Photosensitive resin composition, cured product, transfer film, laminate, method for producing cured product, method for producing semiconductor device, and semiconductor device
Patent Information
- Application Number
- PCT/JP2026/011577
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-03-28
- Filing Date
- 2026-03-24
- Publication Date
- 2026-10-01
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Figure JPOXMLDOC01-APPB-C000001 
Figure JPOXMLDOC01-APPB-C000002 
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Abstract
Description
Photosensitive resin composition, cured product, transfer film, laminate, method for producing cured product, method for producing semiconductor device, and semiconductor device
[0001] The present invention relates to a photosensitive resin composition, a cured product, a transfer film, a laminate, a method for producing a cured product, a method for producing a semiconductor device, and a semiconductor device.
[0002] In modern times, resin materials produced from resin compositions containing resins are utilized in various fields. Here, polyimide has excellent heat resistance, insulation properties, and the like, and is therefore applied to various uses. For example, in the case of semiconductor devices for mounting, polyimide can be used for insulating films, sealing materials, protective films, and the like. It is also known that polyimide is used in the form of a resin composition containing polyimide or a polyimide precursor in the above-mentioned applications.
[0003] For example, Patent Document 1 describes "a negative photosensitive resin composition comprising (A) a polyimide having a polymerizable functional group at a terminal, (B) a polymerizable compound having a urea bond, and (C) a photopolymerization initiator" ([Claim 1]).
[0004] Japanese Patent Application Laid-Open No. 2024-163067
[0005] The present inventor has studied the photosensitive resin composition described in Patent Document 1 and the like, and found that when a polymerization inhibitor is added from the viewpoint of storage stability over time, the shape uniformity of the obtained pattern (particularly a via pattern) may be inferior depending on the type of the polymerization inhibitor added.
[0006] Accordingly, an object of the present invention is to provide a photosensitive resin composition capable of forming a pattern excellent in shape uniformity, a cured product, a transfer film, a laminate, a method for producing a cured product, a method for producing a semiconductor device, and a semiconductor device.
[0007] As a result of intensive studies on the above problems, the present inventor found that a pattern excellent in shape uniformity can be formed by using a photosensitive resin composition containing a radical polymerization inhibitor having a boiling point of 250°C or higher, and completed the present invention. That is, the present inventor found that the above problems can be solved by the following constitution.
[0008] [1] A photosensitive resin composition comprising a resin having a radical polymerizable group, a radical polymerization initiator, and a radical polymerization inhibitor, wherein the boiling point of the radical polymerization inhibitor is 250°C or higher. [2] The photosensitive resin composition according to [1], wherein the radical polymerization inhibitor is a compound having a phenolic hydroxyl group. [3] The photosensitive resin composition according to [2], wherein the sum of the stereoparameter Es values of the Taft substituents at positions 2 and 6 of the benzene ring having the phenolic hydroxyl group is -2.5 or higher. [4] The photosensitive resin composition according to any one of [1] to [3], wherein the radical polymerization inhibitor is a compound represented by formula (1) or (2) described later. [5] The photosensitive resin composition according to any one of [1] to [3], wherein the radical polymerization inhibitor is a compound represented by formula (3) or (4) described later. [6] The photosensitive resin composition according to any one of [1] to [5], wherein the content of the radical polymerization inhibitor is 0.05 to 0.5% by mass relative to the total solid content of the photosensitive resin composition. [7] The photosensitive resin composition according to any one of [1] to [6], wherein the resin is a polyimide having an ethylenically unsaturated group. [8] The photosensitive resin composition according to any one of [1] to [7], further containing a chain transfer agent. [9] A cured product obtained by curing the photosensitive resin composition according to any one of [1] to [8].
[10] A cured product containing a polyimide and a radical polymerization inhibitor, wherein the boiling point of the radical polymerization inhibitor is 250°C or higher.
[11] The cured product according to
[10] , wherein the radical polymerization inhibitor is a compound represented by the following formula (1) or (2) described later.
[12] The cured product according to
[10] , wherein the radical polymerization inhibitor is a compound represented by the following formula (3) or (4) described later.
[13] A transfer film having a temporary support and a composition layer containing the photosensitive resin composition described in any of [1] to [8].
[14] A laminate comprising two or more layers made of the cured product described in any of [9] to
[12] , with a metal layer between any of the layers made of the cured product.
[15] A method for producing a cured product, comprising a film forming step of applying the photosensitive resin composition described in any of [1] to [8] onto a substrate to form a film.
[16] A method for manufacturing a cured product according to
[15] , comprising an exposure step of selectively exposing the film and a developing step of developing the film using a developer to form a pattern.
[17] A method for manufacturing a semiconductor device, comprising the method for manufacturing a cured product according to
[15] or
[16] .
[18] A semiconductor device comprising the cured product according to any one of [9] to
[12] .
[0009] As shown below, the present invention provides a photosensitive resin composition, a cured product, a transfer film, a laminate, a method for manufacturing a cured product, a method for manufacturing a semiconductor device, and a semiconductor device, all of which are capable of forming a pattern with excellent shape uniformity.
[0010] The main embodiments of the present invention will be described below. However, the present invention is not limited to the embodiments explicitly stated. In this specification, numerical ranges represented by the symbol "~" mean a range that includes the numerical values before and after "~" as the lower and upper limits, respectively. In this specification, the term "process" includes not only independent processes but also processes that are indistinguishable from other processes as long as the intended effect of the process is achieved. In the notation of groups (atomic groups) in this specification, notations that do not specify substituted or unsubstituted include both groups (atomic groups) with substituents and groups (atomic groups) without substituents. For example, "alkyl group" includes not only alkyl groups without substituents (unsubstituted alkyl groups) but also alkyl groups with substituents (substituted alkyl groups). In this specification, "exposure" includes not only exposure using light but also exposure using particle beams such as electron beams and ion beams, unless otherwise specified. Examples of light used for exposure include the emission line spectrum of mercury lamps, far ultraviolet light represented by excimer lasers, extreme ultraviolet (EUV) light, X-rays, electron beams, and other active light or radiation. In this specification, "(meth)acrylate" means both "acrylate" and "methacrylate," or either of them; "(meth)acrylic" means both "acrylic" and "methacrylic," or either of them; and "(meth)acryloyl" means both "acryloyl" and "methacryloyl," or either of them. In this specification, Me in structural formulas represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, tBu represents a tert-butyl group, and Ph represents a phenyl group. In this specification, total solids means the total mass of all components of the composition excluding the solvent. In this specification, solids concentration is the mass percentage of the components other than the solvent relative to the total mass of the composition. In this specification, weight-average molecular weight (Mw) and number-average molecular weight (Mn) are values measured using gel permeation chromatography (GPC) and are defined as polystyrene equivalent values, unless otherwise specified.In this specification, weight-average molecular weight (Mw) and number-average molecular weight (Mn) can be determined, for example, by using an HLC-8220GPC (manufactured by Tosoh Corporation) and connecting Guard Column HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (all manufactured by Tosoh Corporation) in series as columns. Unless otherwise specified, these molecular weights shall be measured using NMP (N-methyl-2-pyrrolidone) as the eluent. However, if NMP is unsuitable as an eluent, such as in cases of low solubility, THF (tetrahydrofuran) may be used. Unless otherwise specified, detection in GPC measurements shall be performed using a UV (ultraviolet) wavelength 254 nm detector. In this specification, when the positional relationship of each layer constituting a laminate is described as "up" or "down," it is sufficient that there are other layers above or below the reference layer among the multiple layers of interest. That is, a third layer or element may be interposed between the reference layer and the other layers, and the reference layer and the other layers do not need to be in contact. Unless otherwise specified, the direction in which layers are stacked on the substrate is referred to as "up," or, if there is a resin composition layer, the direction from the substrate to the resin composition layer is referred to as "up," and the opposite direction is referred to as "down." Note that this setting of up and down directions is for convenience in this specification, and in actual embodiments, the "up" direction in this specification may differ from vertically upward. In this specification, unless otherwise specified, a composition may contain two or more compounds corresponding to each component contained in the composition. Also, unless otherwise specified, the content of each component in the composition means the total content of all compounds corresponding to that component. In this specification, unless otherwise specified, the temperature is 23°C, the atmospheric pressure is 101,325 Pa (1 atmosphere), and the relative humidity is 50% RH. In this specification, preferred embodiments are more preferred embodiments.
[0011] [Photosensitive Resin Composition] The photosensitive resin composition of the present invention is a photosensitive resin composition containing a resin having radical polymerizable groups, a radical polymerization initiator, and a radical polymerization inhibitor. Furthermore, the radical polymerization inhibitor contained in the photosensitive resin composition of the present invention is a radical polymerization inhibitor having a boiling point of 250°C or higher.
[0012] As described above, the photosensitive resin composition of the present invention, when using a photosensitive resin composition containing a radical polymerization inhibitor with a boiling point of 250°C or higher, can form patterns with excellent shape uniformity. The reason for this effect is not entirely clear, but the inventors speculate as follows. First, in photosensitive resin compositions that form negative patterns (i.e., patterns in which unexposed areas are removed and exposed areas remain), when a pattern exposure is performed on a photosensitive resin composition layer formed on a substrate by coating or the like, exposure to the area of the photosensitive resin composition layer closer to the substrate side tends to be insufficient, resulting in the formation of reverse tapered patterns, which can lead to poor shape uniformity. Furthermore, it is known that a photosensitive resin composition layer formed on a substrate by coating or the like is subjected to heat treatment (soft bake) before pattern exposure. Therefore, in the present invention, it is presumed that the radical polymerization inhibitor does not volatilize during soft bake, and the polymerization reaction of the photosensitive resin composition layer on the side opposite to the substrate (air interface side) is suppressed, resulting in the suppression of reverse tapered pattern formation and the formation of patterns with excellent shape uniformity.
[0013] The following describes in detail the resin having radical polymerizable groups, the radical polymerization initiator, and the radical polymerization inhibitor, as well as any optional components, that are included in the photosensitive resin composition of the present invention. However, the radical polymerization inhibitor, which is one of the characteristic components, will be described in detail first.
[0014] [Radical Polymerization Inhibitor] The radical polymerization inhibitor contained in the photosensitive resin composition of the present invention is a radical polymerization inhibitor having a boiling point of 250°C or higher. Here, a radical polymerization inhibitor refers to a compound that has the function of delaying or inhibiting a radical polymerization reaction. The boiling point of the radical polymerization inhibitor refers to the boiling point at 101,325 Pa (1 atm). The upper limit of the boiling point of the radical polymerization inhibitor is not particularly limited, but it can be 400°C or lower, or 350°C or lower.
[0015] In the present invention, the radical polymerization inhibitor is preferably a compound having a phenolic hydroxyl group, for the reason that it can form an excellent pattern due to its uniform shape. Here, a phenolic hydroxyl group is a group formed by substituting a hydrogen atom of an aromatic hydrocarbon group (aromatic ring) with a hydroxyl group. The aromatic ring of the aromatic hydrocarbon group can be a monocyclic or polycyclic aromatic ring, such as a benzene ring and a naphthalene ring, with the benzene ring being preferred.
[0016] Furthermore, in the present invention, for the reason that a pattern with even better shape uniformity can be formed, the sum of the stereoparameter Es values of the Taft substituents at positions 2 and 6 of the benzene ring having a phenolic hydroxyl group is preferably -2.5 or higher, and more preferably -1.0 or higher. The upper limit of the sum of the stereoparameter Es values of the Taft is not particularly limited, but it is preferably 3.0 or lower. However, if the radical polymerization inhibitor is a compound having two or more benzene rings having phenolic hydroxyl groups, it is sufficient that the sum of the stereoparameter Es values of the Taft substituents at positions 2 and 6 of at least one benzene ring is -2.5 or higher.
[0017] Here, the Taft stereoparameter Es value is the relative rate of the acidic esterification reaction of a substituted carboxylic acid with respect to the methyl group, and is represented by the following formula (X) {see Tetrahedron, Vol. 34, pp. 3553-3562}. Es = log(k / k0) (X) (k is the acidic esterification reaction rate of the substituted carboxylic acid under specific conditions, and k0 is the acidic esterification reaction rate of the methyl group-substituted carboxylic acid under the same conditions.) The Taft stereoparameter Es value is a general indicator of the steric bulk of the substituent, and in this invention, it is the Es (Taft) value listed in Table 1 in Tetrahedron, Vol. 34, pp. 3553-3562, and also includes values measured by a method in accordance with this. This value is based on the methyl group having a value of 0.0. For example, a hydrogen atom has a value of 1.24, an ethyl group -0.07, an n-propyl group -0.07, an isopropyl group -0.47, an n-butyl group -0.39, a sec-butyl group -1.13, an i-butyl group -0.93, a t-butyl group -1.54, a cyclopentyl group -0.51, and a cyclohexyl group -0.79. Furthermore, if there are no measured Es (Taft) values, the value can be estimated as follows: For the most similar structure for which measured values exist, add -0.2 to the Es value for each additional non-hydrogen atom at position 2, and add -0.1 to the Es value for each additional non-hydrogen atom at position 3. No addition is made for non-hydrogen atoms from position 4 onwards. Note that for aromatic groups, if they have the same number of carbon atoms, the Es value is estimated to be the same as that of an aliphatic group, and substituents other than carbon atoms are treated the same as carbon atoms.
[0018] Specifically, the substituent (n-hexyl group) in the compound represented by the following formula has a structure most similar to the n-butyl group (Es value: -0.39). However, since carbon atoms and other elements added from the 4th position onward are not considered, the Es value is the same as that of the n-butyl group (Es value: -0.39).
[0019] Similarly, in the compound represented by the following formula, the substituent with the most similar structure is the n-butyl group (Es value: -0.39). However, since carbon atoms added from the 4th position onward are not considered, the Es value is the same as that of the n-butyl group (Es value: -0.39).
[0020] Furthermore, in the compound represented by the following formula, the substituent with the most similar structure is a t-butyl group (Es value: -1.54). However, considering the carbon atom added at position 2, the Es value is calculated as -1.54 - 0.2 = -1.74.
[0021] Furthermore, in the compound represented by the following formula, the substituent with the most similar structure is a t-butyl group (Es value: -1.54). However, considering the carbon atom added to the second position, and the chlorine atom further added to this added carbon, the Es value is calculated to be -1.54 - 0.2 - 0.1 = -1.84.
[0022] Furthermore, the substituent (phenyl group) in the compound represented by the following formula has a structure most similar to that of a cyclohexyl group (Es value: -0.79), but because it has the same number of carbon atoms, its Es value is the same as that of a cyclohexyl group (Es value: -0.79).
[0023] Furthermore, in the compound represented by the following formula, the substituent with the most similar structure is a cyclohexyl group (Es value: -0.79). However, considering the carbon atom added to the second position, and the carbon atom further added to this added carbon, the Es value is calculated to be -0.79 - 0.2 - 0.1 = -1.09.
[0024] In the compound represented by the formula below, the substituent with the most similar structure is the t-butyl group (Es value: -1.54). However, we will consider the three carbon atoms added to the two 2-positions (position 3 in the formula below) and the two carbon atoms further added to these carbon atoms (position 4 in the formula below). However, the carbon atoms indicated by the arrows will not be counted twice, and -0.1 will be added only once.
