Apparatus for manufacturing cushion pouch and makeup compact having cushion pouch manufactured thereby

Abstract

The present invention relates to an apparatus for manufacturing a cushion pouch and a makeup compact having the cushion pouch manufactured thereby. In order to minimize the weight of the makeup compact, the apparatus manufactures a cushion pouch so as to automatically and conveniently package a cushion impregnated with a liquid into a pouch. Accordingly, the present invention may significantly reduce the cost of sales of the makeup compact, improve productivity at a minimum cost while maintaining uniform quality, and efficiently perform the manufacturing process of the cushion pouch. In particular, low-cost and consistent quality can be maintained by automating bonding of perforated films, insertion of a sponge, filling of a liquid foundation, and sealing.

Description

Cushion pouch manufacturing device and compact having a cushion pouch manufactured by the manufacturing device

[0001] The present invention relates to a cushion pouch manufacturing device and a compact having a cushion pouch manufactured by the manufacturing device, and more specifically, to a cushion pouch manufacturing device and a compact having a cushion pouch manufactured by the manufacturing device that can improve manufacturing efficiency and product quality by automating perforation, sticker attachment, filling, sealing, cutting, etc.

[0002] Generally, a compact is a portable makeup tool used for makeup by applying foundation to a puff.

[0003] Compacts are broadly classified into cushions, in which liquid foundation is absorbed into a sponge, and pacts, in which solid foundation is compressed.

[0004] In addition, the compact includes a circular or square-shaped case and a cover for opening and closing the case, taking into consideration usability and portability, and the case and cover are mainly made of hard plastic material.

[0005] Compact cushions are prone to deterioration due to the nature of the sponge absorbing liquid, and if the puff is reused repeatedly, residual cosmetics and skin impurities remain on it, leading to increased contamination. Therefore, it is advisable to wash the puff as often as possible or replace the compact cushion with a new one.

[0006] However, plastic cases act as a cause for increased manufacturing costs, which raises the selling price of the compact, and thus there is a problem in that it is difficult for consumers to purchase new compact cushions.

[0007] In addition, since the plastic case has a certain amount of weight, there is a problem in that it can be burdensome for women, the primary users, to carry.

[0008] The present invention has been devised to solve the conventional problems described above. The first objective of the present invention is to provide a cushion pouch manufacturing device that automatically and conveniently packages a liquid-absorbed cushion into a pouch to minimize the weight of the compact, thereby significantly reducing the sales cost of the compact, and a compact having a cushion pouch manufactured by the manufacturing device.

[0009]

[0010] The second objective of the present invention is to provide a cushion pouch manufacturing device and a compact having a cushion pouch manufactured by said manufacturing device, which can improve productivity at a minimum cost while maintaining uniform quality and efficiently perform the manufacturing process of a cushion pouch, and in particular, maintain consistent quality at a low cost through the automation of the processes of bonding a perforated film, inserting a sponge, filling a liquid foundation, and sealing.

[0011] To achieve the above objective, the cushion pouch manufacturing device of the present invention is characterized by the following technical features: a main frame comprising a first frame and a second frame; a film forming unit that punches a hole in the center of a unfolded packaging film, in which a front packaging film and a rear packaging film supplied from the front to the rear of the first frame are spread out, and then attaches a sticker and transfers it to the upper part of the second frame; and a pouch forming unit that cuts (incises) the packaging film transferred to the upper part of the second frame, inserts a sponge between the front packaging film and the rear packaging film which are moving in a vertical direction with their inner surfaces facing each other, fills it with liquid foundation, seals it, and cuts it into a predetermined cushion pouch shape.

[0012]

[0013] The film forming unit may include: a supply member that supplies a packaging film in which a front packaging film and a rear packaging film are unfolded from the front to the rear of the first frame; a perforating member that perforates a hole in the center of the front packaging film supplied from the supply member; an adhesive member that adheres a sticker to the front packaging film to cover the hole perforated by the perforating member; a pressurizing member that pressurizes and adheres the sticker adhered to the front packaging film with the adhesive member; and a transfer member that transfers the packaging film with the sticker adhered to it with the adhesive member to the upper part of the second frame.

