A furniture panel connection apparatus

Abstract

A furniture panel connection apparatus (100) that enables tool-free assembly and disassembly of a first furniture panel (122) and a second furniture panel (124). The apparatus comprises a magnetic field receiving plate (102) mounted on the first furniture panel (122) and a magnetic field transmitter (104) mounted on the second furniture panel (124), positioned to align with the magnetic field receiving plate (102). A tensioner mechanism interacts with the magnetic field receiving plate (102) and the magnetic field transmitter (104) to enhance structural stability and vibration resistance. The magnetic locking mechanism engages the magnetic field receiving plate (102) and the magnetic field transmitter (104) when the first and second furniture panels (122, 124) are positioned together. The tensioner mechanism reinforces the connection, ensuring a strong hold while allowing quick reconfiguration, making it ideal for modular furniture applications.

Description

[0001] A FURNITURE PANEE CONNECTION APPARATUS

[0002] FIELD OF THE INVENTION

[0003]

[0001] Embodiments of the present invention generally relate to furniture assembly and connection mechanisms for securing furniture panels, allowing tool-free assembly and disassembly. More particularly, the present invention relates to a furniture panel connection apparatus which makes the makes assembly / disassembly easier, faster and more reliable.

[0004] BACKGROUND OF THE INVENTION

[0005]

[0002] The manual assembly and disassembly of furniture panels present several challenges related to stability, alignment, and ease of use. Traditional fastening methods, such as screws, nails, and adhesive bonding, require tools and manual effort, making the process time-consuming and labour-intensive. These conventional methods also demand technical proficiency, as improper installation can result in structural instability, misalignment, or damage to the furniture panels. Additionally, mechanical fasteners such as screws and bolts tend to loosen over time due to vibrations, external forces, or repeated assembly and disassembly, leading to weakened connections and potential safety hazards.

[0006]

[0003] Existing furniture connection techniques include brackets, hinges, snap-fit connectors, and cam locks. While these methods provide some level of ease in assembly, they often suffer from drawbacks such as misalignment, weak holding force, and limited durability. For instance, snap-fit connectors rely on friction-based engagement, which can wear down with repeated use, reducing their effectiveness. Cam locks and dowel-based connectors, commonly used in ready-to-assemble furniture, require precise hole drilling and alignment, making them prone to installation errors and reducing their ability to withstand repeated assembly cycles. Furthermore, many of these conventional systems do not provide tool-free operation, increasing the complexity of furniture assembly. Magnetic fastening systems have been explored in the furniture industry to simplify assembly and disassembly processes. Some prior art solutions incorporate permanent magnets to achieve non-mechanical connections, allowing for quick attachment and detachment of panels. However, these systems often lack a reinforcement mechanism, making them susceptible to unintended disengagement due to vibrations, external loads, or improper handling. Additionally, most magnetic fasteners do not provide alignment features, leading to potential misalignment and reduced structural stability.

[0007]

[0004] Many existing solutions overlook the specific needs of ready-to-assemble furniture. These solutions often assume that magnetic fasteners are installed by experts or at the factory, but in theworld of ready-to-assemble furniture, customers themselves are responsible for assembly. These customers come from diverse backgrounds, with varying educational, cultural, and age-related differences. They have differing levels of skill and experience, which makes it essential for the furniture to be easy and fast to assemble. Therefore, there is a strong need for systems that are intuitive and user-friendly for all.

[0008]

[0005] In addition, some prior art solutions require considerable physical effort, particularly when assembling or disassembling panels, as they lack a straightforward mechanism for disengaging the magnetic field. This makes the process harder for users, especially those who may have limited strength or dexterity. Moreover, certain magnetic fasteners compromise the external aesthetic appearance of the furniture, as the fasteners or components are visible and detract from the overall design. This can be particularly problematic in furniture where visual appeal is important.

[0009]

[0006] Another limitation of existing solutions is their lack of versatility. Many prior art systems are not universally applicable to all types of furniture due to differences in design, size, and material. This restricts their effectiveness across a wide range of furniture products. Additionally, some solutions are difficult to apply to panels commonly used in the furniture industry, such as hollow or semi-hollow panels with thin external covers, which are prone to structural weaknesses and pose challenges when attempting to securely attach magnetic components. Therefore, there is a need for an improved furniture panel connection system that integrates a magnetic locking mechanism with a tensioner mechanism to enhance stability, precise alignment, and secure fastening. Such a system should enable tool-free assembly and disassembly while ensuring a robust connection that resists vibrations and external forces, thereby improving the durability and reliability of modular furniture.