[0025] In the present invention, for the reason that a pattern particularly excellent in shape uniformity can be formed, it is preferable that the radical polymerization inhibitor is a compound represented by the following formula (1) or (2).
[0026] -R 1 - In the above formulas (1) and (2), R 1 represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. Here, examples of the alkyl group having 1 to 3 carbon atoms include a methyl group, an ethyl group, an n-propyl group, and an iso-propyl group. In the present invention, for R 1 , a hydrogen atom is preferable.
[0027] -R 5 - In the above formula (1), R 5 represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and specific examples and preferred examples of R 5 are the same as those described for R 1 .
[0028] -R 6 - In the above formula (2), R 6 represents a tertiary alkyl group having 4 or more carbon atoms. Here, examples of the tertiary alkyl group having 4 or more carbon atoms include a tert-butyl group, a tert-amyl group, a triethylcarbyl group, a 1-ethylnorbornyl group, a 1-methylcyclohexyl group, a 1-ethylcyclopentyl group, a 2-(2-methyl)adamantyl group, and a 2-(2-ethyl)adamantyl group. Among these, a tert-butyl group or a tert-amyl group is preferable.
[0029] -R 2 , R 3 , and R 4 - In the above formulas (1) and (2), R 2 , R 3 , and R 4Each of these independently represents a hydrogen atom or a monovalent organic group. Here, examples of monovalent organic groups include alkyl groups, alkoxy groups, aryl groups, heteroaryl groups, carboxyl groups, cyano groups, and groups represented by the following formula (Y), among which alkyl groups, alkoxy groups, or groups represented by the following formula (Y) are preferred. In the present invention, R 2 and R 4 Preferably, one of them is an alkyl group (especially a methyl group) and the other is a hydrogen atom. Also, R 3 However, it is preferable that the group be an alkyl group, an alkoxy group, or a group represented by the following formula (Y). As an example of a monovalent organic group, an alkyl group is preferably a linear, branched, or cyclic alkyl group having 1 to 18 carbon atoms, and more preferably an alkyl group having 1 to 8 carbon atoms (e.g., methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group, and cyclohexyl group). As an alkoxy group, an alkoxy group having 1 to 18 carbon atoms is preferred, and more preferably an alkoxy group having 2 to 12 carbon atoms (e.g., ethoxy group and n-butoxy group). -L 1 -(Ph)p(Y)
[0030] -Ph- In the above formula (Y), Ph represents a phenyl group which may have one or more substituents. Examples of substituents which the phenyl group may have include C1-C4 alkyl groups, C1-C4 alkoxy groups, and hydroxyl groups (i.e., phenolic hydroxyl groups).
[0031] -p- In the above formula (Y), p represents 1 or 2. However, if p represents 2 and both Phs have substituents, these substituents may be the same or different.
[0032] -L 1 - In the above formula (Y), L 1The symbol represents a p+1 valent linking group. When a p+1 valent linking group represents a divalent linking group (i.e., when p is 1), examples of divalent linking groups include alkylene groups having 1 to 12 carbon atoms that may have substituents, divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms that may have substituents, and divalent aromatic hydrocarbon groups having 6 to 20 carbon atoms that may have substituents. Note that the -CH group that constitutes the above alkylene group or alicyclic hydrocarbon group 2 One or more of the - atoms may be substituted with -O-, -S-, or -NH-. Specific examples of alkylene groups having 1 to 12 carbon atoms include methylene, ethylene, propylene, butylene, pentylene, hexylene, methylhexylene, and heptylene groups. Specific examples of divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms include cyclopentanediyl, cyclohexanediyl, cyclohexenediyl, norbornanediyl, and norbornenediyl groups. Specific examples of divalent aromatic hydrocarbon groups having 6 to 20 carbon atoms include benzenediyl (phenylene), toluenediyl, xylenediyl, naphthalenediyl, and anthracenediyl groups. Examples of substituents that alkylene groups, alicyclic hydrocarbon groups, and aromatic hydrocarbon groups may have include C1-C4 alkyl groups and C1-C4 alkoxy groups.
[0033] When a p+1 valent linking group represents a trivalent linking group (i.e., when p is 2), examples of trivalent linking groups include trivalent cycloalkyl groups, trivalent aryl groups, trivalent heteroaryl groups, and groups represented by the following formula. In the following formula, * represents the bond position with the benzene ring (phenyl group), and R L represents a hydrogen atom, an alkyl group, or an aryl group.
[0034] In the present invention, it is preferable that the radical polymerization inhibitor is a compound represented by the following formula (3) or (4) because it can form a pattern with particularly excellent shape uniformity.
[0035] -R 2, R 3 , and R 4 - In the above formula (4), R 2 , R 3 , and R 4 Each of these independently represents a hydrogen atom or a monovalent organic group, and specific and preferred examples of these are R in formulas (1) and (2) above. 2 , R 3 , and R 4 It is the same as what was explained earlier.
[0036] -R 7 - In the above formula (3), R 7 This represents an alkyl group having two or more carbon atoms. Examples of alkyl groups having two or more carbon atoms include linear alkyl groups having 2 to 12 carbon atoms, specifically the methyl group, ethyl group, propyl group, n-butyl group, sec-butyl group, hexyl group, octyl group, n-decyl group, and n-dodecyl group.
[0037] Examples of the radical polymerization inhibitors mentioned above include compounds represented by the following formulas D-1 to D-14. In formula D-14, p represents an integer from 1 to 5.
[0038] The content of the radical polymerization inhibitor is preferably 0.05 to 0.5% by mass, more preferably 0.07 to 0.4% by mass, and even more preferably 0.1 to 0.3% by mass, relative to the total solid content of the photosensitive resin composition. Here, if the content of the radical polymerization inhibitor is 0.05% by mass or more relative to the total solid content of the photosensitive resin composition, a pattern with superior shape uniformity can be formed. Furthermore, if the content of the radical polymerization inhibitor is 0.5% by mass or less relative to the total solid content of the photosensitive resin composition, the exposure sensitivity is good.
[0039] [Resin having radical polymerizable groups] The resin contained in the photosensitive resin composition of the present invention is a resin having radical polymerizable groups (hereinafter also referred to as "resin (A)"). Here, examples of radical polymerizable groups include groups containing ethylenically unsaturated bonds (hereinafter also abbreviated as "ethylenically unsaturated groups"), specifically including vinyl groups, vinyl ether groups, allyl groups, isoallyl groups, 2-methylallyl groups, (meth)acrylamide groups, (meth)acryloyloxy groups, and styryl groups. Of these, (meth)acryloyloxy groups or styryl groups are preferred.
[0040] Examples of resin (A) include polyimides having ethylenically unsaturated groups and polyimide precursors having ethylenically unsaturated groups. Of these, polyimides having ethylenically unsaturated groups are preferred because the effects of the present invention become apparent in them. Polyimides containing an aromatic skeleton are also preferred. Here, an aromatic skeleton refers to a skeleton containing an aromatic hydrocarbon group (aromatic ring). In this specification, a polyimide precursor refers to a resin that undergoes a change in chemical structure due to external stimuli to become a polyimide, a resin that undergoes a change in chemical structure due to heat to become a polyimide is preferred, and a resin that undergoes a ring-closing reaction due to heat to form a ring structure to become a polyimide is more preferred. Furthermore, a polyimide refers to a resin having repeating units containing imide groups in its molecular chain, and it is preferable that the resin has repeating units containing an imide ring structure in its molecular chain. Furthermore, if the polyimide is a linear resin, it is preferable that the polyimide is a resin having repeating units containing imide groups in its main chain, and it is more preferable that the polyimide is a resin having repeating units containing an imide ring structure in its main chain. In this specification, "main chain" refers to the relatively longest bonding chain in the resin molecule, and "side chain" refers to the other bonding chains. In this specification, an imide group refers to a structure represented by *-C(=O)N(-*)C(=O)-*, where * represents a bonding site with another structure, preferably a bonding site with a carbon atom, and more preferably a bonding site with a quaternary carbon atom. In this specification, an imide ring structure refers to a ring structure that includes all two carbon atoms and nitrogen atoms of the above imide as ring members. The imide ring structure is preferably a five-membered ring. Polyimide may also be a so-called polyamide imide, which has an amide group in the molecular chain in addition to an imide group. In this specification, an amide group refers to a structure represented by *-C(=O)N(-#)-*, where * represents a bonding site with another structure, preferably a bonding site with a carbon atom, and more preferably a bonding site with a quaternary carbon atom. Also, # represents a bonding site with another structure, preferably a bonding site with a hydrogen atom or a carbon atom, and more preferably a bonding site with a hydrogen atom.
[0041] In the present invention, it is preferable that the polyimide having an ethylenically unsaturated group has repeating units represented by the following formula (5).
[0042] In formula (5) above, R independently represents an organic group having an ethylenically unsaturated group. n and m independently represent integers of 0 or more, where n + m represents an integer of 1 or more. X represents an organic group having 4 or more carbon atoms. Y represents an organic group having 4 or more carbon atoms.
[0043] -R- In the above formula (5), R independently represents an organic group having an ethylenically unsaturated group. Here, as an organic group having an ethylenically unsaturated group, for example, the organic group in the following formula (R-1) is preferred. Formula (R-1) *-L-ethylenically unsaturated group In the above formula (R-1), * represents the bonding site with X or Y in the above formula (5). Also, L is a single bond, an alkylene group having 1 to 12 carbon atoms, or an alkylene group having 1 to 10 carbon atoms -CH 2 The - represents a divalent linking group in which one or more -s are substituted with -O-, -S-, -NH-, -N(Q)-, or -CO-, where Q represents a monovalent organic group. Examples of ethylenically unsaturated groups are those exemplified above, and the preferred embodiments are similar.
[0044] -n and m- In formula (5) above, n and m each independently represent an integer of 0 or more. However, n + m represents an integer of 1 or more. n is preferably an integer between 0 and 4, more preferably an integer between 0 and 2, and even more preferably 0 or 1. The embodiment in which n is 0 is also one of the preferred embodiments of the present invention. m is preferably an integer of 1 or more, more preferably an integer between 1 and 4, and even more preferably 1 or 2.
[0045] -X- In formula (5) above, X represents an organic group having 4 or more carbon atoms. Here, the organic group having 4 or more carbon atoms preferably includes a structure obtained by removing 2 or more hydrogen atoms from any of the following formulas (V-1) to (V-4).
[0046] In the above formula (V-2), RX1 Each of these independently represents a hydrogen atom, an alkyl group, or an alkyl halogenate. Also, in the above formula (V-3), R X2 and R X3 Each of these independently represents a hydrogen atom or a substituent, R X2 and R X3 They may combine to form a ring structure.
[0047] In the above formula (V-2), R X1 Each of these is preferably an alkyl group or a halogenated alkyl group, more preferably an alkyl group having 1 to 4 carbon atoms or a halogenated alkyl group having 1 to 4 carbon atoms, and even more preferably a methyl group or a trifluoromethyl group. A halogenated alkyl group is a group in which at least one hydrogen atom of the alkyl group is substituted with a halogen atom. The halogen atom is preferably F or Cl, and more preferably F. In the above formula (V-3), R X2 and R X3 Each of these is preferably a hydrogen atom. X2 and R X3 When R is bonded to form a ring structure, X2 and R X3 The structures formed by the bonding of these are single bonds, -O-, or -CR 2 - is preferred, -O- or -CR 2 It is more preferable to be -, and even more preferable to be -O-. R represents a hydrogen atom or a monovalent organic group, and is preferably a hydrogen atom, an alkyl group or an aryl group, and more preferably a hydrogen atom.
[0048] If X in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-1) above, then X is preferably a group represented by the following formula (V-1-1). In the following formula, * represents the bonding sites with the four carbonyl groups to which X in formula (5) is bonded, and n1 represents an integer from 0 to 5, and is preferably an integer from 1 to 5. Furthermore, the hydrogen atoms in the following structure may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups. Also, if n in formula (5) above is an integer of 1 or more, then it is preferable that n hydrogen atoms are substituted with R in formula (5).
[0049] In formula (5) above, if X is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-2) above, X is preferably a group represented by the following formula (V-2-1) or formula (V-2-2), and from the viewpoint of lowering the amine value in the resin, it is preferably a group represented by formula (V-2-2). In this specification, a bond intersecting the edge of a ring structure means that one of the hydrogen atoms in that ring structure is substituted. In the following formula, L X1 represents a single bond or -O-, and * represents the bonding sites with the four carbonyl groups to which X in formula (5) is bonded. Also, R X1 The definition and preferred embodiments are as described above. Furthermore, the hydrogen atoms in these structures may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups. In addition, when n in formula (5) above is an integer of 1 or more, it is preferable that n hydrogen atoms are substituted with R in formula (5).
[0050] If X in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-3) above, then X is preferably a group represented by the following formula (V-3-1) or formula (V-3-2), and from the viewpoint of reducing the dielectric constant, etc., it is preferably a group represented by formula (V-3-2). In the following formula, * represents the bonding sites with the four carbonyl groups to which X in formula (5) is bonded. Also, R X2 and R X3 The definition and preferred embodiments are as described above. Furthermore, the hydrogen atoms in these structures may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups. In addition, when n in formula (5) above is an integer of 1 or more, it is preferable that n hydrogen atoms are substituted with R in formula (5).
[0051] If X in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-4) above, it is preferable that X is a group represented by the following formula (V-4-1). In the following formula, * represents the bonding sites with the four carbonyl groups to which X in formula (5) is bonded, and n1 represents an integer from 0 to 5. Furthermore, the hydrogen atoms in the following structure may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups. Also, if n in formula (5) above is an integer of 1 or more, it is preferable that n hydrogen atoms are substituted with R in formula (5).
[0052] -Y- In formula (5) above, Y represents an organic group having 4 or more carbon atoms. Here, the organic group having 4 or more carbon atoms preferably includes a structure obtained by removing 2 or more hydrogen atoms from any of the structures represented by formulas (V-1) to (V-4) above.
[0053] If Y in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-1) above, it is preferable that Y is a group obtained by removing m hydrogen atoms from the group represented by the following formula (V-1-2). In the following formula, * represents the bonding sites with the two nitrogen atoms to which Y in formula (5) is bonded, and n1 represents an integer from 1 to 5. m of the hydrogen atoms in the following structure are substituted by R in formula (5). m is synonymous with m in formula (5). Furthermore, the hydrogen atoms in the following structure may be further substituted by known substituents such as hydroxyl groups and hydrocarbon groups.
[0054] In formula (5) above, if Y is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-2) above, Y is preferably a group represented by the following formula (V-2-3) or formula (V-2-4), and from the viewpoint of reducing the dielectric constant, etc., it is preferable that Y is a group represented by formula (V-2-4). In the following formula, L X1 represents a single bond or -O-, and * represents the bonding site between Y and the two nitrogen atoms to which Y is bonded in formula (5). Also, R X1The preferred embodiments are as described above. In the following structures, m hydrogen atoms are substituted with R in formula (5). m is synonymous with m in formula (5). Furthermore, the hydrogen atoms in these structures may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups.