[0014]

[0015] The perforating member may include: a punch base installed at the rear of the first frame; a perforating punch coupled to the punch base so as to be vertically movable to punch a hole in the center of the front packaging film; and a punch cylinder connected to operate the perforating punch vertically.

[0016]

[0017] The adhesive member may include: a sticker supply roll that supplies a release liner with a plurality of stickers attached at predetermined intervals; a remover that removes stickers one by one from the release liner supplied from the sticker supply roll to cover the perforated holes of the front packaging film; and a push roll that presses the stickers removed by the remover so that they adhere to the outer surface of the front packaging film.

[0018]

[0019] An elastic pressing piece may be installed at the tip of the above remover so that a sticker attached to a release liner covers the perforated hole of the above front packaging film in a flat state and presses it elastically.

[0020]

[0021] The above-mentioned pressure member may include: a pressure base installed at the front of the first frame; a pressure pusher coupled to the pressure base so as to be vertically movable to press a sticker attached to the front packaging film; and a pusher cylinder connected to operate the pressure pusher to be vertically movable.

[0022]

[0023] The above pouch forming unit may include: a cutter that cuts the center of the packaging film transferred from the film forming unit to separate the front packaging film and the rear packaging film; a guide member that guides the inner surfaces of the front packaging film and the rear packaging film separated by the cutter to face each other; an insertion member that inserts a sponge between the inner surfaces of the front packaging film and the rear packaging film that face each other by the guide member; a filling member that fills a liquid foundation into the sponge inserted between the front packaging film and the rear packaging film by the insertion member; a sealing member that seals the packaging film along the contour of the sponge filled with foundation by the filling member; a cooling member that cools the packaging film sealed by the sealing member; and a cutting member that cuts the packaging film cooled by the cooling member into a predetermined cushion pouch shape.

[0024]

[0025] The guide member may include: a switching guide roll that guides the front packaging film and the rear packaging film to be switched in an outwardly orthogonal direction; a side guide roll that guides the front packaging film and the rear packaging film, which have been switched outward by the switching guide roll, to the center of the second frame; and a center guide roll that guides the front packaging film and the rear packaging film, which have been gathered to the center by the side guide roll, to the lower part of the second frame while facing each other.

[0026]

[0027] The above-mentioned input member may include: an input base installed on the upper part of the second frame; a sponge holder vertically mounted on the upper part of the input base to stack a plurality of sponges; a moving pusher that moves the sponge dropped from the sponge holder to the upper surface of the input base to the center of the second frame; an inclined chute formed at an angle so that the sponge moved by the moving pusher slides into the inner surface of the front packaging film and the rear packaging film; and a sponge pusher that pushes the sponge inserted through the inclined chute deep into the inner surface of the front packaging film and the rear packaging film.

[0028]

[0029] The above-mentioned filling member may include: a filling nozzle arranged to fill (fill) liquid foundation into the sponge inserted between the front packaging film and the rear packaging film; and a supply tank that supplies liquid foundation to the filling nozzle.

[0030]

[0031] The sealing member may include: a pair of left and right heating plates configured to heat and seal the outer surfaces of the front packaging film and the rear packaging film; a sealing bracket that supports the pair of heating plates so as to be slidable in the left and right directions; and sealing cylinders installed on both sides of the sealing bracket and connected to operate the pair of heating plates to slide left and right.

[0032]

[0033] The cooling member may include: a pair of left and right cooling plates formed to cool the heated outer surfaces of the front packaging film and the rear packaging film; a cooling bracket that supports the pair of cooling plates so as to be slidable in the left and right directions; and cooling cylinders installed on both sides of the cooling bracket and connected to operate the pair of cooling plates to slide left and right.

[0034]

[0035] The above cutting member (cutting member) may include: a fixed block supporting one outer surface of the sealed packaging film; a movable block having a shear blade to cut the packaging film supported by the fixed block into a predetermined cushion pouch shape; a block bracket supporting the movable block so as to be slidable in the left and right directions; and a block cylinder installed on the block bracket and connected to operate the movable block to slide left and right.

[0036]

[0037] A cutting blade may be provided on the inner surface of the above-mentioned movable block to form a cutting line.