[0010] SUMMARY OF THE INVENTION

[0011]

[0007] According to one aspect of the invention, there is provided a furniture panel connection apparatus that facilitates assembly and disassembly of a first furniture panel and a second furniture panel. The apparatus comprises a magnetic field receiving plate, a magnetic field transmitter, a tensioner mechanism, a latch, a groove and magnetic locking mechanism. The magnetic field receiving plate, which is mounted on the first furniture panel, and a magnetic field transmitter, which is mounted on the second furniture panel in alignment with the magnetic field receiving plate. The tensioner mechanism, interacts with the magnetic field receiving plate and the magnetic field transmitter to enhance stability. The latch, operably connected to the tensioner mechanism and configured to engage with the groove to reinforce the connection. The magnetic locking mechanism, engages the magnetic field receiving plate and the magnetic field transmitter whenthe first and second furniture panels are positioned together. The tensioner mechanism reinforces, the latch, and the groove work together to reinforce the connection, allowing for tool-free assembly and disassembly of the furniture.

[0012]

[0008] In accordance with an embodiment of the present invention, the magnetic field receiving plate includes a movable metal arm, which interacts with the magnetic field transmitter.

[0013]

[0009] In accordance with an embodiment of the present invention, the movable metal arm is housed within a cavity of the magnetic field receiving plate and is structured to move within the cavity to facilitate engagement and disengagement with the magnetic field transmitter.

[0014]

[0010] In accordance with an embodiment of the present invention, the magnetic field transmitter includes, but is not limited to, one or more permanent magnets selected from Neodymium (NdFeB, NIB or Neo), Samarium-Cobalt (SmCo), Alnico (AlNiCo), Ceramic Magnets, Ferrite Magnets, Bonded Rare-Earth Magnets, Rubberized Magnets, Composite Magnets, or a combination thereof.

[0015] [Oil] In accordance with an embodiment of the present invention, the magnetic field receiving plate and the magnetic field transmitter further include stabilizing columns and alignment holes to ensure precise positioning and vibration prevention.

[0016]

[0012] In accordance with an embodiment of the present invention, the tensioner mechanism includes a safety latch that engages with a molded slot to provide holding force, securing the first and second furniture panels in an assembled position and preventing unintended separation.

[0017]

[0013] In accordance with an embodiment of the present invention, the tensioner mechanism further comprises an arched protrusion, which applies force on the safety latch upon engagement. This increases the holding force between the magnetic field receiving plate and the magnetic field transmitter.

[0018]

[0014] In accordance with an embodiment of the present invention, the arched protrusion is shaped to create a tensioned fit, preventing unintended disengagement of the safety latch due to external forces or vibrations.

[0019]

[0015] In accordance with an embodiment of the present invention, the safety latch is manually operable, allowing a user to release the tensioner mechanism to facilitate disassembly of the first and second furniture panels.

[0020]

[0016] In accordance with an embodiment of the present invention, the magnetic locking mechanism is manually operable via a switch located on the magnetic field receiving plate.

[0021]

[0017] In accordance with an embodiment of the present invention, the magnetic field receiving plate, magnetic field transmitter, and tensioner mechanism are composed of, but not limited to, plastic, metal, and composite materials.

[0018] In accordance with an embodiment of the present invention, the magnetic locking mechanism and the tensioner mechanism function together to provide dual- stage security. Initially, the magnetic force connects the magnetic field receiving plate and the magnetic field transmitter, and the tensioner mechanism reinforces the connection to prevent accidental separation.

[0022]

[0019] In accordance with an embodiment of the present invention, the magnetic locking mechanism includes a movable metal arm positioned within a cavity of the magnetic field receiving plate, and the magnetic field transmitter contains one or more permanent magnets to engage the movable metal arm.

[0023]

[0020] In accordance with an embodiment of the present invention, the movable metal arm is structured to move within the cavity to facilitate engagement and disengagement with the magnetic field transmitter.