[0055] If Y in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-3) above, Y is preferably a group represented by the following formula (V-3-3) or formula (V-3-4), and from the viewpoint of reducing the dielectric constant, it is preferable that Y is a group represented by formula (V-3-3). In the following formula, * represents the bonding site with the two nitrogen atoms to which Y in formula (5) is bonded. Also, R X2 and R X3 The preferred embodiments are as described above. In the following structures, m hydrogen atoms are substituted with R in formula (5). m is synonymous with m in formula (5). Furthermore, the hydrogen atoms in these structures may be further substituted with known substituents such as hydroxyl groups and hydrocarbon groups.
[0056] If Y in formula (5) above is a group that includes a structure obtained by removing two or more hydrogen atoms from the structure represented by formula (V-4) above, then Y is preferably a group represented by the following formula (V-4-2). In the following formula, * represents the bonding sites with the two nitrogen atoms to which Y in formula (5) is bonded, and n1 represents an integer from 0 to 5. The embodiment in which n1 is 0 is also one of the preferred embodiments of the present invention. In the following structure, m hydrogen atoms are substituted by R in formula (5). m is synonymous with m in formula (5). Furthermore, the hydrogen atoms in the following structure may be further substituted by known substituents such as hydroxyl groups and hydrocarbon groups.
[0057] Among these, it is preferable that X and Y in formula (5) each include a structure obtained by removing two or more hydrogen atoms from the structure represented by any of the above formulas (V-1) to (V-4).
[0058] In the present invention, the weight-average molecular weight (Mw) of the polyimide having ethylenically unsaturated groups is preferably 5,000 to 100,000, more preferably 10,000 to 50,000, and even more preferably 15,000 to 40,000. By setting the weight-average molecular weight to 5,000 or more, the flexural resistance of the film after curing can be improved. In order to obtain an organic film with excellent mechanical properties (e.g., elongation at break), the weight-average molecular weight is particularly preferably 15,000 or more. The number-average molecular weight (Mn) of the polyimide is preferably 2,000 to 40,000, more preferably 3,000 to 30,000, and even more preferably 4,000 to 20,000. The degree of dispersion of the molecular weight of the above polyimide is preferably 1.5 or more, more preferably 1.8 or more, and even more preferably 2.0 or more. There is no specific upper limit for the degree of dispersion of the molecular weight of polyimide, but for example, it is preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less. The degree of dispersion of molecular weight is calculated as the weight-average molecular weight / number-average molecular weight. When the photosensitive resin composition of the present invention contains multiple types of polyimides having ethylenically unsaturated groups, it is preferable that the weight-average molecular weight, number-average molecular weight, and degree of dispersion of at least one type of polyimide are within the above range. It is also preferable that the weight-average molecular weight, number-average molecular weight, and degree of dispersion calculated when the above multiple types of polyimides are treated as a single resin are each within the above range.
[0059] In the present invention, it is preferable that the polyimide precursor having an ethylenically unsaturated group has repeating units represented by the following formula (6).
[0060] In formula (6) above, R independently represents an organic group having an ethylenically unsaturated group. n represents an integer of 0 or more. X represents an organic group having 4 or more carbon atoms. Y represents an organic group having 4 or more carbon atoms. W independently represents either -O- or -NRa-, and at least one W represents either -O- or -NRa-. Ra represents a hydrogen atom or a monovalent organic group. Here, preferred embodiments of X, Y, R and n in formula (6) above are the same as preferred embodiments of X, Y, R and n in formula (5) above.
[0061] -W- In the above formula (6), each W independently represents either -O- or -NRa-, and at least one W represents either -O- or -NRa-. Ra represents a hydrogen atom or a monovalent organic group. Here, it is preferable that both Ws represent either -O- or -NRa-, and more preferably that both represent either -O- or -NH-.
[0062] In the present invention, the weight-average molecular weight (Mw) of the polyimide precursor having ethylenically unsaturated groups is preferably 5,000 to 100,000, more preferably 10,000 to 50,000, and even more preferably 15,000 to 40,000. The number-average molecular weight (Mn) of the polyimide precursor is preferably 2,000 to 40,000, more preferably 3,000 to 30,000, and even more preferably 4,000 to 20,000. The degree of dispersion of the molecular weight of the polyimide precursor is preferably 1.5 or higher, more preferably 1.8 or higher, and even more preferably 2.0 or higher. There is no particular upper limit for the degree of dispersion of the molecular weight of the polyimide precursor, but for example, it is preferably 7.0 or lower, more preferably 6.5 or lower, and even more preferably 6.0 or lower. When the photosensitive resin composition of the present invention contains multiple polyimide precursors having ethylenically unsaturated groups, it is preferable that the weight-average molecular weight, number-average molecular weight, and degree of dispersion of at least one polyimide precursor are within the above ranges. It is also preferable that the weight-average molecular weight, number-average molecular weight, and degree of dispersion calculated from the multiple polyimide precursors as a single resin are, respectively, within the above ranges.
[0063] The content of resin (A) in the photosensitive resin composition of the present invention is preferably 20% by mass or more, more preferably 30% by mass or more, even more preferably 40% by mass or more, and even more preferably 50% by mass or more, based on the total solid content of the photosensitive resin composition. Furthermore, the content of resin (A) in the resin composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, even more preferably 98% by mass or less, even more preferably 97% by mass or less, and even more preferably 95% by mass or less, based on the total solid content of the photosensitive resin composition. The photosensitive resin composition of the present invention may contain only one type of resin (A), or it may contain two or more types. When two or more types are included, it is preferable that the total amount is within the above range.
[0064] [Radical Polymerization Initiator] The radical polymerization initiator included in the photosensitive resin composition of the present invention is not particularly limited and can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator having photosensitivity to light in the ultraviolet to visible region is preferred. Alternatively, an activator that acts with a photoexcited sensitizer to generate active radicals may also be used.
[0065] The photoradical polymerization initiator is present in an amount of at least about 50 L / mol with a wavelength in the range of about 240 to 800 nm (preferably 330 to 500 nm). -1 ・cm -1 It is preferable that the compound contains at least one compound having a molar extinction coefficient. The molar extinction coefficient of the compound can be measured using a known method. For example, it is preferable to measure it using an ultraviolet-visible spectrophotometer (Varian Cary-5 spectrophotometer) with ethyl acetate solvent at a concentration of 0.01 g / L.
[0066] Any known compound can be used as a photoradical polymerization initiator. Examples include halogenated hydrocarbon derivatives (e.g., compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxides, oxime compounds such as hexaarylbiimidazole and oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, α-aminoketone compounds such as aminoacetophenone, α-hydroxyketone compounds such as hydroxyacetophenone, azo compounds, azide compounds, metallocene compounds, organoboron compounds, and iron arene complexes. For further details, please refer to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015 / 199219, which are incorporated herein by reference. Furthermore, examples include paragraphs 0065 to 0111 of Japanese Patent Publication No. 2014-130173, the compounds described in Japanese Patent No. 6301489, the peroxide-based photopolymerization initiators described in MATERIAL STAGE 37-60p, vol. 19, No. 3, 2019, the photopolymerization initiators described in International Publication No. 2018 / 221177, the photopolymerization initiators described in International Publication No. 2018 / 110179, the photopolymerization initiators described in Japanese Patent Publication No. 2019-043864, the photopolymerization initiators described in Japanese Patent Publication No. 2019-044030, and the peroxide-based initiators described in Japanese Patent Publication No. 2019-167313, the contents of which are incorporated herein by reference.
[0067] Examples of ketone compounds include the compounds described in paragraph 0087 of Japanese Patent Publication No. 2015-087611, the contents of which are incorporated herein by reference. Among commercially available products, Kayacure-DETX-S (manufactured by Nippon Kayaku Co., Ltd.) is also suitably used.
[0068] In one embodiment of the present invention, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can be suitably used as photoradical polymerization initiators. More specifically, for example, an aminoacetophenone-based initiator described in Japanese Patent Application Publication No. 10-291969 and an acylphosphine oxide-based initiator described in Japanese Patent No. 4225898 can be used, and this is incorporated herein by reference.
[0069] As α-hydroxyketone initiators, Omnirad 184, Omnirad 1173, Omnirad 2959, Omnirad 127 (all manufactured by IGM Resins B.V.), IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (all manufactured by BASF) can be used.
[0070] As α-aminoketone initiators, Omnirad 907, Omnirad 369, Omnirad 369E, Omnirad 379EG (all manufactured by IGM Resins B.V.), IRGACURE 907, IRGACURE 369, and IRGACURE 379 (all manufactured by BASF) can be used.
[0071] As aminoacetophenone initiators, acylphosphine oxide initiators, and metallocene compounds, for example, compounds described in paragraphs
[0161] to
[0163] of International Publication No. 2021 / 112189 can also be suitably used. This is incorporated herein by reference.
[0072] More preferably, oxime compounds are used as photoradical polymerization initiators. Using oxime compounds makes it possible to more effectively improve the exposure latitude. Oxime compounds are particularly preferred because they have a wide exposure latitude (exposure margin) and also act as photocuring accelerators.
[0073] Specific examples of oxime compounds include the compounds described in Japanese Patent Publication No. 2001-233842, Japanese Patent Publication No. 2000-080068, Japanese Patent Publication No. 2006-342166, the compounds described in J. C. S. Perkin II (1979, pp. 1653-1660), the compounds described in J. C. S. Perkin II (1979, pp. 156-162), and Journal of Photopolymer Science and Examples include compounds described in Technology (1995, pp. 202-232), compounds described in Japanese Patent Publication No. 2000-066385, compounds described in Japanese Patent Publication No. 2004-534797, compounds described in Japanese Patent Publication No. 2017-019766, compounds described in Japanese Patent No. 6065596, compounds described in International Publication No. 2015 / 152153, compounds described in International Publication No. 2017 / 051680, compounds described in Japanese Patent Publication No. 2017-198865, compounds described in paragraphs 0025-0038 of International Publication No. 2017 / 164127, compounds described in International Publication No. 2013 / 167515, and others, the contents of which are incorporated herein by reference.
[0074] Preferred oxime compounds include, for example, compounds with the following structures, as well as 3-(benzoyloxy(imino))butan-2-one, 3-(acetoxy(imino))butan-2-one, 3-(propionyloxy(imino))butan-2-one, 2-(acetoxy(imino))pentan-3-one, 2-(acetoxy(imino))-1-phenylpropane-1-one, 2-(benzoyloxy(imino))-1-phenylpropane-1-one, 3-((4-toluenesulfonyloxy)imino)butan-2-one, and 2-(ethoxycarbonyloxy(imino))-1-phenylpropane-1-one. In resin compositions, it is particularly preferable to use oxime compounds as photoradical polymerization initiators. Oxime compounds used as photoradical polymerization initiators have a >C=N-O-C(=O)- linking group in their molecule.
[0075]
[0076] Commercially available oxime compounds include IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (all manufactured by BASF), ADEKA optomer N-1919 (manufactured by ADEKA Corporation, photoradical polymerization initiator 2 described in Japanese Patent Publication No. 2012-014052), TR-PBG-304, TR-PBG-305 (manufactured by Changzhou Strong Electronic New Materials Co., Ltd.), ADEKA Arclus NCI-730, NCI-831, and ADEKA Arclus NCI-930 (manufactured by ADEKA Corporation), DFI-091 (manufactured by Daito Chemix Co., Ltd.), and SpeedCure PDO (SARTOMER Examples include those manufactured by ARKEMA. Additionally, oxime compounds with the following structures can also be used.
[0077] As photoradical polymerization initiators, for example, oxime compounds having a fluorene ring as described in paragraphs 0169 to 0171 of International Publication No. 2021 / 112189, oxime compounds having a skeleton in which at least one benzene ring of the carbazole ring is a naphthalene ring, and oxime compounds having a fluorine atom can be used. In addition, oxime compounds having a nitro group as described in paragraphs
[0208] to
[0210] of International Publication No. 2021 / 020359, oxime compounds having a benzofuran skeleton, and oxime compounds in which a substituent having a hydroxyl group is attached to the carbazole skeleton can also be used. These contents are incorporated herein by reference. Furthermore, as photoradical polymerization initiators, compounds described in paragraphs
[0113] to
[0117] of Japanese Patent Application Publication No. 2023-058585 can also be used. This description is incorporated herein by reference.
[0078] The content of the photoradical polymerization initiator in the photosensitive resin composition of the present invention is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, even more preferably 0.5 to 15% by mass, and even more preferably 1.0 to 10% by mass, based on the total solid content of the photosensitive resin composition. The photosensitive resin composition of the present invention may contain only one type of photoradical polymerization initiator, or it may contain two or more types. When two or more types are contained, it is preferable that the total amount is within the above range.
[0079] [Chain Transfer Agent] The photosensitive resin composition of the present invention preferably contains a chain transfer agent for the reason of improving exposure sensitivity. Examples of chain transfer agents include thiol compounds, thiocarbonylthio compounds, and dimers of aromatic α-methylalkenyls, with thiol compounds being preferred. Examples of thiol compounds, thiocarbonylthio compounds, and dimers of aromatic α-methylalkenyls are those described in paragraphs
[0094] to
[0113] of International Publication No. 2019 / 188652, and these contents are incorporated herein by reference.
[0080] When the photosensitive resin composition of the present invention contains a chain transfer agent, the content of the chain transfer agent is preferably 0.05 to 10% by mass, and more preferably 0.1 to 5% by mass, relative to the total solid content of the photosensitive resin composition. The photosensitive resin composition of the present invention may contain only one type of chain transfer agent, or it may contain two or more types. When two or more types are contained, it is preferable that the total amount is within the above range.
[0081] [Polymerizable Compounds] The photosensitive resin composition of the present invention preferably further contains polymerizable compounds. Examples of polymerizable compounds include radical crosslinking agents and other crosslinking agents.
[0082] <Radical Crosslinking Agents> Radical crosslinking agents are compounds that have radical polymerizable groups. Examples of radical polymerizable groups include those described in the above-mentioned resin (A).
[0083] The radical crosslinking agent is preferably a compound having one or more ethylenically unsaturated bonds, but more preferably a compound having two or more. The radical crosslinking agent may also have three or more ethylenically unsaturated bonds. As for the compound having two or more ethylenically unsaturated bonds, it is preferable to have a compound having 2 to 15 ethylenically unsaturated bonds, more preferably a compound having 2 to 10 ethylenically unsaturated bonds, and even more preferably a compound having 2 to 6.
[0084] The molecular weight of the radical crosslinking agent is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the radical crosslinking agent is preferably 100 or more.
[0085] Specific examples of radical crosslinking agents include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) and their esters and amides, preferably esters of unsaturated carboxylic acids with polyhydric alcohol compounds, and amides of unsaturated carboxylic acids with polyhydric amine compounds. Addition reaction products of unsaturated carboxylic acid esters or amides having nucleophilic substituents such as hydroxyl groups, amino groups, or sulfanyl groups with monofunctional or polyfunctional isocyanates or epoxys, and dehydration condensation reaction products with monofunctional or polyfunctional carboxylic acids are also suitably used. Addition reaction products of unsaturated carboxylic acid esters or amides having electrophilic substituents such as isocyanate groups or epoxy groups with monofunctional or polyfunctional alcohols, amines, or thiols, and substitution reaction products of unsaturated carboxylic acid esters or amides having leaving substituents such as halogeno groups or tosyloxy groups with monofunctional or polyfunctional alcohols, amines, or thiols are also suitable. As another example, it is also possible to use a group of compounds in which the above-mentioned unsaturated carboxylic acids are replaced with unsaturated phosphonic acids, vinylbenzene derivatives such as styrene, vinyl ethers, allyl ethers, etc. For specific examples, refer to paragraphs
[0113] to
[0122] of Japanese Patent Application Publication No. 2016-027357, the contents of which are incorporated herein by reference.