[0038]

[0039] The compact of the present invention has technical features comprising: a cushion pouch manufactured by the manufacturing device described above, having a sponge that absorbs liquid foundation inside, a sticker attached to the upper surface to cover a perforated hole, and a bonding bead on the edge; a bezel having a bonding brim formed on the edge to bond to the bonding bead of the cushion pouch, a through hole formed in the center to communicate with the hole where the sticker was removed, and an annular puff sheet seating portion provided on the inner circumference; a puff holder mounted on the puff sheet seating portion and capable of seating a cosmetic puff; a cosmetic puff seated on the puff sheet holder of the bezel; and a cover rotatably connected to one side of the bezel to cover the cosmetic puff.

[0040]

[0041] In addition, to prevent foundation from the sponge from adhering to the makeup puff during storage, the makeup puff is stored on a puff holder, the puff holder is placed on a puff sheet seating area, and the puff holder is configured to maintain a certain distance from the sponge.

[0042] According to the present invention, since a sponge that has absorbed liquid foundation is automatically and conveniently packaged and manufactured inside an inexpensive packaging film, the manufacturing cost of the compact can be lowered, thereby increasing sales volume, and there is a very useful effect of improving portability as the volume of the cushion pouch becomes smaller and the weight becomes lighter.

[0043] FIG. 1 is a perspective view showing the front of a manufacturing apparatus according to an embodiment of the present invention.

[0044] FIG. 2 is a perspective view showing the rear of a manufacturing apparatus according to an embodiment of the present invention.

[0045] FIG. 3 is a perspective view showing a perforated member of a manufacturing apparatus according to an embodiment of the present invention.

[0046] FIG. 4 is a perspective view showing an adhesive member of a manufacturing apparatus according to an embodiment of the present invention.

[0047] FIG. 5 is a perspective view showing a pressurizing member of a manufacturing apparatus according to an embodiment of the present invention.

[0048] FIG. 6 is a perspective view showing a cutter of a manufacturing apparatus according to an embodiment of the present invention.

[0049] FIG. 7 is a perspective view showing an input member of a manufacturing apparatus according to an embodiment of the present invention.

[0050] FIG. 8 is an enlarged view showing the main part of the input unit illustrated in FIG. 7.

[0051] FIG. 9 is a perspective view showing a filling member of a manufacturing apparatus according to an embodiment of the present invention.

[0052] FIG. 10 is a perspective view showing a cooling member of a manufacturing apparatus according to an embodiment of the present invention.

[0053] FIG. 11 is a perspective view showing a cutting member of a manufacturing apparatus according to an embodiment of the present invention.

[0054] FIG. 12 is a schematic diagram summarizing a pouch forming unit of a manufacturing apparatus according to an embodiment of the present invention.

[0055] FIG. 13 is an elevation view showing a cushion pouch manufactured by a manufacturing device according to an embodiment of the present invention.

[0056] FIG. 14 is a perspective view showing a compact having a cushion pouch according to an embodiment of the present invention.

[0057] FIG. 15 is a cross-sectional view showing a cross-section of a compact having a cushion pouch according to an embodiment of the present invention.

[0058] In order to fully understand the present invention, preferred embodiments of the present invention will be described below with reference to the attached drawings.

[0059]

[0060] FIG. 1 is a perspective view showing the front of a manufacturing device according to an embodiment of the present invention, and FIG. 2 is a perspective view showing the rear of a manufacturing device according to an embodiment of the present invention.

[0061] FIG. 3 is a perspective view showing a perforating member of a manufacturing device according to an embodiment of the present invention, FIG. 4 is a perspective view showing an adhesive member of a manufacturing device according to an embodiment of the present invention, FIG. 5 is a perspective view showing a pressurizing member of a manufacturing device according to an embodiment of the present invention, FIG. 6 is a perspective view showing a cutter of a manufacturing device according to an embodiment of the present invention, FIG. 7 is a perspective view showing an input member of a manufacturing device according to an embodiment of the present invention, FIG. 8 is an enlarged view showing a key part of the input unit shown in FIG. 7, FIG. 9 is a perspective view showing a filling member of a manufacturing device according to an embodiment of the present invention, FIG. 10 is a perspective view showing a cooling member of a manufacturing device according to an embodiment of the present invention, FIG. 11 is a perspective view showing a cutting member of a manufacturing device according to an embodiment of the present invention, and FIG. 12 is a schematic diagram summarizing a pouch forming unit of a manufacturing device according to an embodiment of the present invention.