[0024] BRIEF DESCRIPTION OF THE DRAWINGS

[0025]

[0021] So that the manner in which the above recited features of the present invention can be understood in detail, a more particular to the description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, the invention may admit to other equally effective embodiments. These and other features, benefits and advantages of the present invention will become apparent by reference to the following text figure, with like reference numbers referring to like structures across the views, wherein:

[0026]

[0022] Figure 1 illustrates an exploded view of a furniture panel connection apparatus, in accordance with the present invention;

[0027]

[0023] Figure 2B-2C illustrates first furniture panel of the furniture panel connection apparatus, in accordance with the present invention;

[0028]

[0024] Figure 3 illustrates a magnetic field receiving plate of the furniture panel connection apparatus, in accordance with the present invention;

[0029]

[0025] Figure 4 illustrates an embodiment with furniture panel connection apparatus installed in a cupboard, in accordance with the present invention;

[0030]

[0026] Figure 5A-5B illustrates an embodiment with furniture panel connection apparatus installed in a bed, in accordance with the present invention;

[0031]

[0027] Figure 6A-6C illustrates an embodiment with furniture panel connection apparatus installed in a chair, in accordance with the present invention; and

[0028] Figure 7A- 12D illustrates different embodiments with furniture panel connection apparatus installed in a chair, in accordance with the present invention.

[0032] DETAILED DESCRIPTION OF THE DRAWINGS

[0033]

[0001] The present invention is described hereinafter by various embodiments with reference to the accompanying drawing, wherein reference numerals used in the accompanying drawing correspond to the like elements throughout the description.

[0034]

[0002] While the present invention is described herein by way of example using embodiments and illustrative drawings, those skilled in the art will recognize that the invention is not limited to the embodiments of drawing or drawings described and are not intended to represent the scale of the various components. Further, some components that may form a part of the invention may not be illustrated in certain figures, for ease of illustration, and such omissions do not limit the embodiments outlined in any way. It should be understood that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the scope of the present invention as defined by the appended claims. As used throughout this description, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense, (i.e., meaning must). Further, the words "a" or "an" mean "at least one” and the word “plurality” means “one or more” unless otherwise mentioned. Furthermore, the terminology and phraseology used herein is solely used for descriptive purposes and should not be construed as limiting in scope. Language such as "including," "comprising," "having," "containing," or "involving," and variations thereof, is intended to be broad and encompass the subject matter listed thereafter, equivalents, and additional subject matter not recited, and is not intended to exclude other additives, components, integers or steps. Likewise, the term "comprising" is considered synonymous with the terms "including" or "containing" for applicable legal purposes. Any discussion of documents, acts, materials, apparatus, articles and the like is included in the specification solely for the purpose of providing a context for the present invention. It is not suggested or represented that any or all of these matters form part of the prior art base or were common general knowledge in the field relevant to the present invention.

[0035]

[0003] This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein. Rather, the embodiment is provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those skilled in the art. In the following detailed description, numeric values and ranges areprovided for various aspects of the implementations described. These values and ranges are to be treated as examples only and are not intended to limit the scope of the claims. In addition, a number of materials are identified as suitable for various facets of the implementations. These materials are to be treated as exemplary and are not intended to limit the scope of the invention.

[0036]

[0004] The present invention provides an advanced furniture panel connection system that enables tool-free assembly and disassembly while ensuring secure, stable, and precisely aligned connections. It incorporates a dual- stage locking mechanism that initially engages through magnetic force and is reinforced by a secondary securing system, preventing unintended separation due to vibrations or external forces. The system enhances durability, ease of use, and reusability, making it ideal for modular and reconfigurable furniture. Unlike traditional fasteners, it eliminates the need for screws or adhesives, streamlining installation and reducing wear over time, offering a novel and efficient solution for modern furniture assembly.

[0037]

[0005] Figure 1 illustrates an exploded view of a furniture panel connection apparatus (100), in accordance with the present invention. As shown in Figure 1, the apparatus (100) may comprise, but is not limited to, a manual switch (1026), a first furniture panel (122), a second furniture panel (104), a magnetic field receiving plate (102), and a magnetic field transmitter (104).

