in claim 1, wherein the Press Plate (101) is made of food-grade material and is configured to apply consistent pressure on the batter within the Batter Jar (103), and wherein the Press Plate (101) compresses the batter against the Disc Plate (105) to extrude the batter into desired snack shapes.The system as claimed in claim 1, wherein the Flange (102) secures the batter jar assembly to the system, and wherein the Flange (102) includes rib features that lock the Batter Jar (103) in place to prevent movement during the extrusion process, ensuring accuracy in the snack shape formation.The system as claimed in claim 1, wherein the Batter Jar (103) and Batter Jar Cap (104) form a batter jar assembly holding the batter securely, and wherein the Batter Jar Cap (104) is configured to hold the Disc Plate (105) in place, ensuring that the Disc Plate (105) remains aligned with the Press Plate (101) during extrusion, and wherein the assembly is made of food-grade materials to ensure hygiene and safety during operation.The system as claimed in claim 1, wherein the Switch (106) is configured with three-way control, enabling the Forward position for extruding batter, the Reverse position for retracting the Press Plate (101) to its original position, and the OFF position for halting the operation, and wherein the Switch (106) allows precise control over the extrusion process.A method for batter extrusion device for food processing, the method includes:docking the rechargeable Battery (107) into the system to power the device;selecting and inserting the desired Disc Plate (105) into the Batter Jar (103) and securing it with the Batter Jar Cap (104);loading the batter into the Batter Jar (103) and securing the jar assembly with the Flange (102) for stability; andoperating the Switch (106) to move the Press Plate (101) via the Linear Actuator (100), pushing the batter through the Disc Plate (105) to form the desired snack shape.The method as claimed in claim 7, wherein the method further comprises:Assembling the Linear Actuator (100) onto the Bottom Enclosure (110) using the specified Socket Head Screw (109);Assembling the LED (108), Flange Support (111), and Gasket (112) into the Bottom Enclosure (110);Assembling the Battery Connector Pin (113) and the Switch (106) within the Bottom Enclosure (110), ensuring proper wiring for control;Attaching the Top Enclosure (114) using Socket Head Screws (115) to secure the enclosure tightly;Installing the Switch (106) onto the Top Enclosure (114) with a snap-fit mechanism for proper positioning and function;Securing the Flange (102) into the system using a plurality of Counter-Sunk Socket Head Screws (117);Docking the rechargeable Battery (107) into the device to power the system;Preparing the Batter Jar (103) assembly by placing the Disc Plate (105) into the Batter Jar Cap (104) and securing it with the Batter Jar (103);Attaching the Press Plate (101) into the Linear Actuator (100) using counter-sunk screws;Loading the batter or dough into the Batter Jar (103) and ensuring it is distributed evenly for consistent extrusion;Inserting the Batter Jar (103) assembly into the system, rotating the batter jar (103) assembly and locking it with the Flange (102) to ensure stability; andOperating the Switch (106) to control the extrusion process, wherein the Press Plate (101) moves forward to push the batter through the Disc Plate (105) and create the desired snack shape.The method as claimed in claim 7, wherein the extrusion of the batter with minimal effort is achieved by using the Linear Actuator (100) converting electrical energy into mechanical force and driving the Press Plate (101) in a linear motion within the Batter Jar (103), applying consistent pressure on the batter, and pushing the batter through an interchangeable Disc Plate (105) forming a desired snack shape, wherein the linear movement of the actuator automates the pressing mechanism, reducing the manual effort typically required for extrusion; and retracting the Press Plate (101) to its original position using the Reverse control of the Switch (106), preparing the system for reloading or further extrusion cycles.The method as claimed in claim 7, wherein the assembling batter jar (103) includes placing the selected Disc Plate (105) into the Batter Jar Cap (104), securing the Batter Jar (103) with the Flange (102), and ensuring that the batter is evenly loaded into the Batter Jar (103) for consistent extrusion.

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