[0062] And FIG. 13 is an elevation view showing a cushion pouch manufactured by a manufacturing device according to an embodiment of the present invention.

[0063] Referring to the drawing above, a cushion pouch (30) manufacturing device according to an embodiment of the present invention includes a main frame (100), a film forming unit (200), and a pouch forming unit (300).

[0064] The main frame (100) above is a basic frame that supports the entire structure of the device and includes a first frame (110) and a second frame (120).

[0065] Referring to FIGS. 1 and 2, the first frame (110) is formed in the shape of a rectangular frame that is long in the front-rear direction and is positioned in front of the main frame (100).

[0066] The first frame (110) is provided with a supply member (210), a perforating member (220), an adhesive member (230), and a transfer member (250).

[0067] A conveyor (111) is installed in the first frame (110) to continuously transport the packaging film (10) supplied from the supply member (210) from the perforating member (220) toward the adhesive member (230). Here, the conveyor (111) can be implemented as a roller conveyor or a belt conveyor.

[0068] And the second frame (120) is formed in the shape of a rectangular frame that is long in the vertical direction, as shown in FIG. 2, and is placed at the rear of the main frame (100).

[0069] The second frame (120) is provided with a cutter (310), a guide member (320), an input member (330), a filling member (340), a sealing member (350), a cooling member (360), and a cutting member (380).

[0070]

[0071] The above film forming unit (200) performs a perforation and sticker attachment process on the packaging film (10).

[0072] The above film forming unit (200) includes a supply member (210), a perforating member (220), an adhesive member (230), a pressurizing member (240), and a conveying member (250).

[0073] For example, the film forming unit (200) is primarily characterized by the function of punching a hole (32) in the center of the unfolded packaging film (10) in which the front packaging film (11) and rear packaging film (12) supplied from the front to the rear of the first frame (110) are attached and then transporting it to the upper part of the second frame (120).

[0074] The above supply member (210) is installed at the front of the first frame (110) and functions to supply the packaging film (10), in which the front packaging film (11) and the rear packaging film (12) are unfolded, to the rear of the first frame (110) where the perforation member (220) is installed.

[0075] Referring to FIG. 1, the supply member (210) includes a film supply roll (211) that rotates to roll up the packaging film (10), in which the front packaging film (11) and the rear packaging film (12) are unfolded, and supply it toward the perforation member (220).

[0076] Optionally, the supply member (210) may include a speed control unit (not shown) that controls the unwinding speed of the packaging film (10) wound on the film supply roll (211) according to a pre-entered value.

[0077]

[0078] The above-mentioned perforating member (220) is installed at the rear of the first frame (110) and functions to perforate a hole (32) in the center of the front packaging film (11) supplied from the supply member (210).

[0079] Referring to FIG. 3, the perforating member (220) includes a punch base (221) installed at the rear of the first frame (110); a perforating punch (222) coupled to the punch base (221) so as to be vertically movable to perforate a hole (32) in the center of the front packaging film (11); and a punch cylinder (223) connected to operate the perforating punch (222) vertically.

[0080] The above punch base (221) is formed in the shape of a square plate, and this punch base (221) is supported by a plurality of base rods (221a) installed vertically on both sides of the rear upper part of the first frame (110) and is positioned at the rear upper part of the transport conveyor (111).

[0081] The above-mentioned punch (222) is connected to the base rod (221a) so as to be vertically movable, and punches a circular hole (32) in the center of the front packaging film (11).

[0082] The above punch cylinder (223) is installed on the upper part of the punch base (221) and operates the punching punch (222) to punch a hole (32) in the center of the front packaging film (11).

[0083]

[0084] The adhesive member (230) functions to adhere a sticker (21) to the outer surface of the front packaging film (11) to cover the perforated hole (32).