[0038]

[0006] The manual switch (1026) is operably connected to a movable metal arm (1022) inside the magnetic field receiving plate (102), allowing for engagement and disengagement of the magnetic locking mechanism (it is referred in functional sense, and not as a separate device). The safety latch (1048) is a secondary locking element configured to prevent unintended separation due to vibrations or external forces. Additionally, the arched protrusion (1044) applies mechanical tension on the safety latch (1048), ensuring a firm and stable connection.

[0039]

[0007] The molded slot (1042) is positioned to receive the safety latch (1048), reinforcing the connection between furniture panels. Stabilizing columns fit into alignment holes (1046) in the magnetic field transmitter (104) to maintain precise alignment and reduce movement.

[0040]

[0008] The magnetic field receiving plate (102) may be made from durable materials such as metal alloys or high-strength plastic composites for longevity and resistance to mechanical wear. The magnetic field transmitter (104) houses one or more permanent magnets (1046), selected from, but not limited to, Neodymium (NdFeB, NIB or Neo), Samarium-Cobalt (SmCo), Alnico (AlNiCo), Ceramic Magnets, Ferrite Magnets, Bonded Rare-Earth Magnets, Rubberized Magnets, Composite Magnets, or a combination thereof. It may provide strong magnetic attraction, facilitating a secure and tool-free connection.

[0041]

[0009] Figure 2A-2C illustrates the first furniture panel of the furniture panel connectionapparatus, in accordance with the present invention. As shown in Figure 2A, the first furniture panel (122) serves as a primary structural component that houses the magnetic field receiving plate (102), enabling secure and tool-free attachment to the second furniture panel (104). The first furniture panel (122) includes molded slots (1042), alignment holes (1046), and a designated housing for the magnetic field receiving plate (102), ensuring proper positioning and stable engagement with the second furniture panel (104). The material for the first furniture panel (122) may be selected from, but is not limited to medium-density fiberboard, plywood, hardwood, composite engineered wood, plastic composites, metal alloys or combination thereof. The composite engineered wood may include, but is not limited to, Plywood, Medium-Density Fiberboard (MDF), Particleboard, Oriented Strand Board (OSB), High-Density Fiberboard (HDF), Laminated Veneer Lumber (LVL), Bamboo Plywood, and Wood Plastic Composite (WPC).

[0042]

[0010] The molded slots (1042) are designed to receive corresponding elements from the second furniture panel (104), ensuring a snug fit and preventing lateral movement. The alignment holes (1046) allow for precise positioning of the magnetic field transmitter (104), ensuring the locking mechanism operates efficiently.

[0043] [Oil] In figure 2B, the latch (1050) is positioned proximal to the magnetic field receiving plate (102) and is configured to engage with a groove (1048) in the second furniture panel (124), reinforcing the connection and preventing unintended separation. The latch (1050) forms part of the tensioner mechanism, which enhances the stability of the connection between the first and second furniture panels (122, 124).

[0044]

[0012] Further in figure 2C, the second furniture panel (124) houses the magnetic field transmitter (104) and includes stabilizing elements (1040) and alignment features (1046), ensuring precise engagement with the first furniture panel (122). These structural elements provide additional stability, minimize vibrations, and ensure a secure connection when the panels are brought together.

[0045]

[0013] Figure 3 illustrates the magnetic field receiving plate of the furniture panel connection apparatus, in accordance with the present invention. As shown in Figure 3, the magnetic field receiving plate (102) may include a movable metal arm (1022), a magnetic switch (1026), stabilizing columns, and alignment holes (1046).

[0046]

[0014] The movable metal arm (1022) is housed in a cavity inside the magnetic field receiving plate (102) and is operably controlled by the manual switch (1026). When the manual switch (1026) is activated, the movable metal arm (1022) engages with the magnetic field transmitter (104), securing the connection between the furniture panels. When deactivated, the metal armdisengages, allowing for separation of the panels.

[0047]

[0015] The alignment holes (1046) are configured to receive stabilizing columns from the magnetic field transmitter (104), ensuring precise alignment and vibration resistance. The magnet (1040) inside the magnetic field transmitter (104) generates a strong magnetic force to attract and hold the movable metal arm (1022), forming a secure, tool-free connection.