[0086] The radical crosslinking agent is preferably a compound having a boiling point of 100°C or higher under normal pressure. Examples of compounds having a boiling point of 100°C or higher under normal pressure include the compounds described in paragraph
[0203] of International Publication No. 2021 / 112189. This information is incorporated herein by reference.
[0087] Other preferred radical crosslinking agents include the radical polymerizable compounds described in paragraphs
[0204] to
[0208] of International Publication No. 2021 / 112189. This information is incorporated herein by reference.
[0088] Preferred radical crosslinking agents include dipentaerythritol triacrylate (commercially available as KAYARAD D-330 (manufactured by Nippon Kayaku Co., Ltd.)), dipentaerythritol tetraacrylate (commercially available as KAYARAD D-320 (manufactured by Nippon Kayaku Co., Ltd.) and A-TMMT (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)), dipentaerythritol penta(meth)acrylate (commercially available as KAYARAD D-310 (manufactured by Nippon Kayaku Co., Ltd.)), dipentaerythritol hexa(meth)acrylate (commercially available as KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.) and A-DPH (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)), and structures in which the (meth)acryloyl groups of these are linked via ethylene glycol residues or propylene glycol residues. These oligomer types can also be used.
[0089] Examples of commercially available radical crosslinking agents include SR-494, a tetrafunctional acrylate with four ethylene oxy chains; SR-209, 231, and 239, difunctional methacrylates with four ethylene oxy chains (all manufactured by Sartomer Co., Ltd.); DPCA-60, a hexafunctional acrylate with six pentylene oxy chains; and TPA-330, a trifunctional acrylate with three isobutylene oxy chains (both manufactured by Nippon Kayaku Co., Ltd.); and urethane oligomers. Examples include UAS-10, UAB-140 (both manufactured by Nippon Paper Industries), NK Ester M-40G, NK Ester 4G, NK Ester M-9300, NK Ester A-9300, UA-7200 (all manufactured by Shin Nakamura Chemical Industry Co., Ltd.), DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (all manufactured by Kyoeisha Chemical Co., Ltd.), and Bremmer PME400 (manufactured by NOF Corporation).
[0090] Suitable radical crosslinking agents include urethane acrylates as described in Japanese Patent Publication No. 48-041708, Japanese Unexamined Patent Publication No. 51-037193, Japanese Unexamined Patent Publication No. 02-032293, and Japanese Unexamined Patent Publication No. 02-016765, as well as urethane compounds having an ethylene oxide-based skeleton as described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418. Compounds having an amino or sulfide structure within the molecule, as described in Japanese Unexamined Patent Publication No. 63-277653, Japanese Unexamined Patent Publication No. 63-260909, and Japanese Unexamined Patent Publication No. 01-105238, can also be used as radical crosslinking agents.
[0091] The radical crosslinking agent may be a radical crosslinking agent having an acidic group such as a carboxyl group or a phosphate group. The radical crosslinking agent having an acidic group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and more preferably a radical crosslinking agent obtained by reacting the unreacted hydroxyl group of the aliphatic polyhydroxy compound with a non-aromatic carboxylic acid anhydride to give it an acidic group. Particularly preferred is a radical crosslinking agent obtained by reacting the unreacted hydroxyl group of an aliphatic polyhydroxy compound with a non-aromatic carboxylic acid anhydride to give it an acidic group, wherein the aliphatic polyhydroxy compound is pentaerythritol or dipentaerythritol. Examples of commercially available products include M-510 and M-520, which are polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
[0092] The acid value of the radical crosslinking agent having an acid group is preferably 0.1 to 300 mg KOH / g, and more preferably 1 to 100 mg KOH / g. When the acid value of the radical crosslinking agent is within the above range, it exhibits excellent handling properties during manufacturing and excellent developability. It also exhibits good polymerizability. The above acid value is measured in accordance with the description in JIS K 0070:1992. As a radical crosslinking agent, a radical crosslinking agent having at least one selected from the group consisting of urea bonds and urethane bonds (hereinafter also referred to as "crosslinking agent U") is also preferred. Examples of crosslinking agent U include compounds described in paragraphs 0133 to 0143 of International Publication No. 2023 / 190064. This content is incorporated herein.
[0093] From the viewpoint of pattern resolution and film stretchability, it is preferable to use a bifunctional methacrylate or acrylate in the photosensitive resin composition. Specific compounds include triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tetraethylene glycol diacrylate, PEG (polyethylene glycol) 200 diacrylate, PEG 200 dimethacrylate, PEG 600 diacrylate, PEG 600 dimethacrylate, polytetraethylene glycol diacrylate, polytetraethylene glycol dimethacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6- Hexanediol diacrylate, 1,6-hexanediol dimethacrylate, dimethylol-tricyclodecane diacrylate, dimethylol-tricyclodecane dimethacrylate, ethylene oxide (EO) adduct diacrylate of bisphenol A, ethylene oxide (EO) adduct dimethacrylate of bisphenol A, propylene oxide (PO) adduct diacrylate of bisphenol A, PO adduct dimethacrylate of bisphenol A, 2-hydroxy-3-acryloyloxypropyl methacrylate, isocyanuric acid EO-modified diacrylate, isocyanuric acid-modified dimethacrylate, and other difunctional acrylates and difunctional methacrylates having urethane bonds can be used. Two or more of these can be mixed and used as needed. For example, PEG200 diacrylate refers to polyethylene glycol diacrylate in which the molecular weight of the polyethylene glycol chain is about 200.
[0094] From the viewpoint of suppressing warping of the pattern (cured product), the photosensitive resin composition of the present invention preferably uses a monofunctional radical crosslinking agent. Preferred monofunctional radical crosslinking agents include (meth)acrylic acid derivatives such as n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-methylol (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono(meth)acrylate, and polypropylene glycol mono(meth)acrylate, as well as N-vinyl compounds such as N-vinylpyrrolidone and N-vinylcaprolactam, and allyl glycidyl ether. As a monofunctional radical crosslinking agent, compounds with a boiling point of 100°C or higher under normal pressure are also preferred in order to suppress volatilization before exposure. Other examples of bifunctional or more radical crosslinking agents include allyl compounds such as diallyl phthalate and triallyl trimellitate.
[0095] When the photosensitive resin composition of the present invention contains a radical crosslinking agent as a polymerizable compound, the content of the radical crosslinking agent is preferably more than 0% by mass and 60% by mass or less, based on the total solid content of the photosensitive resin composition. The lower limit is more preferably 5% by mass or more. The upper limit is more preferably 50% by mass or less, and even more preferably 30% by mass or less. The photosensitive resin composition of the present invention may contain only one type of radical crosslinking agent, or it may contain two or more types. When two or more types are contained, the total amount is preferably within the above range.
[0096] <Other Crosslinking Agents> The photosensitive resin composition of the present invention may also preferably contain other crosslinking agents different from the radical crosslinking agents described above. Other crosslinking agents refer to crosslinking agents other than the radical crosslinking agents described above, and are preferably compounds having multiple groups in the molecule that promote the formation of covalent bonds with other compounds in the composition or their reaction products by photosensitization with the photoacid generator or photobase generator described above, and are preferably compounds having multiple groups in the molecule that promote the formation of covalent bonds with other compounds in the composition or their reaction products by the action of an acid or base. The acid or base is preferably an acid or base generated from the photoacid generator or photobase generator in the exposure step. Examples of other crosslinking agents include the compounds described in paragraphs 0179 to 0207 of International Publication No. 2022 / 145355. The above description is incorporated herein by reference.
[0097] When the photosensitive resin composition of the present invention contains other crosslinking agents as polymerizable compounds, the content of the other crosslinking agents is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, even more preferably 0.5 to 15% by mass, and particularly preferably 1.0 to 10% by mass, based on the total solid content of the photosensitive resin composition. The photosensitive resin composition of the present invention may contain only one other crosslinking agent or two or more other crosslinking agents. When two or more other crosslinking agents are included, it is preferable that their total is within the above range.
[0098] [Light Absorbers] The photosensitive resin composition of the present invention may also preferably contain a compound (light absorber) whose absorbance at the exposure wavelength decreases upon exposure. Examples of light absorbers include the compounds described in paragraphs 0159 to 0183 of International Publication No. 2022 / 202647 and the compounds described in paragraphs 0088 to 0108 of Japanese Patent Application Publication No. 2019-206689. These contents are incorporated herein by reference.
[0099] When the photosensitive resin composition of the present invention contains a light absorber, the content of the light absorber is preferably 0.1 to 20% by mass, more preferably 0.5 to 10% by mass, and even more preferably 1 to 5% by mass. The photosensitive resin composition of the present invention may contain only one type of light absorber or may contain two or more types. When two or more types of light absorbers are contained, it is preferable that their total amount is within the above range.
[0100] [Metal Adhesion Modifying Agent] The photosensitive resin composition of the present invention preferably contains a metal adhesion modifying agent from the viewpoint of improving adhesion to metal materials used in electrodes, wiring, etc. Examples of metal adhesion modifying agents include silane coupling agents having an alkoxysilyl group, aluminum-based adhesion aids, titanium-based adhesion aids, compounds having a sulfonamide structure and compounds having a thiourea structure, phosphoric acid derivative compounds, β-ketoester compounds, amino compounds, and the like.
[0101] <Silane Coupling Agents> Examples of silane coupling agents include the compounds described in paragraph 0316 of International Publication No. 2021 / 112189 and the compounds described in paragraphs 0067 to 0078 of Japanese Patent Application Publication No. 2018-173573, the contents of which are incorporated herein by reference. It is also preferable to use two or more different silane coupling agents, as described in paragraphs 0050 to 0058 of Japanese Patent Application Publication No. 2011-128358. The following compounds are also preferable as silane coupling agents. In the following formulas, Me represents a methyl group and Et represents an ethyl group. R below represents a structure derived from a blocking agent in a blocked isocyanate group. The blocking agent can be selected according to the elimination temperature, but examples include alcohol compounds, phenol compounds, pyrazole compounds, triazole compounds, lactam compounds, and active methylene compounds. For example, from the viewpoint of wanting to set the elimination temperature to 160 to 180°C, caprolactam is preferred. Examples of commercially available compounds of this type include X-12-1293 (manufactured by Shin-Etsu Chemical Co., Ltd.).
[0102]
[0103] Other silane coupling agents include, for example, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2- Examples include (aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethylbutylidene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltrialkoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatetopropyltriethoxysilane, and 3-trimethoxysilylpropyl succinic anhydride. These can be used individually or in combination of two or more. Furthermore, oligomeric compounds having multiple alkoxysilyl groups can also be used as silane coupling agents. Examples of such oligomeric compounds include compounds containing repeating units represented by the following formula (S-1).
[0104]
[0105] In formula (S-1), R S1 represents a monovalent organic group, R S2 R represents a hydrogen atom, a hydroxyl group, or an alkoxy group, and n represents an integer between 0 and 2. S1It is preferable that the structure includes polymerizable groups. Examples of polymerizable groups include groups having ethylenically unsaturated bonds, epoxy groups, oxetanyl groups, benzoxazolyl groups, blocked isocyanate groups, amino groups, etc. Examples of groups having ethylenically unsaturated bonds include vinyl groups, allyl groups, isoallyl groups, 2-methylallyl groups, groups having an aromatic ring directly bonded to a vinyl group (e.g., vinylphenyl group), (meth)acrylamide groups, (meth)acryloyloxy groups, etc., with vinylphenyl groups, (meth)acrylamide groups, or (meth)acryloyloxy groups being preferred, vinylphenyl groups or (meth)acryloyloxy groups being more preferred, and (meth)acryloyloxy groups being even more preferred. S2 n is preferably an alkoxy group, and more preferably a methoxy group or an ethoxy group. n represents an integer from 0 to 2, and is preferably 1. Here, the structures of the multiple repeating units represented by formula (S-1) contained in the oligomer-type compound may all be the same. Here, it is preferable that n is 1 or 2 in at least one of the multiple repeating units represented by formula (S-1) contained in the oligomer-type compound, more preferably that n is 1 or 2 in at least two, and even more preferably that n is 1 in at least two. Commercially available products can be used as such oligomer-type compounds, and an example of a commercially available product is KR-513 (manufactured by Shin-Etsu Chemical Co., Ltd.).
[0106] <Aluminum-based adhesive aids> Examples of aluminum-based adhesive aids include aluminum tris(ethyl acetate), aluminum tris(acetylacetonate), and ethyl acetate aluminum diisopropylate.
[0107] Other metal adhesion modifiers that can be used include the compounds described in paragraphs 0046 to 0049 of Japanese Patent Application Publication No. 2014-186186 and the sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Application Publication No. 2013-072935, the details of which are incorporated herein by reference.
[0108] When the photosensitive resin composition of the present invention contains a metal adhesion improver, the content of the metal adhesion improver is preferably 0.01 to 30 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass, per 100 parts by mass of the resin (A) described above. Setting the content above the lower limit results in good adhesion between the pattern and the metal layer, while setting it below the upper limit results in good heat resistance and mechanical properties of the pattern. The photosensitive resin composition of the present invention may contain only one type of metal adhesion improver, or it may contain two or more types. When two or more types are used, it is preferable that their total is within the above range.
[0109] [Migration Inhibitor] The photosensitive resin composition of the present invention preferably further contains a migration inhibitor. By including a migration inhibitor, for example, when the photosensitive resin composition is applied to a metal layer (or metal wiring) to form a film, the migration of metal ions originating from the metal layer (or metal wiring) into the film can be effectively suppressed.
[0110] While there are no particular limitations on the migration inhibitors, examples include compounds having heterocyclic rings (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, pyridazine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, morpholine ring, 2H-pyran ring, and 6H-pyran ring, triazine ring), thioureas and compounds having sulfanyl groups, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds. In particular, triazole compounds such as 1,2,4-triazole, benzotriazole, 3-amino-1,2,4-triazole, and 3,5-diamino-1,2,4-triazole, and tetrazole compounds such as 1H-tetrazole, 5-phenyltetrazole, and 5-amino-1H-tetrazole can be preferably used.
[0111] As migration inhibitors, ion trapping agents that capture anions such as halogen ions can also be used.
[0112] Other migration inhibitors that can be used include the rust inhibitor described in paragraph 0094 of Japanese Patent Publication No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Publication No. 2009-283711, the compounds described in paragraph 0052 of Japanese Patent Publication No. 2011-059656, the compounds described in paragraphs 0114, 0116 and 0118 of Japanese Patent Publication No. 2012-194520, and the compounds described in paragraph 0166 of International Publication No. 2015 / 199219, the details of which are incorporated herein by reference.