[0085] Referring to FIG. 4, the adhesive member (230) includes: a sticker supply roll (231) that supplies a release liner (20) with a plurality of stickers (21) attached at predetermined intervals; a remover (232) that removes the stickers (21) one by one from the release liner (20) supplied from the sticker supply roll (231) and covers the perforated holes (32) of the front packaging film (11); and a push roll (233) that presses the stickers (21) removed by the remover (232) so that they adhere to the outer surface of the front packaging film (11).

[0086] The sticker supply roll (231) is supported by an adhesive bracket (234) installed at the upper center of the first frame (110) and rotates to roll up a release liner (20) with a plurality of stickers (21) attached and supply it to the front of the first frame (110). Here, the adhesive bracket (234) may be equipped with a plurality of sticker guide rolls (235) to guide the release liner (20) supplied from the sticker supply roll (231) toward the remover (232).

[0087] And the adhesive bracket (234) may be provided with a processing roll (236) to process the release paper (20) from which the sticker (21) has been removed using a remover (232).

[0088] The remover (232) is formed in the shape of a square plate, and this remover (232) is attached to one side of the adhesive bracket (234) so ​​as to be inclined downward toward the front of the first frame (110) to remove stickers (21) one by one from the release paper (20) supplied from the sticker supply roll (231).

[0089] Referring to FIG. 5, an elastic pressing piece (237) may be installed at the tip of the remover (232) to elastically press the sticker (21) attached to the release liner (20) so as to cover the perforated hole (32) of the front packaging film (11) in a flat state.

[0090] The push roll (233) is rotatably supported on a roll support (not shown) connected to an adhesive bracket (234) and presses the sticker (21) covering the outer surface of the front packaging film (11) to adhere it to the front packaging film (11).

[0091]

[0092] The above-mentioned pressure member (240) functions to firmly adhere the sticker (21) attached to the front packaging film (11) by applying pressure to the adhesive member (230).

[0093] Referring to FIG. 5, the pressure member (240) includes: a pressure base (241) installed at the front of the first frame (110); a pressure pusher (242) coupled to the pressure base (241) so as to be vertically movable and to press a sticker (21) attached to the front packaging film (11); and a pusher cylinder (243) connected to operate the pressure pusher (242) to be vertically movable.

[0094] The pressure base (241) is installed on the front upper part of the first frame (110) to support the pressure pusher (242) and the pusher cylinder (243). A guide slit (241a) is formed in the pressure base (241) to guide the pusher cylinder (243) to move in the left-right width direction.

[0095] The pusher cylinder (243) is coupled to the guide slit (241a) of the pressure base (241) so as to be movable left and right. An operating rod (243a) is provided at the lower end of the pusher cylinder (243), and a pressure pusher (242) is coupled to the lower end of the operating rod (243a) to apply pressure to the sticker (21) and firmly adhere it to the front packaging film (11).

[0096]

[0097] The above-mentioned transfer member (250) functions to transfer the packaging film (10) with the sticker (21) attached to it to the upper part of the second frame (120).

[0098] Referring to FIGS. 1 and 2, the transfer member (250) is implemented with a plurality of transfer guide rolls (251) provided in the first frame (110) and the second frame (120) to transfer the packaging film (10) with the sticker (21) attached to it to the upper part of the second frame (120).

[0099]

[0100] The above pouch molding unit (300) cuts the film, inserts a sponge (31), fills and seals the foundation, and finally manufactures a cushion pouch (30).

[0101] The above pouch forming unit (300) includes a cutter (310); a guide member (320); an input member (330); a filling member (340); a sealing member (350); a cooling member (360); and a cutting member (380).

[0102] For example, the pouch forming unit (300) is primarily characterized by the function of cutting the packaging film (10) transferred to the upper part of the second frame (120), inserting a sponge (31) between the front packaging film (11) and the rear packaging film (12) which face each other and move vertically, filling with liquid foundation, sealing, and cutting into a predetermined cushion pouch (30).

[0103] The cutter (310) functions to cut the center of the packaging film (10) transported by the transport member (250) to separate the front packaging film (11) and the rear packaging film (12).