[0048]

[0016] The magnetic field receiving plate (102) is housed within the first furniture panel (122) to interact with the magnetic field transmitter (104) on the second furniture panel (104). This configuration allows for tool-free assembly and easy disassembly, reducing manual effort while ensuring a secure and durable connection. The material for the magnetic field receiving plate (102) may be selected from, but is not limited to, low-carbon steel, stainless steel (430), nickel-plated steel, soft magnetic composites (SMC), silicon steel, iron-based composites, aluminum with embedded magnetic inserts, fiber-reinforced plastic (FRP) with magnetic coating, polymer-bonded magnetic materials, or a combination thereof.

[0049]

[0017] Figure 4 illustrates an embodiment of the furniture panel connection apparatus installed in a cupboard, in accordance with the present invention. As shown in Figure 4, the apparatus (100) enables secure and stable attachment of cupboard panels without the need for mechanical fasteners such as screws or bolts.

[0050]

[0018] The magnetic locking mechanism and the tensioner mechanism work together to provide a robust yet flexible connection that resists external forces while allowing for easy disassembly. The safety latch (1048) ensures that the cupboard panels remain firmly attached, preventing accidental separation.

[0051]

[0019] The use of permanent magnets in the magnetic field transmitter (104) allows for repeated engagement and disengagement without weakening the locking force. Additionally, alignment holes (1046) and molded slots (1042) contribute to precise positioning, reducing the risk of misalignment.

[0052]

[0020] Figures 5A-5B illustrate an embodiment with the furniture panel connection apparatus installed in a bed, in accordance with the present invention. As shown in Figures 5A-5B, the apparatus (100) facilitates quick and secure assembly of bed panels, reducing the complexity associated with traditional fasteners.

[0053]

[0021] Such installations may eliminate the need for tools, making the bed frame easy to assemble and disassemble while maintaining high durability. The magnetic field-based system may help absorb minor vibrations, enhancing comfort and noise reduction.

[0054]

[0022] Figures 6A-6C illustrate an embodiment with the furniture panel connection apparatusinstalled in a chair, in accordance with the present invention. As shown in Figures 6A-6C, the apparatus (100) is used to securely assemble chair panels, providing a stable and tool-free connection.

[0055]

[0023] By integrating a magnetic field-based locking system, the chair can be assembled and disassembled with ease, maintaining durability and strength.

[0056]

[0024] In such embodiments, magnetic locking mechanism ensures that the chair panels remain securely fastened, while the tensioner mechanism would typically add mechanical reinforcement. The arched protrusion (1044) and molded slots (1042) contribute to stability, reducing the risk of accidental disassembly.

[0057]

[0025] Example: Exemplary Method of Installation or Best Use Case of the Present Invention in a Cupboard

[0058]

[0026] To illustrate the installation of the apparatus in the present invention, consider the embodiment shown in Figure 4. As illustrated in Figure 4, a cupboard configuration made up of solid wood is shown, where the furniture panel connection apparatus (100) is installed to facilitate secure, tool-free assembly of the cupboard panels. The cupboard in this embodiment has an exemplary height of 2000 mm, a width of 1200 mm, and a depth of 500 mm, making it suitable for storage applications in residential and commercial environments. The panels forming the cupboard, including shelves, side panels, and back support panels, are constructed from solid wood with a thickness of 18 mm to 25 mm, ensuring durability, high load-bearing capacity, and longterm resistance to deformation. This configuration allows for quick assembly and disassembly without the need for traditional screws, bolts, or adhesives, making it an ideal modular furniture solution.

[0059]

[0027] The furniture panel connection apparatus (100) consists of multiple components that work together to create a strong, vibration-resistant, and precisely aligned connection. The first furniture panel (122) and second furniture panel (124) are interconnected using the magnetic locking mechanism and tensioner mechanism, which are designed to enhance structural integrity while allowing quick reconfiguration of shelves and compartments. The magnetic field receiving plate (102), as illustrated in FIG. 3, is recessed into the first furniture panel (122) at a depth of 5 mm, allowing for a flush, hidden integration that does not affect the external appearance of the cupboard. The magnetic field transmitter (104) is correspondingly embedded into the second furniture panel (124) with a slot depth of 6 mm, ensuring maximum magnetic attraction and precise alignment. The stabilizing columns and alignment holes (1046), each with an 8 mm diameter, serve to prevent misalignment and restrict lateral movement, contributing to long-term durability and astable connection even under frequent use.