[0113] Specific examples of migration inhibitors include the following compounds.
[0114] When the photosensitive resin composition of the present invention contains a migration inhibitor, the content of the migration inhibitor is preferably 0.01 to 5.0% by mass, more preferably 0.05 to 2.0% by mass, and even more preferably 0.1 to 1.0% by mass, based on the total solid content of the photosensitive resin composition. There may be only one type of migration inhibitor, or there may be two or more types. If there are two or more types of migration inhibitors, it is preferable that their total is within the above range. The photosensitive resin composition of the present invention may contain only one type of migration inhibitor, or it may contain two or more types. If two or more types are used, it is preferable that their total is within the above range.
[0115] [Base Generator] The photosensitive resin composition of the present invention may contain a base generator. Here, a base generator is a compound that can generate a base by physical or chemical action. Preferred base generators include thermal base generators and photobase generators. In particular, when the photosensitive resin composition contains a polyimide precursor, it is preferable that the photosensitive resin composition of the present invention contains a base generator. By containing a thermal base generator in the photosensitive resin composition of the present invention, the cyclization reaction of the precursor can be promoted by heating, for example, resulting in good mechanical properties and chemical resistance of the cured product, and good performance as an interlayer insulating film for redistribution layers contained in semiconductor packages, for example. The base generator may be an ionic base generator or a nonionic base generator. Examples of bases generated from the base generator include secondary amines and tertiary amines. The base generator is not particularly limited, and known base generators can be used. Known base-generating agents include, for example, carbamoyloxime compounds, carbamoylhydroxylamine compounds, carbamic acid compounds, formamide compounds, acetamide compounds, carbamate compounds, benzylcarbamate compounds, nitrobenzylcarbamate compounds, sulfonamide compounds, imidazole derivative compounds, amineimide compounds, pyridine derivative compounds, α-aminoacetophenone derivative compounds, quaternary ammonium salt derivative compounds, iminium salts, pyridinium salts, α-lactone ring derivative compounds, amineimide compounds, phthalimide derivative compounds, and acyloxyimino compounds. Specific examples of nonionic base-generating agents include the compounds described in paragraphs 0249-0275 of International Publication No. 2022 / 145355. The above description is incorporated herein by reference.
[0116] Examples of base-generating agents include, but are not limited to, the following compounds.
[0117]
[0118] The molecular weight of the nonionic base generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less. The lower limit is preferably 100 or more, more preferably 200 or more, and even more preferably 300 or more.
[0119] Specific preferred compounds for ionic base generators include, for example, the compounds described in paragraphs 0148-0163 of International Publication No. 2018 / 038002.
[0120] Specific examples of ammonium salts include, but are not limited to, the following compounds.
[0121] Specific examples of iminium salts include, but are not limited to, the following compounds.
[0122] When the photosensitive resin composition of the present invention contains a base generating agent, the amount of base generating agent is preferably 0.1 to 50 parts by mass per 100 parts by mass of the resin (A) described above. The lower limit is more preferably 0.3 parts by mass or more, and even more preferably 0.5 parts by mass or more. The upper limit is more preferably 30 parts by mass or less, even more preferably 20 parts by mass or less, even more preferably 10 parts by mass or less, even more preferably 5 parts by mass or less, and particularly preferably 4 parts by mass or less. The photosensitive resin composition of the present invention may contain only one type of base generating agent, or it may contain two or more types. When two or more types are used, it is preferable that their total is within the above range.
[0123] [Organometallic Complex] The photosensitive resin composition of the present invention preferably contains an organometallic complex. Here, the organometallic complex may be any organic complex compound containing a metal atom, but it is preferably a complex compound containing a metal atom and an organic group, more preferably a compound in which an organic group is coordinated to a metal atom, and even more preferably a metallocene compound. In the present invention, the metallocene compound refers to an organometallic complex having two cyclic pentadienyl anion derivatives, which may have substituents, as η5-ligands. The above organic group is not particularly limited, but a hydrocarbon group or a group consisting of a hydrocarbon group and a heteroatom is preferred. As heteroatoms, oxygen atoms, sulfur atoms, and nitrogen atoms are preferred. In the present invention, at least one of the organic groups is preferably a cyclic group, and at least two are preferably cyclic groups. The above cyclic group is preferably selected from a five-membered ring cyclic group and a six-membered ring cyclic group, and more preferably selected from a five-membered ring cyclic group. The above cyclic group may be a hydrocarbon ring or a heterocycle, but a hydrocarbon ring is preferred. As a five-membered ring cyclic group, a cyclopentadienyl group is preferred. Furthermore, it is preferable that the organometallic complex contains 2 to 4 cyclic groups in one molecule.
[0124] The metal included in the organometallic complex is not particularly limited, but it is preferably a metal belonging to Group 4 elements, more preferably at least one metal selected from the group consisting of titanium, zirconium, and hafnium, even more preferably at least one metal selected from the group consisting of titanium and zirconium, and particularly preferably titanium.
[0125] Organometallic complexes may contain two or more metal atoms, or only one metal atom, but it is preferable that they contain only one metal atom. When organometallic complexes contain two or more metal atoms, they may contain only one type of metal atom, or two or more types of metal atoms.
[0126] The organometallic complex is preferably a titanocene compound, a zirconocene compound, or a hafnocene compound, more preferably a titanocene compound or a zirconocene compound, and even more preferably a titanocene compound.
[0127] When the photosensitive resin composition of the present invention contains an organometallic complex, the content of the organometallic complex is preferably 0.1 to 30% by mass relative to the total solid content of the photosensitive resin composition. The lower limit is more preferably 1.0% by mass or more, even more preferably 1.5% by mass or more, and particularly preferably 3.0% by mass or more. The upper limit is more preferably 25% by mass or less. The photosensitive resin composition of the present invention may contain only one organometallic complex or two or more. When two or more are used, it is preferable that their total is within the above range.
[0128] [Surfactants] The photosensitive resin composition of the present invention preferably contains a surfactant. Various surfactants can be used as surfactants, such as fluorine-based surfactants, silicone-based surfactants, and hydrocarbon-based surfactants. The surfactant may be a nonionic surfactant, a cationic surfactant, or an anionic surfactant.
[0129] By incorporating a surfactant into the photosensitive resin composition of the present invention, the liquid properties (especially fluidity) of the prepared photosensitive resin composition are further improved, the uniformity of the coating thickness and the liquid-saving properties are further improved, and the ability of the photosensitive resin composition to follow steps is increased. Specifically, when forming a film using a coating solution containing a surfactant, the interfacial tension between the surface to be coated and the coating solution is reduced, improving the wettability to the surface to be coated and improving the coatability to the surface to be coated. As a result, air bubbles and other particles are less likely to be included in the stepped areas, and it is possible to more favorably form a uniform film with less thickness variation.
[0130] Examples of silicone-based surfactants, hydrocarbon-based surfactants, nonionic surfactants, cationic surfactants, and anionic surfactants include the compounds described in paragraphs 0329-0334 of International Publication No. 2021 / 112189, respectively, which are incorporated herein by reference.
[0131] When the photosensitive resin composition of the present invention contains a surfactant, the surfactant content is preferably 0.001 to 2.0% by mass, and more preferably 0.005 to 1.0% by mass, based on the total solid content of the photosensitive resin composition. The photosensitive resin composition of the present invention may contain only one type of surfactant or two or more types. When two or more types are used, it is preferable that their total is within the above range.
[0132] [Solvent] The photosensitive resin composition of the present invention preferably contains a solvent. Any known solvent can be used. An organic solvent is preferred. Examples of organic solvents include compounds such as esters, ethers, ketones, cyclic hydrocarbons, sulfoxides, amides, ureas, and alcohols.
[0133] Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyloxyacetates (e.g., methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl alkyloxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl esters of 3-alkyloxypropionates (e.g., methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), and 2-alkyloxy Suitable examples include alkyl cypropionates (e.g., methyl 2-alkyloxypropionate, ethyl 2-alkyloxypropionate, propyl 2-alkyloxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkyloxy-2-methylpropionate and ethyl 2-alkyloxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate, ethyl hexanoate, ethyl heptanoate, dimethyl malonate, diethyl malonate, etc.).
[0134] Suitable ethers include, for example, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol ethyl methyl ether, propylene glycol monopropyl ether acetate, and dipropylene glycol dimethyl ether.
[0135] Suitable ketones include, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, 3-methylcyclohexanone, levoglucocenone, and dihydrolevoglucocenone.
[0136] Suitable cyclic hydrocarbons include, for example, aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene.
[0137] As an example of a sulfoxide, dimethyl sulfoxide is a suitable choice.
[0138] Suitable amides include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, N,N-dimethylisobutylamide, 3-methoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, N-formylmorpholine, and N-acetylmorpholine.
[0139] Suitable ureas include N,N,N',N'-tetramethylurea and 1,3-dimethyl-2-imidazolidinone.
[0140] Examples of alcohols include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, benzyl alcohol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether, triethylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monobenzyl ether, ethylene glycol monophenyl ether, methylphenylcarbinol, n-amyl alcohol, methylamyl alcohol, and diacetone alcohol.
[0141] From the viewpoint of improving the properties of the coated surface, it is also preferable to use a mixture of two or more solvents.
[0142] In the present invention, one solvent selected from methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether, and propylene glycol methyl ether acetate, levoglucocenone, and dihydrolevoglucocenone, or a mixed solvent composed of two or more of these, is preferred. The combined use of dimethyl sulfoxide and γ-butyrolactone, or the combined use of N-methyl-2-pyrrolidone and ethyl lactate is particularly preferred.
[0143] From the viewpoint of coatability, the solvent content is preferably such that the total solid content concentration of the photosensitive resin composition of the present invention is 5 to 80% by mass, more preferably 5 to 75% by mass, even more preferably 10 to 70% by mass, and even more preferably 20 to 70% by mass. The solvent content can be adjusted according to the desired thickness of the coating film and the application method. If two or more solvents are included, it is preferable that their total is within the above range.
[0144] [Other Additives] The photosensitive resin composition of the present invention may optionally contain various additives, such as higher fatty acid derivatives, inorganic particles, ultraviolet absorbers, organotitanium compounds, antioxidants, photoacid generators, anti-aggregation agents, phenolic compounds, other polymer compounds, plasticizers, and other auxiliary agents (e.g., defoamers, flame retardants, etc.), to the extent that the effects of the present invention can be obtained. By appropriately including these components, properties such as film properties can be adjusted. These components can be described, for example, in paragraph
[0183] onwards of Japanese Patent Application Publication No. 2012-003225 (paragraph
[0237] of the corresponding U.S. Patent Application Publication No. 2013 / 0034812), paragraphs
[0101] to
[0104] ,
[0107] to
[0109] of Japanese Patent Application Publication No. 2008-250074, and the contents of these documents are incorporated herein. When these additives are included, it is preferable that their total content be 3% by mass or less of the solid content of the composition.
[0145] [Characteristics of the Photosensitive Resin Composition of the Present Invention] The viscosity of the photosensitive resin composition of the present invention can be adjusted by the solid content concentration of the photosensitive resin composition. From the viewpoint of coating film thickness, 1,000 mm 2 / s~12,000mm 2 / s is preferred, and 2,000 mm 2 / s~10,000mm 2 / s is more preferable, 2,500 mm 2 / s~8,000mm 2 / s is even more preferable. Within the above range, it becomes easier to obtain a highly uniform coating film. 1,000 mm 2 If the temperature is 1 / s or higher, it is easy to coat the film with the required thickness, for example, as an insulating film for rewiring, and 12,000 mm 2 If the rate is less than or equal to / s, a coating with excellent properties can be obtained on the coated surface.
[0146] <Restrictions on the substances contained in the photosensitive resin composition> The water content of the photosensitive resin composition of the present invention is preferably less than 2.0% by mass, more preferably less than 1.5% by mass, and even more preferably less than 1.0% by mass. If it is less than 2.0%, the long-term stability of the photosensitive resin composition is improved. Furthermore, the lower limit of the water content of the photosensitive resin composition of the present invention is preferably 0.001% by mass or more, can be 0.05% by mass or more, and can be 0.5% by mass or more, from the viewpoint of reducing the effort required to manage storage conditions, providing adhesion, and providing developability. Specific examples of the water content of the composition of the present invention include, for example, 0.05% by mass, 0.2% by mass, and 1.4% by mass. Methods for maintaining the water content include adjusting the humidity in the storage conditions and reducing the porosity of the storage container during storage.
[0147] From the viewpoint of insulating properties and reliability, the metal content of the photosensitive resin composition of the present invention is preferably less than 5 ppm by mass (parts per million), more preferably less than 1 ppm by mass, and even more preferably less than 0.5 ppm by mass. Furthermore, from the viewpoint of reducing the effort required to reduce the metal content, mechanical properties, and adhesion, the lower limit of the metal content in the photosensitive resin composition of the present invention can be 0.001 ppm by mass or more, and can also be 0.01 ppm by mass or more. Examples of metals include sodium, potassium, magnesium, calcium, iron, copper, chromium, nickel, manganese, aluminum, titanium, cobalt, zinc, and tin, but excludes metals included as complexes of organic compounds and metals. If multiple metals are included, it is preferable that the sum of these metals is within the above range. Specific examples of metal content in the photosensitive resin composition of the present invention include, for example, 0.002 ppm by mass, 0.05 ppm by mass, and 0.3 ppm by mass.
[0148] Furthermore, methods for reducing metal impurities unintentionally included in the photosensitive resin composition of the present invention include selecting raw materials with a low metal content as the raw materials constituting the resin composition, performing filter filtration on the raw materials constituting the photosensitive resin composition, and performing distillation under conditions where contamination is suppressed as much as possible by lining the inside of the apparatus with polytetrafluoroethylene or the like.
[0149] Considering its application as an electronic material, the halogen atom content of the photosensitive resin composition of the present invention is preferably less than 500 ppm by mass, more preferably less than 300 ppm by mass, and even more preferably less than 200 ppm by mass, from the viewpoint of reducing wiring corrosion and device reliability. In particular, the amount of halogen atoms existing in the form of halogen ions is preferably less than 5 ppm by mass, more preferably less than 1 ppm by mass, and even more preferably less than 0.5 ppm by mass. Furthermore, from the viewpoint of reducing the effort required to reduce halogen ions, the lower limit of halogen ions in the photosensitive resin composition of the present invention can be 0.01 ppm by mass or more, or 0.1 ppm by mass or more. Specific examples of halogen ion amounts in the photosensitive resin composition of the present invention include, for example, 0.02 ppm by mass, 0.5 ppm by mass, and 2.5 ppm by mass. Examples of halogen atoms include chlorine atoms and bromine atoms. It is preferable that the total amount of chlorine atoms and bromine atoms, or chlorine ions and bromine ions, is within the above ranges. Methods for adjusting the halogen atom content include ion exchange treatment.
[0150] Conventional containers can be used as containers for the photosensitive resin composition of the present invention. To suppress the incorporation of impurities into the raw materials and resin composition, it is also preferable to use multilayer bottles with an inner wall constructed of six types of resin in six layers, or bottles with a seven-layer structure of six types of resin. Examples of such containers include the container described in Japanese Patent Application Publication No. 2015-123351.