[0104] Referring to FIG. 6, a cutter (310) is installed vertically at the upper center of the second frame (120). This cutter (310) cuts the center of the packaging film (10) that is transported to the upper part of the second frame (120) by the transport guide roll (251), thereby separating the front packaging film (11) and the rear packaging film (12).

[0105]

[0106] The above guide member (320) functions to guide the inner surfaces of the front packaging film (11) and the rear packaging film (12), which are cut by the cutter (310), to face each other.

[0107] Referring to FIGS. 8 and FIGS. 12, the guide member (320) includes: a switching guide roll (321) that guides the front packaging film (11) and the rear packaging film (12) to be switched outwardly in an orthogonal direction; a side guide roll (322) that guides the front packaging film (11) and the rear packaging film (12), which have been switched outwardly by the switching guide roll (321), to the center of the second frame (120); and a center guide roll (323) that guides the front packaging film (11) and the rear packaging film (12), which have been gathered to the center by the side guide roll (322), to the lower part of the second frame (120) while facing each other.

[0108] As shown in FIG. 8, the switching guide rolls (321) are installed at an angle of 45° on each side of the upper center of the second frame (120) and function to change the direction of the front packaging film (11) and the rear packaging film (12) so that they face outward.

[0109] The above side guide rolls (322) are rotatably installed on the upper left and right sides of the second frame (120) respectively and function to guide the front packaging film (11) and the rear packaging film (12) toward the inside.

[0110] The center guide roll (323) is rotatably installed on the upper part of the second frame (120) so as to be positioned at the lower part of each of the two side switching guide rolls (321), and functions to guide the front packaging film (11) and the rear packaging film (12), which are gathered towards the center, in a state where their inner surfaces face each other, toward the lower direction of the second frame (120).

[0111]

[0112] The above-mentioned insertion member (330) functions to insert a sponge (31) between the inner surface of the front packaging film (11) and the rear packaging film (12) facing each other by the guide member (320).

[0113] Referring to FIG. 7, the input member (330) includes: an input base (331) installed on the upper part of the second frame (120); a sponge holder (332) vertically mounted on the upper part of the input base (331) to stack a plurality of sponges (31); a moving pusher (333) that moves the sponge (31) dropped from the sponge holder (332) to the upper surface of the input base (331) to the center of the second frame (120); an inclined chute (334) formed at an angle so that the sponge (31) moved by the moving pusher (333) slides into the inner surface of the front packaging film (11) and the rear packaging film (12); and a sponge pusher (335) that pushes the sponge (31) introduced through the inclined chute (334) deep into the inner surface of the front packaging film (11) and the rear packaging film (12). The sponge (31) falls from the sponge holder (332) to the upper surface of the input base (331) by gravity.

[0114] The above-mentioned input base (331) is formed in the shape of a horizontally long rectangular plate and is installed on the upper right side of the second frame (120).

[0115] Referring to FIG. 8, a guide rail (331a) is formed on the upper surface of the input base (331) in a long left-right direction so that a sponge (31) dropped from the sponge holder (332) can be pushed by a moving pusher (333) and moved toward the inclined chute (334).

[0116] The sponge holder (332) is formed in the shape of a circular tube with a hollow interior and open top and bottom ends, and is mounted vertically on one side of the upper part of the input base (331) so as to be close to the center of the second frame (120). A plurality of sponges (31) are stacked inside the sponge holder (332) and fall one by one onto the upper surface of the input base (331) by their own weight.

[0117] The moving pusher (333) is formed in the shape of a thin plate and is slidably coupled along the guide rail (331a) of the input base (331).

[0118] The moving pusher (333) moves along the guide rail (331a) by means of a moving cylinder installed on the input base (331) and pushes the sponge (31) that has fallen onto the upper surface of the input base (331) to move it toward the inclined chute (334).

[0119] The upper end of the inclined chute (334) is connected to the inner end of the input base (331), and the lower end is formed to be inclined downward so as to be close to the upper part between the front packaging film (11) and the rear packaging film (12).

[0120] Accordingly, the inclined chute (334) can slide the sponge (31), which has been moved by the moving pusher (333), into the inner surface between the front packaging film (11) and the rear packaging film (12).

[0121] The sponge pusher (335) is positioned so as to be vertically movable at the upper center of the second frame (120) and functions to forcibly push the sponge (31) inserted between the front packaging film (11) and the rear packaging film (12) deep inside.