[0060]

[0028] A critical component of the installation is the control panel, which serves as the main interface for engaging and disengaging the connection mechanism. As depicted in FIG. 1, the control panel has an exemplary size of 60 mm x 40 mm x 12 mm, making it compact yet easily accessible for users. The manual switch (1026) integrated into the control panel allows effortless engagement and disengagement of the movable metal arm (1022) housed within the magnetic field receiving plate (102). The dual safety switch mechanism further enhances security, comprising: a primary locking switch, which activates the magnetic connection between the panels, and a secondary safety latch (1048), which prevents accidental disassembly due to vibrations, external impact, or improper handling.

[0061]

[0029] This dual-switch system ensures furniture panels remain securely connected under normal conditions while allowing controlled disassembly when necessary. The arched protrusion (1044) applies mechanical tension to the safety latch (1048), further strengthening the connection by keeping the panels locked under high-load conditions, such as when the cupboard stores heavy items like kitchenware, books, or office equipment.

[0062]

[0030] The magnetic field mechanism, illustrated in FIG. 2, plays a crucial role in the engagement and disengagement of the furniture panels. The magnetic field receiving plate (102) contains a movable metal arm (1022) made from nickel-plated steel, which interacts with the magnetic field transmitter (104) embedded in the second panel. The magnetic transmitter (104) houses Neodymium N52 magnets, selected for their high strength, corrosion resistance, and long-term reliability, providing a pull force of approximately 25 kg. This ensures a secure hold even in high-load applications, while also allowing easy disengagement when needed. The metal arm (1022) moves into position when the manual switch is activated, locking the panels together, and retracts when disengaged, allowing seamless removal or reconfiguration of cupboard components.

[0063]

[0031] To prevent panel vibrations and ensure precise alignment, the connection system includes reinforcement features such as molded slots (1042) and circular stabilizing columns. The molded slot (1042) is designed to accommodate lateral forces up to 50N, ensuring structural rigidity under repeated use. The stabilizing columns, each 8 mm in diameter, fit securely into alignment holes (1046), restricting unwanted movement and reducing noise. These enhancements ensure that the cupboard panels remain firmly attached even under frequent use, making them ideal for kitchen storage, office cabinets, and modular shelving units.

[0064]

[0032] The furniture panel connection apparatus (100) is designed for universal compatibility, allowing installation on a variety of panel thicknesses. For solid wood or MDF panels rangingfrom 18 mm to 25 mm, the connection apparatus is recessed for a seamless, integrated appearance. For lighter materials such as MDF or plywood (6 mm to 18 mm thickness), the apparatus (100) can be surface-mounted with additional stabilizing brackets to maintain structural strength. In some embodiments, honeycomb core sandwich panels or hollow PVC panels, the connection apparatus can be recessed for a seamless, integrated appearance; or can be surface-mounted with additional stabilizing brackets to maintain structural strength; or can be hidden inside, leaving only manual switches visible on the surface, (all these techniques are possible here). This flexibility makes the system may be used in place of solid wood or MDF panels suitable for both heavy-duty wooden cupboards and lightweight modular storage solutions.

[0065]

[0033] Beyond cupboard applications, the furniture panel connection apparatus (100) is highly versatile, making it well-suited for beds, sofas, tables, desks, armchairs, cabinets, dressers, nightstands, wardrobes, credenzas, ottomans, stools, TV benches, bookcases, chests, coffee tables, armoires, filing cabinets, headboards, office furniture, collapsible tables, exhibition stands, and retail display kiosks as shown in figure 7A-12D. The apparatus is customizable in size, with standard dimensions ranging from 50 mm to 150 mm, ensuring adaptability to various furniture designs. Its modular configuration allows for quick mass production, with pre-installed recesses enabling automated installation in large-scale manufacturing.

[0066]

[0034] Unlike motorized or electronically powered fasteners, this manual connection system operates without electricity, making it an eco-friendly alternative for modern furniture assembly. The absence of screws and adhesives reduces material waste, ensuring sustainable furniture production with minimal environmental impact. The use of high-quality materials, such as low-carbon steel for the safety latch (1048), anodized aluminum for the frame, and fiber-reinforced polymer composites for non-magnetic components, ensures a lightweight yet durable construction. The dual-locking mechanism enhances safety, preventing accidental detachment in high-load applications, making it suitable for cupboards storing heavy items such as kitchen appliances, books, or office supplies.