[0151] [Preparation of the photosensitive resin composition of the present invention] The photosensitive resin composition of the present invention can be prepared by mixing the above components. The mixing method is not particularly limited and can be carried out by conventionally known methods. Examples of mixing methods include mixing with a stirring blade, mixing with a ball mill, and mixing by rotating a tank. The temperature during mixing is preferably 10 to 30°C, and more preferably 15 to 25°C.
[0152] For the purpose of removing foreign matter such as dust and fine particles from the photosensitive resin composition of the present invention, filtration using a filter is preferable. As for the filter, the contents of paragraph
[0287] of International Publication No. 2023 / 190064 can be referenced, and these contents are incorporated herein.
[0153] [Cured product] The cured product of the present invention is a cured product obtained by curing the photosensitive resin composition of the present invention.
[0154] Furthermore, the cured product of the present invention may be a cured film containing polyimide and a radical polymerization inhibitor, wherein the boiling point of the radical polymerization inhibitor is 250°C or higher.
[0155] [Polyimide] The polyimide contained in the cured product of the present invention preferably has repeating units represented by the following formula (7).
[0156] In formula (7) above, X represents an organic group having 4 or more carbon atoms, and Y represents an organic group having 4 or more carbon atoms. Here, specific examples of X and Y are those explained in formula (5) above.
[0157] The radical polymerization inhibitor contained in the cured product of the present invention is preferably a compound represented by formula (1) or (2) described above. Similarly, the radical polymerization inhibitor contained in the cured product of the present invention is preferably a compound represented by formula (3) or (4) described above.
[0158] The amount of radical polymerization inhibitor contained in the cured product of the present invention is preferably 0.005 to 0.25% by mass, more preferably 0.007 to 0.2% by mass, and even more preferably 0.01 to 0.15% by mass, relative to the mass of the cured product.
[0159] [Method for Manufacturing Cured Products] The method for manufacturing cured products of the present invention preferably includes a film-forming step of applying the photosensitive resin composition of the present invention onto a substrate to form a film. The method for manufacturing cured products more preferably includes the above film-forming step, an exposure step of selectively exposing the film formed in the film-forming step, and a developing step of developing the film exposed in the exposure step using a developer to form a pattern. The method for manufacturing cured products particularly preferably includes the above film-forming step, the above exposure step, the above developing step, and at least one of a heating step of heating the pattern obtained in the developing step and a post-development exposure step of exposing the pattern obtained in the developing step. Furthermore, the method for manufacturing cured products may also preferably include the above film-forming step and a step of heating the film. Details of each step will be described below.
[0160] [Film Formation Process] The photosensitive resin composition of the present invention can be used in a film formation process in which a film is formed by applying it to a substrate. The method for producing a cured product of the present invention preferably includes a film formation process in which a film is formed by applying the photosensitive resin composition to a substrate.
[0161] <Substrate> The type of substrate can be appropriately determined according to the application and is not particularly limited. Examples of substrates include semiconductor manufacturing substrates such as silicon, silicon nitride, polysilicon, silicon oxide, and amorphous silicon; quartz, glass, optical films, ceramic materials, vapor-deposited films, magnetic films, reflective films; metal substrates such as Ni, Cu, Cr, and Fe (for example, substrates formed from metal, and substrates in which a metal layer is formed by, for example, plating or vapor deposition); paper, SOG (Spin On Glass), TFT (thin film transistor) array substrates, molded substrates, and electrode plates for plasma display panels (PDPs). Semiconductor manufacturing substrates are particularly preferred, and silicon substrates, Cu substrates, and molded substrates are more preferred. These substrates may have layers such as an adhesion layer or an oxide layer made of hexamethyldisilazane (HMDS) on their surface. The shape of the substrate is not particularly limited and may be circular or rectangular. If the substrate is circular, for example, a diameter of 100 to 450 mm is preferred, and 200 to 450 mm is more preferred. If it is rectangular, for example, the length of the shorter side is preferred to be 100 to 1000 mm, and 200 to 700 mm is more preferred. As the substrate, for example, a plate-shaped, preferably panel-shaped, substrate (substrate) is used.
[0162] When a resin composition is applied to the surface of a resin layer (for example, a layer made of cured material) or a metal layer to form a film, the resin layer or metal layer serves as the substrate.
[0163] Coating is a preferred method for applying the photosensitive resin composition onto a substrate. Specific application methods include dip coating, air knife coating, curtain coating, wire bar coating, gravure coating, extrusion coating, spray coating, spin coating, slit coating, and inkjet coating. From the viewpoint of uniformity of film thickness, spin coating, slit coating, spray coating, or inkjet coating are preferred, and from the viewpoint of both uniformity of film thickness and productivity, spin coating and slit coating are more preferred. By adjusting the solid content concentration of the photosensitive resin composition and the coating conditions according to the application method, a film of the desired thickness can be obtained. Furthermore, the coating method can be appropriately selected depending on the shape of the substrate; for circular substrates such as wafers, spin coating, spray coating, and inkjet coating are preferred, while for rectangular substrates, slit coating, spray coating, and inkjet coating are preferred. In the case of spin coating, for example, it can be applied at a rotation speed of 500 to 3,500 rpm for about 10 seconds to 3 minutes. Furthermore, a method can be applied in which a coating film, which has been previously applied and formed on a temporary support using the above application method, is transferred onto the substrate. Regarding the transfer method, the manufacturing methods described in paragraphs 0023, 0036-0051 of Japanese Patent Application Publication No. 2006-023696 and paragraphs 0096-0108 of Japanese Patent Application Publication No. 2006-047592 can be suitably used. In addition, a step of removing excess film at the edges of the substrate may be performed. Examples of such steps include edge bead rinsing (EBR) and back rinsing. A pre-wetting step may be employed in which the substrate is coated with various solvents to improve the wettability of the substrate before applying the photosensitive resin composition to the substrate, and then the photosensitive resin composition is applied.
[0164] [Transfer Film] A method can also be applied in which the photosensitive resin composition of the present invention is applied to a temporary support by the above application method to form a transfer film having a composition layer containing the photosensitive resin composition of the present invention on the temporary support, and the composition layer is transferred to a substrate. That is, the transfer film of the present invention is a transfer film having a temporary support and a composition layer containing the photosensitive resin composition of the present invention. The transfer film of the present invention may further include a cover film. Furthermore, the transfer film of the present invention may include layers other than the temporary support, the composition layer and the cover film. Examples of layers other than the temporary support, the composition layer and the cover film include a water-soluble resin layer containing a water-soluble resin such as PVA and / or PVP, a thermoplastic resin layer containing a thermoplastic resin, and an adhesion layer for providing adhesion.
[0165] - Temporary Support - The transfer film includes a temporary support. The temporary support is a component that supports the composition layer and is ultimately removed by a peeling process.
[0166] The temporary support may have either a single-layer or multi-layer structure. A film is preferred for the temporary support, and a resin film is more preferred. A film that is flexible and does not undergo significant deformation, shrinkage, or elongation under pressure, or under pressure and heat, is also preferred as the temporary support. Examples of the above films include polyethylene terephthalate film (e.g., biaxially oriented polyethylene terephthalate film), polymethyl methacrylate film, cellulose triacetate film, polystyrene film, polyimide film, polycycloolefin film, and polycarbonate film, with polyethylene terephthalate film being preferred. It is also preferable that the temporary support does not have deformations such as wrinkles or scratches.
[0167] -Composition Layer- The composition layer is a layer containing the photosensitive resin composition of the present invention as described above. The various components that may be included in the composition layer are, for example, the same as the various components that may be included in the photosensitive resin composition of the present invention, and the preferred embodiments are the same except in terms of the solvent content. From the viewpoint of embedding properties, film handling properties, etc., the solvent content in the composition layer is preferably 0.0001% to 10% by mass, more preferably 0.0005% to 8% by mass, even more preferably 0.001% to 5% by mass, and particularly preferably 0.01% to 4% by mass, relative to the entire composition layer. The composition layer may consist of multiple layers with different components.
[0168] -Thickness- The average thickness of the composition layer is preferably 0.5 μm to 40 μm, more preferably 0.5 μm to 25 μm, and even more preferably 3 μm to 20 μm. An average thickness of 40 μm or less of the composition layer is preferable in that it provides excellent pattern resolution, and an average thickness of 0.5 μm or more of the composition layer is preferable in that it provides excellent embeddability and device reliability.
[0169] The transfer can be carried out using a known laminator. Roll type, diaphragm type, press type, vacuum pressure type, etc., can be used. Examples of commercially available laminators include vacuum pressure laminators manufactured by Meiki Seisakusho Co., Ltd., vacuum applicators manufactured by Nikko Materials Co., Ltd., and batch type vacuum pressure laminators. Regarding the transfer method, the manufacturing methods described in paragraphs 0108 to 0111 of Japanese Patent Application Publication No. 2022-39763, paragraphs 0023, 0036 to 0051 of Japanese Patent Application Publication No. 2006-023696, and paragraphs 0096 to 0108 of Japanese Patent Application Publication No. 2006-047592 can be suitably used.
[0170] [Drying Process] After the film formation process (layer formation process), the film may be subjected to a drying process (soft bake) to remove the solvent from the formed film (layer). That is, the method for producing a cured product of the present invention may include a drying process for drying the film formed in the film formation process. The drying process is preferably performed after the film formation process and before the exposure process. The drying temperature of the film in the drying process is preferably 50 to 150°C, more preferably 70 to 130°C, and even more preferably 90 to 110°C. Drying may also be performed under reduced pressure. The drying time is exemplified as 30 seconds to 20 minutes, preferably 1 to 10 minutes, and more preferably 2 to 7 minutes.
[0171] [Exposure Step] The above film may be subjected to an exposure step in which the film is selectively exposed. The method for manufacturing the cured product may include an exposure step in which the film formed by the film formation step is selectively exposed. Selective exposure means exposing a part of the film. By selective exposure, exposed areas (exposed parts) and unexposed areas (unexposed parts) are formed in the film. The amount of exposure is not particularly limited as long as the photosensitive resin composition of the present invention can be cured, but for example, it may be 50 to 10,000 mJ / cm in terms of exposure energy at a wavelength of 365 nm. 2 Preferably, 200 to 8,000 mJ / cm² 2 This is preferable.
[0172] The exposure wavelength can be appropriately determined within the range of 190 to 1,000 nm, with 240 to 550 nm being preferred.
[0173] In relation to the light source, the exposure wavelength can be (1) semiconductor lasers (e.g., wavelengths 830nm, 532nm, 488nm, 405nm, 375nm, 355nm, etc.), (2) metal halide lamps, (3) high-pressure mercury lamps, g-line (wavelength 436nm), h-line (wavelength 405nm), i-line (wavelength 365nm), broad (three wavelengths of g, h, and i), (4) excimer lasers, KrF excimer laser (wavelength 248nm), ArF excimer laser (wavelength 193nm), F 2Examples of exposure methods include excimer laser (wavelength 157 nm), (5) extreme ultraviolet light; EUV (wavelength 13.6 nm), (6) electron beam, and (7) YAG laser with second harmonic 532 nm and third harmonic 355 nm. For the photosensitive resin composition of the present invention, exposure with a high-pressure mercury lamp is particularly preferred, and exposure with the i-line is more preferred from the viewpoint of exposure sensitivity. The exposure method is not particularly limited, and any method in which at least a part of the film made of the photosensitive resin composition of the present invention is exposed is acceptable, but examples include exposure using a photomask and exposure by laser direct imaging.
[0174] [Post-exposure heating step] The above film may be subjected to a heating step after exposure (post-exposure heating step (post-exposure bake)). That is, the method for producing a cured product of the present invention may include a post-exposure heating step in which the film exposed in the exposure step is heated. The post-exposure heating step can be performed after the exposure step and before the development step. The heating temperature in the post-exposure heating step is preferably 50°C to 140°C, and more preferably 60°C to 120°C. The heating time in the post-exposure heating step is preferably 30 seconds to 300 minutes, and more preferably 1 minute to 10 minutes. The heating rate in the post-exposure heating step is preferably 1 to 12°C / min from the temperature at the start of heating to the maximum heating temperature, more preferably 2 to 10°C / min, and even more preferably 3 to 10°C / min. The heating rate may also be changed as appropriate during heating. The heating means in the post-exposure heating step is not particularly limited, and known hot plates, ovens, infrared heaters, etc., can be used. Furthermore, it is preferable to carry out the heating process in a low-oxygen atmosphere by flowing inert gases such as nitrogen, helium, or argon through the system.
[0175] [Development Process] The film after exposure may be subjected to a development process in which a pattern is formed by developing it with a developer. That is, the method for producing a cured product of the present invention may include a development process in which a pattern is formed by developing the film exposed in the exposure process with a developer. By performing development, the unexposed areas are removed and a pattern (negative pattern) is formed.
[0176] <Developer> Developers used in the developing process include alkaline aqueous solutions or developers containing organic solvents.
[0177] When the developer is an alkaline aqueous solution, the basic compounds that the alkaline aqueous solution may contain include inorganic alkalis, primary amines, secondary amines, tertiary amines, and quaternary ammonium salts, preferably those described in paragraph
[0300] of International Publication No. 2023 / 190064, and more preferably tetramethylammonium hydroxide (TMAH). The content of the basic compound in the developer is preferably 0.01 to 10% by mass, more preferably 0.1 to 5% by mass, and even more preferably 0.3 to 3% by mass, based on the total mass of the developer.
[0178] If the developer contains an organic solvent, the organic solvent may be one of the compounds described in paragraph 0387 of International Publication No. 2021 / 112189. This is incorporated herein by reference. Suitable alcohols include methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutylcarbinol, triethylene glycol, etc., and suitable amides include N-methylpyrrolidone, N-ethylpyrrolidone, dimethylformamide, etc.
[0179] When the developer contains an organic solvent, one or more organic solvents can be used in mixture form. In the present invention, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methyl-2-pyrrolidone, and cyclohexanone is particularly preferred, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, and dimethyl sulfoxide is more preferred, and a developer containing cyclopentanone is particularly preferred.
[0180] When the developer contains an organic solvent, the content of the organic solvent relative to the total mass of the developer is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and particularly preferably 90% by mass or more. Alternatively, the above content may be 100% by mass.
[0181] The developing solution may further contain other components. Examples of other components include known surfactants and known defoamers.
[0182] In the developing process, after processing with the developer, the pattern may be further washed (rinsed) with a rinsing solution. Alternatively, methods such as supplying the rinsing solution before the developer in contact with the pattern dries completely may be employed.
[0183] <Rinsing Solution> If the developer is an alkaline aqueous solution, water can be used as the rinsing solution. If the developer contains an organic solvent, a solvent different from the solvent contained in the developer (for example, water, or an organic solvent different from the organic solvent contained in the developer) can be used as the rinsing solution.
[0184] When the rinsing solution contains an organic solvent, the organic solvent can be the same as the organic solvent exemplified above when the developer contains an organic solvent. Preferably, the organic solvent in the rinsing solution is different from the organic solvent in the developer, and more preferably, it is an organic solvent with lower pattern solubility than the organic solvent in the developer.