[0067]

[0035] The present invention offers a highly effective, tool-free, and reconfigurable furniture connection system, ensuring secure assembly, enhanced safety, and long-term durability. By utilizing a control panel with dual safety switches, a strong magnetic locking mechanism, and stabilizing alignment features, the system offers a superior alternative to traditional fastening methods. Whether for household, commercial, or industrial furniture applications, this innovative connection apparatus (100) ensures effortless assembly, energy efficiency, and a sleek, modern aesthetic. With its scalability in mass production, adaptability to different materials, and user-friendly design, the furniture panel connection apparatus (100) revolutionizes the way modular furniture is designed, manufactured, and assembled.

[0068]

[0036] The present invention offers several advantages, some of which are listed below:

[0069] Tool-Free and Hassle-Free Assembly of Furniture Panels: The furniture panel connection apparatus (100) eliminates the need for screws, bolts, or adhesives, enabling quick and tool- free assembly. The magnetic locking mechanism and tensioner mechanism work together to provide a secure attachment between panels, making the system ideal for modular, DIY, and ready-to-assemble furniture.

[0070] 2. Enhanced Structural Stability and Vibration Resistance: The safety latch (1048) and arched protrusion (1044) reinforce the connection, ensuring that the panels remain firmly attached even under external forces or vibrations. The alignment holes (1046) and stabilizing columns prevent panel misalignment, providing a rigid and stable furniture structure.

[0071] 3. Fast and Efficient Furniture Assembly: The magnetic field receiving plate (102) and magnetic field transmitter (104) enable a quick and precise connection. The system allows users to assemble or disassemble furniture in seconds, significantly reducing setup time. This feature is particularly useful for frequently moved or reconfigured furniture, such as office partitions, modular shelves, and collapsible tables.

[0072] ^.Minimal Wear and Long-Term Durability: The Unlike traditional connectors that loosen over time due to repeated use, the magnetic fastening system maintains its holding strength over multiple assembly and disassembly cycles. The tensioner mechanism ensures that the connection remains secure even after extended use, preventing degradation due to friction or mechanical stress.

[0073] 5. Precision Alignment for Seamless Furniture Construction: The alignment holes (1046), molded slots (1042), and stabilizing columns ensure precise positioning of furniture panels, reducing errors during installation. This results in a seamless and aesthetically pleasing furniture configuration, eliminating gaps or misaligned joints commonly found in traditional assembly methods.

[0074] 6. Adaptability to Various Furniture Types and Materials'. The furniture panel connection apparatus (100) is versatile and can be used in a wide range of furniture applications, including, but limited to, sofas, tables, desks, armchairs, cabinets, dressers, nightstands, wardrobes, credenzas, ottomans, stools, TV benches, bookcases, chests, coffee tables, armoires, filing cabinets, and headboards. It is compatible with furniture panels made from wood, plastic composites, metal alloys, and engineered materials, making it suitable for both residential andcommercial furniture applications.

[0075] 7. Compact, Lightweight, and Portable Connection Mechanism: The magnetic field receiving plate (102) and magnetic field transmitter (104) are designed to be lightweight yet strong, making the furniture easy to transport and reassemble. This feature is particularly beneficial for portable furniture, foldable workstations, and mobile storage units.

[0076] 8. Ideal for Modular and Reconfigurable Furniture Configurations: The The magnetic and mechanical fastening system is well-suited for furniture that requires frequent reconfiguration, such as adjustable office workstations, modular storage units, and collapsible furniture. Users can quickly detach and reassemble furniture components without causing damage, increasing configuration flexibility.

[0077] 9. Cost-Effective and Efficient Manufacturing: The furniture panel connection apparatus (100) simplifies production by reducing the need for drilling, precise hole alignment, and additional fasteners, thereby lowering manufacturing costs and production time. It enables mass production while maintaining consistent quality, making it a cost-effective solution for furniture manufacturers.