[0185] If the rinsing solution contains an organic solvent, one or more organic solvents may be used in mixture form. Preferred organic solvents are cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methylpyrrolidone, cyclohexanone, PGMEA (propylene glycol monomethyl ether acetate), and PGME (propylene glycol monomethyl ether). More preferred are cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, PGMEA, and PGME, with cyclohexanone and PGMEA being even more preferred.
[0186] When the rinsing solution contains an organic solvent, the amount of the organic solvent is preferably 50% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more, relative to the total mass of the rinsing solution. Alternatively, the amount of the organic solvent may be 100% by mass, relative to the total mass of the rinsing solution.
[0187] The rinse solution may further contain other components. Examples of other components include known surfactants and known defoaming agents.
[0188] <Method of supplying rinsing solution> There are no particular restrictions on the method of supplying the rinsing solution as long as a desired pattern can be formed. These include immersing the substrate in the rinsing solution, supplying the rinsing solution to the substrate by pouring the solution, supplying the rinsing solution to the substrate with a shower, and continuously supplying the rinsing solution onto the substrate using means such as a straight nozzle. From the viewpoint of the penetration of the rinsing solution, the removal of non-image areas, and manufacturing efficiency, there are methods of supplying the rinsing solution using a shower nozzle, a straight nozzle, a spray nozzle, etc., and the method of continuous supply using a spray nozzle is preferred, and from the viewpoint of the penetration of the rinsing solution into the image area, the method of supplying using a spray nozzle is more preferred. There are no particular restrictions on the type of nozzle, and examples include straight nozzles, shower nozzles, spray nozzles, etc. That is, the rinsing process is preferably a process of supplying the rinsing solution to the film after exposure using a straight nozzle or continuously supplying it, and it is more preferable to supply the rinsing solution using a spray nozzle. Possible methods for supplying the rinsing solution in the rinsing process include a process in which the rinsing solution is continuously supplied to the substrate, a process in which the rinsing solution is kept in a nearly stationary state on the substrate, a process in which the rinsing solution is vibrated on the substrate using ultrasound or the like, and a process that combines these methods.
[0189] The rinsing time is preferably 10 seconds to 10 minutes, and more preferably 20 seconds to 5 minutes. The temperature of the rinsing solution during rinsing is not particularly specified, but is preferably 10 to 45°C, and more preferably 18 to 30°C.
[0190] [Heating Step] The pattern obtained by the developing step (or the pattern after rinsing, if a rinsing step is performed) may be subjected to a heating step (post-bake) in which the pattern obtained by the developing step is heated. That is, the method for producing a cured product of the present invention may include a heating step in which the pattern obtained by the developing step is heated. Furthermore, the method for producing a cured product of the present invention may include a heating step in which a pattern obtained by another method without performing a developing step, or a film obtained by a film formation step is heated. In the heating step, resins such as polyimide precursors are cyclized to become resins such as polyimide. In addition, crosslinking of unreacted crosslinkable groups in specific resins or crosslinking agents other than specific resins also proceeds. The heating temperature (maximum heating temperature) in the heating step is preferably 50 to 450°C, more preferably 150 to 350°C, even more preferably 150 to 250°C, even more preferably 160 to 250°C, and particularly preferably 160 to 230°C. For the heating process, reference can be made to paragraphs
[0326] to
[0332] of International Publication No. 2023 / 190064, which are incorporated herein by reference.
[0191] [Metal Layer Formation Step] The pattern obtained by the development step (preferably one that has been subjected to at least one of the heating step and the post-development exposure step) may be subjected to a metal layer formation step in which a metal layer is formed on the pattern. That is, the method for producing a cured product of the present invention preferably includes a metal layer formation step in which a metal layer is formed on the pattern obtained by the development step (preferably one that has been subjected to at least one of the heating step and the post-development exposure step).
[0192] The metal layer is not particularly limited, and existing metal species can be used, with examples including copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, tungsten, tin, silver, and alloys containing these metals, with copper and aluminum being more preferred, and copper being even more preferred.
[0193] The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, methods described in Japanese Patent Publication No. 2007-157879, Japanese Patent Publication No. 2001-521288, Japanese Patent Publication No. 2004-214501, Japanese Patent Publication No. 2004-101850, U.S. Patent No. 7888181B2, and U.S. Patent No. 9177926B2 can be used. For example, photolithography, PVD (physical vapor deposition), CVD (chemical vapor deposition), lift-off, electroplating, electroless plating, etching, printing, and methods combining these can be considered. More specifically, patterning methods combining sputtering, photolithography and etching, and patterning methods combining photolithography and electroplating can be mentioned. Preferred embodiments of the plating include electroplating using copper sulfate or copper cyanide plating solutions.
[0194] The thickness of the metal layer is preferably 0.01 to 50 μm at the thickest part, and more preferably 1 to 10 μm.
[0195] [Applications] Examples of applications for the cured product manufacturing method of the present invention, or for the cured product itself, include insulating films for electronic devices, interlayer insulating films for redistribution layers, and stress buffer films. Other applications include sealing films, substrate materials (base films and coverlays for flexible printed circuit boards, interlayer insulating films), or etching to form patterns on insulating films for the above-mentioned mounting applications. For more information on these applications, please refer to, for example, Science & Technology Co., Ltd., "High-Functionality and Application Technologies of Polyimides," April 2008, supervised by Masaaki Kakimoto; CMC Technical Library, "Fundamentals and Development of Polyimide Materials," November 2011; and the Japan Polyimide and Aromatic Polymer Research Association, ed., "Latest Polyimide Fundamentals and Applications," NTS, August 2010.
[0196] The method for manufacturing the cured product of the present invention, or the cured product of the present invention, can also be used for manufacturing printing plates such as offset plates or screen printing plates, for etching molded parts, and for manufacturing protective lacquers and dielectric layers in electronics, particularly microelectronics.
[0197] [Laminate and Method for Manufacturing a Laminate] The laminate of the present invention refers to a structure having multiple layers made of the cured product of the present invention. The laminate is a laminate containing two or more layers made of the cured product, and may be a laminate with three or more layers. Of the two or more layers made of the cured product included in the above laminate, at least one is made of the cured product of the present invention, and from the viewpoint of suppressing shrinkage of the cured product or deformation of the cured product due to the above shrinkage, it is also preferable that all layers made of the cured product included in the above laminate are made of the cured product of the present invention.
[0198] In other words, the method for manufacturing the laminate of the present invention preferably includes a method for manufacturing the cured product of the present invention, and more preferably includes repeating the method for manufacturing the cured product of the present invention multiple times.
[0199] The laminate of the present invention preferably comprises two or more layers made of cured material, with a metal layer preferably included between any of the layers made of cured material. The metal layer is preferably formed by the metal layer formation step described above. That is, the method for manufacturing the laminate of the present invention preferably further includes a metal layer formation step of forming a metal layer on a layer made of cured material, which is performed multiple times during the manufacturing process of the cured material. The preferred embodiment of the metal layer formation step is as described above. As the laminate, for example, a laminate is preferred that includes at least three layers in which a first layer made of cured material, a metal layer, and a second layer made of cured material are laminated in this order. It is preferable that both the first layer made of cured material and the second layer made of cured material are layers made of cured material of the present invention. The resin composition of the present invention used to form the first layer made of cured material and the resin composition of the present invention used to form the second layer made of cured material may have the same composition or may have different compositions. The metal layer in the laminate of the present invention is preferably used as metal wiring such as a rewiring layer.
[0200] [Lamination Process] The method for manufacturing a laminate of the present invention preferably includes a lamination process. The lamination process is a series of steps that include performing, in this order, at least one of the following on the surface of a pattern (resin layer) or metal layer: (a) film formation process (layer formation process), (b) exposure process, (c) development process, (d) heating process, and post-development exposure process. However, the process may also involve repeating at least one of the following: (a) film formation process and (d) heating process and post-development exposure process. Furthermore, at least one of the following: (d) heating process and post-development exposure process may be followed by (e) metal layer formation process. Needless to say, the lamination process may also appropriately include the above-mentioned drying process, etc.
[0201] If a further lamination process is performed after the lamination process, a surface activation treatment process may be performed after the exposure process, the heating process, or the metal layer formation process. Plasma treatment is an example of a surface activation treatment. Details of the surface activation treatment will be described later.
[0202] The above lamination process is preferably performed 2 to 20 times, and more preferably 2 to 9 times. For example, a configuration with 2 to 20 resin layers, such as resin layer / metal layer / resin layer / metal layer / resin layer / metal layer, is preferred, and a configuration with 2 to 9 resin layers is even more preferred. Each of the above layers may have the same composition, shape, film thickness, etc., or they may be different.
[0203] In the present invention, it is particularly preferable to form a cured product (resin layer) of the resin composition of the present invention so as to cover the metal layer after providing the metal layer. Specifically, examples include repeating the steps in the order of (a) film formation, (b) exposure, (c) development, (d) heating and post-development exposure, and (e) metal layer formation, or repeating the steps in the order of (a) film formation, (d) heating and post-development exposure, and (e) metal layer formation. By alternately performing the lamination step of stacking the resin composition layer (resin layer) of the present invention and the metal layer formation step, the resin composition layer (resin layer) and the metal layer of the present invention can be alternately stacked.
[0204] [Surface Activation Treatment Step] The manufacturing method of the laminate of the present invention preferably includes a surface activation treatment step in which at least a portion of the metal layer and the resin composition layer is surface activated. The surface activation treatment step is usually performed after the metal layer formation step, but after the development step (preferably after at least one of the heating step and the post-development exposure step), the surface activation treatment step may be performed on the resin composition layer before the metal layer formation step. The surface activation treatment may be performed only on at least a portion of the metal layer, or only on at least a portion of the resin composition layer after exposure, or on at least a portion of both the metal layer and the post-exposure resin composition layer. It is preferable to perform the surface activation treatment on at least a portion of the metal layer, and it is preferable to perform the surface activation treatment on a portion or all of the area on the surface of the metal layer where the resin composition layer is formed. By performing the surface activation treatment on the surface of the metal layer in this way, the adhesion to the resin composition layer (film) provided on its surface can be improved. It is also preferable to perform the surface activation treatment on a portion or all of the post-exposure resin composition layer (resin layer). By performing the surface activation treatment on the surface of the resin composition layer in this way, the adhesion to the metal layer and resin layer provided on the surface-activated surface can be improved. In particular, when developing negative film, if the resin composition layer is cured, it is less susceptible to damage from surface treatment and adhesion is easily improved. Surface activation treatment can be carried out, for example, by the method described in paragraph 0415 of International Publication No. 2021 / 112189. This is incorporated herein by reference.
[0205] [Semiconductor Devices and Methods for Manufacturing the Same] The present invention also discloses semiconductor devices including a cured product or a laminate of the present invention. Furthermore, the present invention also discloses a method for manufacturing a semiconductor device including a method for manufacturing a cured product or a laminate of the present invention. Specific examples of semiconductor devices in which the resin composition of the present invention is used to form an interlayer insulating film for a redistribution layer can be found in paragraphs 0213 to 0218 and Figure 1 of Japanese Patent Application Publication No. 2016-027357, the contents of which are incorporated herein by reference.
[0206] The present invention will be described in more detail below with reference to examples. The materials, amounts used, proportions, processing content, and processing procedures shown in the following examples can be modified as appropriate, as long as they do not depart from the spirit of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are based on mass.
[0207] [Synthesis Example 1] [Synthesis of Polyimide (Resin A-1): Synthesis Method a] 20.0 g (38.4 mmol) of 4,4'-(4,4'-isopropylidene diphenoxy)diphthalic anhydride, 3.74 g (17.3 mmol) of 4,4'-diamino-3,3'-dihydroxybiphenyl, 3.46 g (17.3 mmol) of 4,4'-diaminodiphenyl ether, and 0.84 g (7.7 mmol) of 4-aminophenol are dissolved in 125 ml of NMP, and the mixture is stirred at 200°C for 3 hours under a nitrogen atmosphere to obtain polyimide. The resulting polyimide solution is brought to room temperature, and 0.42 g of 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO), 12.90 g (84.5 mmol) of 4-chloromethylstyrene, 12.85 g (93.0 mmol) of potassium carbonate, and 1.12 g (6.8 mmol) of potassium iodide are added, and the mixture is stirred at 90°C for 14 hours. 375 ml of THF is added to the resulting polyimide solution, and the salts are removed by filtration. The resulting filtrate is added dropwise to 1500 ml of methanol to precipitate the polymer. The polymer collected by filtration is dried under reduced pressure at 40°C for 1 day to obtain polyimide (resin A-1) as a powder.
[0208] [Synthesis Example 2] [Synthesis of Polyimide Precursor (Resin A-7): Synthesis Method b] 15.0 g (48.4 mmol) of 4,4'-oxydiphthalic anhydride, 4.74 g (16.1 mmol) of 3,3',4,4'-biphenyltetracarboxylic anhydride, 12.0 g (92.3 mmol) of 2-hydroxyethyl methacrylate, 4.67 g (39.5 mmol) of 2-isobutoxyethanol, 0.05 g of hydroquinone, 22.7 g of pyridine (287 mmol), and 75 g of digrime (diethylene glycol dimethyl ether) are mixed. The mixture is stirred at 60°C for 4 hours to produce a mixture of diesters of 4,4'-oxydiphthalic anhydride, 3,3',4,4'-biphenyltetracarboxylic anhydride, 2-hydroxyethyl methacrylate, and 2-isobutoxyethanol. Next, the reaction mixture is cooled to -10°C, and 16.14 g (134.1 mmol) of SOCl is added. 2 After adding over 60 minutes, the reaction mixture is stirred at room temperature for 2 hours. Next, a solution of 12.06 g (56.8 mmol) of 4,4'-diaminodiphenyl ether dissolved in 100 mL of N-methylpyrrolidone is added dropwise to the reaction mixture over 60 minutes. Then, the reaction mixture is reacted at 15°C for 1 hour, after which 11.9 g of ethanol is added and the mixture is stirred at room temperature for 2 hours. After adding 0.05 g of hydroquinone, the reaction mixture is added dropwise to 2 liters of water over 1 hour to precipitate the polyimide precursor. The polyimide precursor is filtered, and the obtained polyimide precursor is dried under reduced pressure at 45°C for 1 day to obtain the crude polyimide precursor (A-7). Next, the crude obtained material is dissolved in 270 g of tetrahydrofuran, and this solution is added dropwise to 2 liters of water over 1 hour to precipitate the polyimide precursor. Next, the polyimide precursor is filtered, and the obtained polyimide precursor is dried under reduced pressure at 45°C for 1 day to obtain the polyimide precursor (resin A-7).
[0209] [Synthesis of Other Resins] Each resin is synthesized in the same manner as in Synthesis Example 1 (Synthesis Method a) or Synthesis Example 2 (Synthesis Method b) described above, except that the acid anhydride and diamine used in the synthesis are changed to those listed in Table 1 below in mol%. The meanings of the abbreviations in Table 1 below are as follows. The weight-average molecular weight (Mw) of each resin is also shown in Table 1 below. BPADA: 4,4'-(4,4'-isopropylidene diphenoxy)diphthalic anhydride ODPA: 3,3',4,4'-biphenyltetracarboxylic anhydride DSDA: 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride CHDA: 1,2,4,5-cyclohexanetetracarboxylic dianhydride BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride ODA: 4,4'-diaminodiphenyl ether m-tol: m-tolidine HAB: 4,4'-diamino-3,3'-dihydroxybiphenyl BAP: 2,2-bis(3-amino-4-hydroxyphenyl)propane 43BAPOBP: 4,4'-bis(3-aminophenoxy)biphenyl
[0210]
[0211] [Examples 1-20 and Comparative Examples 1-3: Preparation of Photosensitive Resin Compositions] A solution is prepared by mixing each component shown in Table 2 in the parts by mass shown in the same table. Then, the obtained solution is filtered through a polyethylene filter having a pore size of 0.2 μm to obtain the photosensitive resin compositions of Examples 1-20 and Comparative Examples 1-3.
[0212] [Evaluation] The photosensitive resin compositions of Examples 1 to 20 and Comparative Examples 1 to 3 were evaluated as follows. The results are shown in Table 2 below.
[0213] (1) Sensitivity Examples 1 to 20 and Comparative Examples 1 to 3 are applied to the surface of a substrate having a thin copper layer formed on its surface by spin coating, then dried at 100°C for 5 minutes, and heated at 230°C for 3 hours to form a photosensitive resin composition layer with a film thickness of 10 μm. Then, using a mask with a 10 μm VIA formed on it, an i-line stepper (Canon: FPA-5520iV, NA=0.16, σ=0.85) is used to measure 50 mJ / cm².2 Exposure is performed in increments. Next, the material is developed with cyclopentanone until the unexposed areas are removed, rinsed with PGMEA for 30 seconds, and then heated under a nitrogen atmosphere at a heating rate of 10°C / min to 230°C for 3 hours. The cross-section of the resulting cured material is observed using a scanning microscope S-4800 (Hitachi High-Technologies Corporation), and the exposure amount at which the bottom aperture diameter becomes 10 μm is determined and evaluated according to the following criteria. <Evaluation Criteria> A: 300 mJ / cm 2 Less than B: 300 mJ / cm 2 Above, 600mJ / cm 2 Less than C: 600 mJ / cm 2 Above, 1000mJ / cm 2 Less than D: 1000 mJ / cm 2 That's all.
[0214] (2) Pattern shape uniformity A photosensitive resin composition layer is formed using the photosensitive resin compositions of Examples 1 to 20 and Comparative Examples 1 to 2 in the same manner as in the sensitivity evaluation. Next, a pattern is formed by exposing the surface to the exposure amount determined in the sensitivity evaluation using a mask in which 10 μm VIAs are formed in a 1:1 ratio, developing, and curing. Subsequently, a photosensitive resin composition layer is formed on the above pattern using each photosensitive resin composition in the same manner as in the sensitivity evaluation. Next, the entire surface is exposed using an i-line stepper (Canon: FPA-5520iV, NA=0.16, σ=0.85), curing, and a substrate with an uneven surface is produced. Again, a photosensitive resin composition layer is formed on this substrate using each photosensitive resin composition in the same manner as in the sensitivity evaluation. Next, using a mask in which 10 μm VIAs are formed at a 1:3 interval, the material is exposed to light using an i-line stepper (Canon: FPA-5520iV, NA=0.16, σ=0.85) at the exposure level determined in the sensitivity evaluation, developed, and cured to form a pattern. Using a scanning microscope S-4800 (Hitachi High-Technologies), the shape of the aperture diameter of 100 of the resulting cured material is observed, and the proportion of forward taper (90° or less) is determined. Then, for Examples 1 to 6 and Examples 11 to 20, Comparative Example 1 is used as the evaluation standard composition, and for Examples 7 to 9 and Comparative Example 3, Comparative Example 2 is used as the evaluation standard composition, and the improvement rate of the proportion of forward taper is calculated using the following formula. The results are shown in Table 2 below. Note that Comparative Examples 1 and 2 are used as evaluation standards, and are therefore indicated with "-" in Table 2 below. [Percentage of forward taper in the example] - [Percentage of forward taper in the corresponding evaluation standard composition (Comparative Example 1 or 2)] <Evaluation Criteria> A: 45% or more B: Less than 45%, 40% or more C: Less than 40%, 20% or more D: Less than 20%, 5% or more E: Less than 5%
[0215]
[0216] The details of the polymerizable compounds and other components in Table 2 are shown below.
[0217] [Polymerizable Compounds] ・B-1: Polyethylene glycol dimethacrylate (n = approximately 4) (manufactured by Tokyo Chemical Industry Co., Ltd.) ・B-2: DPHA: Dipentaerythritol (penta / hexa)acrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd., product name: NK Ester A-DPH) ・B-3: Light acrylate 4EG-A (manufactured by Kyoeisha Chemical Co., Ltd.) ・B-4: Light acrylate 3EG-A (manufactured by Kyoeisha Chemical Co., Ltd.)
[0218] [Photopolymerization Initiators] ・C-1: Irgacure OXE01 (BASF) ・C-2: SpeedCure PDO (Arkema) ・C-3: TR-PBG-304 (TRONLY) ・C-4: Compound with the following structure
[0219] [Polymerization inhibitors] ・D-1: Butoxyphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-2: Octyloxyphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-3: 2,4-di-tert-butylphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-4: 4,4'-ethylidenebisphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-5: Compound with the structure shown below ・D-6: Compound with the structure shown below ・D-7: BHT (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-8: HO-TEMP0 (manufactured by Tokyo Chemical Industry Co., Ltd.) ・D-9: 2-phenyl-1,4-benzoquinone (manufactured by Tokyo Chemical Industry Co., Ltd.) ・HD-1: MEHQ (manufactured by Tokyo Chemical Industry Co., Ltd.) ・HD-2: 4-ethoxyphenol (manufactured by Tokyo Chemical Industry Co., Ltd.) The structures of these are shown below.
[0220]
[0221] [Light absorber] • X-1: Compound with the structure shown below. • X-2: Ester of 2,2',3,3'-tetrahydro-3,3,3',3'-tetramethyl-1,1'-spirobi(1H-indene)-5,5',6,6',7,7'-hexanol and 1,2-naphthoquinone-(2)-diazo-5-sulfonic acid (compound with the structure shown below. * indicates a binding site.)
[0222] [Silane coupling agent] ・E-1: N-[3-(triethoxysilyl)propyl]phthalamido acid ・E-2: KBM-503 (manufactured by Shin-Etsu Silicone Co., Ltd.) ・E-3: X-12-967C (manufactured by Shin-Etsu Silicone Co., Ltd.)
[0223] [Migration Inhibitors] ・F-1: 5-aminotetrazole (manufactured by Tokyo Chemical Industry Co., Ltd.) ・F-2: 5-methylbenzotriazole (manufactured by Tokyo Chemical Industry Co., Ltd.) ・F-3: 8-azaadenine (manufactured by Tokyo Chemical Industry Co., Ltd.)
[0224] [Base Generators] ・G-1: Compound with the following structure ・G-2: Compound with the following structure
[0225] [Metal Complex] ・H-1: Compound with the structure shown below ・H-2: Orgatics TC-750 (manufactured by Matsumoto Fine Chemical Co., Ltd.)
[0226] [Surfactants] ・F-1: F-554 (manufactured by DIC) ・F-2: KF-6001 (manufactured by Shin-Etsu Chemical Co., Ltd.) ・F-3: TSF4445 (manufactured by Across Industries LLC)
[0227] [Chain transfer agent] ・N-1: Karenz MT PE1 (manufactured by Resonac) ・N-2: N-phenylglycine (manufactured by Tokyo Chemical Industry Co., Ltd.)
[0228] [Other additives] ・M-1: N-phenyldiethanolamine (manufactured by Tokyo Chemical Industry Co., Ltd.)
[0229] [Solvents] • I-1: N-ethylpyrrolidone • I-2: γ-butyrolactone • I-3: dimethyl sulfoxide • I-4: cyclohexanone • I-5: anisole • I-6: γ-valerolactone
[0230] The results shown in Table 2 show that when the boiling point of the radical polymerization inhibitor is 250°C or higher, the uniformity of the pattern shape is better compared to when the boiling point of the radical polymerization inhibitor is less than 250°C (Examples 1-20 and Comparative Example 3). Furthermore, a comparison between Examples 1-6 and Examples 7-9 shows that the uniformity of the pattern shape is further improved when the resin is polyimide. Furthermore, a comparison between Example 1 and Examples 19 and 20 shows that the uniformity of the pattern shape is further improved when the radical polymerization inhibitor is a compound having a phenolic hydroxyl group. Furthermore, a comparison between Examples 1-6, 11-15 and Example 18 shows that the uniformity of the pattern shape is further improved when the sum of the stereometric Es values of the Taft substituents at positions 2 and 6 of the benzene ring having a phenolic hydroxyl group is -2.5 or higher. Furthermore, a comparison between Examples 1-15 and Example 18 shows that the uniformity of the pattern shape is further improved when the radical polymerization inhibitor is a compound represented by the above formula (1) or (2). Furthermore, a comparison of Examples 1-6 with Example 16 shows that when the radical polymerization inhibitor content is 0.05% by mass or more relative to the total solid content of the photosensitive resin composition, the uniformity of the pattern shape is improved. Also, a comparison of Examples 1-6 with Example 17 shows that when the radical polymerization inhibitor content is 0.5% by mass or less relative to the total solid content of the photosensitive resin composition, the exposure sensitivity is improved.
[0231] [Film Formation by Transfer Film] In the evaluation of Examples 1 to 20 and Comparative Examples 1 to 3, the sensitivity and uniformity of the pattern were evaluated in the same manner as above, except that the formation of the photosensitive resin composition layer on the resin substrate on which a copper thin layer was formed on the surface was changed as follows, and it was confirmed that the same results were obtained. <Formation of Photosensitive Resin Composition Layer> The above photosensitive resin composition was applied to a temporary support (QS62, manufactured by Toray Industries, Inc., 16 μm thick PET (polyethylene terephthalate) film) and dried at 110°C for 3 minutes to form a photosensitive resin composition layer. Furthermore, a cover film (polypropylene film, Trefan KW37, manufactured by Toray Industries, Inc., 25 μm thick) was laminated so as to be in contact with the molded layer to obtain a transfer film. The film thickness of the photosensitive resin composition layer was set to 5 μm after drying. After peeling off the cover film from the transfer film, the photosensitive resin composition layer was laminated so that it faced the surface of the copper thin layer. The lamination process involves using a batch-type vacuum pressure laminator (Nikko Materials Co., Ltd., 2-stage build-up laminator "CVP700") to reduce the pressure to 13 hPa or less for 30 seconds, followed by hot pressing at 100°C and 0.74 MPa for 45 seconds, and then hot pressing again at 100°C and 0.5 MPa for 75 seconds.
[0232] [Example 101] The photosensitive resin composition used in Example 1 was applied in layers to the surface of a copper thin layer formed on a resin substrate by spin coating, and dried at 100°C for 4 minutes to form a resin composition layer with a thickness of 20 μm. After that, it was exposed using a stepper (Nikon Corporation, NSR1505 i6). Exposure was performed at a wavelength of 365 nm through a mask (a binary mask with a 1:1 line-and-space pattern and a line width of 10 μm). After exposure, it was heated at 100°C for 4 minutes, developed with cyclohexanone for 2 minutes, and rinsed with PGMEA for 30 seconds to obtain the layer pattern. Next, under a nitrogen atmosphere, the temperature was increased at a rate of 10°C / min until it reached 230°C, and then maintained at 230°C for 3 hours to form an interlayer insulating film for redistribution layers. When semiconductor devices were manufactured using these interlayer insulating films for redistribution layers, they operated without problems.
[0233] [Examples 102-120] In Example 101, the photosensitive resin composition is changed from the one used in Example 1 to the one used in Examples 2-20; otherwise, the evaluation is the same as in Example 101. In all of these examples, the semiconductor device operates without problems.
Claims
1. A photosensitive resin composition comprising a resin having radical polymerizable groups, a radical polymerization initiator, and a radical polymerization inhibitor, wherein the boiling point of the radical polymerization inhibitor is 250°C or higher.
2. The photosensitive resin composition according to claim 1, wherein the radical polymerization inhibitor is a compound having a phenolic hydroxyl group.
3. The photosensitive resin composition according to claim 2, wherein the sum of the stereoparameter Es values of the Taft substituents at positions 2 and 6 of the benzene ring having the phenolic hydroxyl group is -2.5 or greater.
4. The photosensitive resin composition according to claim 1, wherein the radical polymerization inhibitor is a compound represented by the following formula (1) or (2). Here, in equations (1) and (2), R 1 R represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. 2 , R 3 , and R 4 Each of these independently represents either a hydrogen atom or a monovalent organic group. 5 R represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. 6 This represents a tertiary alkyl group having four or more carbon atoms.
5. The photosensitive resin composition according to claim 1, wherein the radical polymerization inhibitor is a compound represented by the following formula (3) or (4). Here, in the formulas (3) and (4), R 2 , R 3 , and R 4 each independently represent a hydrogen atom or a monovalent organic group. R 7 represents an alkyl group having 2 or more carbon atoms.
6. The photosensitive resin composition according to claim 1, wherein the content of the radical polymerization inhibitor is 0.05 to 0.5% by mass relative to the total solid content of the photosensitive resin composition.
7. The photosensitive resin composition according to claim 1, wherein the resin is a polyimide having an ethylenically unsaturated group.
8. The photosensitive resin composition according to claim 1, further comprising a chain transfer agent.
9. A cured product obtained by curing the photosensitive resin composition according to any one of claims 1 to 8.
10. A cured product containing polyimide and a radical polymerization inhibitor, wherein the boiling point of the radical polymerization inhibitor is 250°C or higher.
11. The cured product according to claim 10, wherein the radical polymerization inhibitor is a compound represented by the following formula (1) or (2). Here, in equations (1) and (2), R 1 R represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. 2 , R 3 , and R 4 Each of these independently represents either a hydrogen atom or a monovalent organic group. 5 R represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. 6 This represents a tertiary alkyl group having four or more carbon atoms.
12. The cured product according to claim 10, wherein the radical polymerization inhibitor is a compound represented by the following formula (3) or (4). Here, in equations (3) and (4), R 2 , R 3 , and R 4 Each of these independently represents either a hydrogen atom or a monovalent organic group. 7 This represents an alkyl group having two or more carbon atoms.
13. A transfer film comprising a temporary support and a composition layer containing the photosensitive resin composition described in any one of claims 1 to 8.
14. A laminate comprising two or more layers made of the cured product described in claim 9, wherein a metal layer is included between any of the layers made of the cured product.
15. A method for producing a cured product, comprising a film-forming step of applying a photosensitive resin composition according to any one of claims 1 to 8 onto a substrate to form a film.
16. A method for producing a cured product according to claim 15, comprising an exposure step of selectively exposing the film, and a developing step of developing the film using a developer to form a pattern.
17. A method for manufacturing a semiconductor device, comprising the method for manufacturing a cured product as described in claim 16.
18. A semiconductor device comprising the cured product described in claim 9.