[0078]

[0037] Various modifications to these embodiments are apparent to those skilled in the art from the description and the accompanying drawings. The principles associated with the various embodiments described herein may be applied to other embodiments. Therefore, the description is not intended to be limited to the embodiments shown along with the accompanying drawings but is to be providing broadest scope of consistent with the principles and the novel and inventive features disclosed or suggested herein. Accordingly, the invention is anticipated to hold on to all other such alternatives, modifications, and variations that fall within the scope of the present invention and the appended claims.

Claims

CLAIMS:

1. A furniture panel connection apparatus (100) for assembling and disassembling a first furniture panel (122) and a second furniture panel (124), the apparatus comprising:a magnetic field receiving plate (102), configured to be mounted on the first furniture panel (122);a magnetic field transmitter (104), configured to be mounted on the second furniture panel (124) and positioned to align with the magnetic field receiving plate (102);a tensioner mechanism arranged to interact with the magnetic field receiving plate (102) and the magnetic field transmitter (104) to enhance stability;a latch, operably connected to the tensioner mechanism and configured to engage with a groove to reinforce the connection;wherein the magnetic field receiving plate (102) is engaged with the magnetic field transmitter (104) when the first and second furniture panels (122, 124) are brought together via a magnetic locking mechanism, and wherein the tensioner mechanism, the latch (1050), and the groove work together to reinforce the connection, allowing for tool-free assembly and disassembly of the furniture.

2. The apparatus as claimed in claim 1, wherein the magnetic field receiving plate (102) includes a movable metal arm (1022) positioned to interact with the magnetic field transmitter (104).

3. The apparatus as claimed in claim 2, wherein the movable metal arm (1022) is housed within a cavity in the magnetic field receiving plate (102) and is configured to move within the cavity to facilitate engagement and disengagement with the magnetic field transmitter (104).

4. The apparatus as claimed in claim 1, wherein the magnetic field transmitter (104) includes one or more permanent magnets (1046), selected from Neodymium (NdFeB, NIB or Neo), Samarium-Cobalt (SmCo), Alnico (AlNiCo), Ceramic Magnets, Ferrite Magnets, Bonded Rare- Earth Magnets, Rubberized Magnets, Composite Magnets, or a combination thereof.

5. The apparatus as claimed in claim 1, wherein the magnetic field receiving plate (102) and the magnetic field transmitter (104) further include stabilizing columns and alignment holes (1040) to ensure precise positioning and prevent vibration.

6. The apparatus as claimed in claim 1, wherein the tensioner mechanism includes a safety latch (1048) that engages with a corresponding molded slot (1042) to provide holding force, securing the first furniture panel (122) and the second furniture panel (124) in an assembled position and preventing unintended separation.

7. The apparatus as claimed in claim 6, wherein the tensioner mechanism further comprises an arched protrusion (1044), configured to apply force on the safety latch (1048) upon engagement, thereby increasing the holding force between the magnetic field receiving plate (102) and the magnetic field transmitter (104).

8. The apparatus as claimed in claim 7, wherein the arched protrusion (1044) is shaped to create a tensioned fit, preventing unintended disengagement of the safety latch (1048) due to external forces or vibrations.

9. The apparatus as claimed in claim 6, wherein the safety latch (1048) is manually operable, allowing a user to release the tensioner mechanism to facilitate disassembly of the first and second furniture panels (122, 124).

10. The apparatus as claimed in claim 1, wherein the magnetic field receiving plate (102), magnetic field transmitter (104), and tensioner mechanism are made from a combination of plastic, aluminum, wood, metal, and composite materials.

11. The apparatus as claimed in claim 1 , wherein the magnetic locking mechanism and the tensioner mechanism work together to provide dual-stage security, wherein the magnetic force initially connects the magnetic field receiving plate (102) and the magnetic field transmitter (104); and the tensioner mechanism reinforces the connection to prevent accidental separation.

12. The apparatus as claimed in claim 1, wherein the magnetic locking mechanism comprises a movable metal arm (1022) positioned within a cavity of the magnetic field receiving plate (102), and a magnetic field transmitter (104) containing one or more permanent magnets (1046) for engaging the movable metal arm (1022).

13. The apparatus as claimed in claim 12, wherein the movable metal arm (1022) is configured to move within the cavity to facilitate engagement and disengagement with the magnetic field transmitter (104).The apparatus as claimed in 13, wherein the magnetic locking mechanism is enabled manually operable via a switch (1026) on the magnetic field receiving plate (102).

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