[0122] The sponge pusher (335) is connected to a sponge cylinder (336) installed on the upper part of the second frame (120) to perform an upward or downward operation.

[0123]

[0124] The filling member (340) has the function of filling liquid foundation into the sponge (31) inserted between the front packaging film (11) and the rear packaging film (12) through the insertion member (330).

[0125] Referring to FIGS. 2 and FIGS. 9, the filling member (340) includes: a filling nozzle (341) arranged to fill liquid foundation with a sponge (31) inserted between the front packaging film (11) and the rear packaging film (12); and a supply tank (342) that supplies the liquid foundation stored in the filling nozzle (341).

[0126] The filling nozzle (341) is positioned at the front and rear sides where the front packaging film (11) and the rear packaging film (12) face each other to fill liquid foundation from both the front and rear sides of the sponge (31).

[0127] The supply tank (342) is connected to the filling nozzle (341) by a conventional connecting hose to supply an appropriate amount of liquid foundation. The supply tank (342) can be positioned at a predetermined height above the ground by means of a tank frame (343) as shown in FIG. 2.

[0128]

[0129] The sealing member (350) functions to seal the packaging film (10) along the contour of the sponge (31) filled with foundation by the filling member (340).

[0130] Referring to FIG. 9, the sealing member (350) comprises: a pair of left and right heating plates (351) formed to heat and seal the outer surface of the packaging film (10) on both sides; a sealing bracket (352) that supports the pair of heating plates (351) so as to be slidable in the left and right directions; and a sealing cylinder (353) installed on both sides of the sealing bracket (352) and connected to operate the pair of heating plates (351) to slide left and right.

[0131] A pair of heating plates (351) transfer heat at an appropriate temperature to the surfaces of the packaging film (10) on both sides outside the contour of the foundation-filled sponge (31) and apply a predetermined pressure to melt-bond the two surfaces so that they are in close contact.

[0132] The sealing bracket (352) is installed on the second frame (120) so as to be located at the bottom of the input member (330). The left and right sides of the sealing bracket (352) are connected by heating guide rods (352a) to support a pair of heating plates (351) so as to be slidable in the left and right directions.

[0133] A sealing cylinder (353) is installed on each side of the sealing bracket (352) and simultaneously slides a pair of heating plates (351) left and right to heat-seal the packaging film (10) on both sides.

[0134]

[0135] The above cooling member (360) functions to cool the packaging film (10) sealed with the sealing member (350).

[0136] Referring to FIG. 10, the cooling member (360) comprises: a pair of left and right cooling plates (361) formed to cool the outer surface of the packaging film (10) on both sides; a cooling bracket (362) that supports the pair of cooling plates (361) so as to be slidable in the left and right directions; and a cooling cylinder (363) installed on both sides of the cooling bracket (362) and connected to operate the pair of cooling plates (361) to slide left and right.

[0137] A pair of cooling plates (361) transfer low-temperature heat to the surfaces of the packaging film (10) that come into contact with the sides outside the contour of the foundation-filled sponge (31), thereby cooling the packaging film (10) to a desired temperature.

[0138] The cooling bracket (362) is installed on the second frame (120) so as to be located below the sealing member (350). The left and right sides of the cooling bracket (362) are connected by cooling guide rods (362a) to support a pair of cooling plates (361) so as to be slidable in the left and right directions.

[0139] A cooling cylinder (363) is installed on each side of the cooling bracket (362) and simultaneously slides a pair of cooling plates (361) left and right to cool the packaging films (10) on both sides. The packaging films (10) cooled in this way are pulled toward the cutting member (380) by the lead roll (370).

[0140]

[0141] The above cutting member (380) functions to cut the packaging film (10), which has been cooled by the cooling member (360), into a predetermined cushion pouch (30).

[0142] Referring to FIG. 11, the cutting member (380) includes: a fixed block (381) that supports one outer surface of a sealed packaging film (10); a movable block (382) having a shear blade to cut the packaging film (10) supported by the fixed block (381) into a shape of a predetermined cushion pouch (30); a block bracket (383) that supports the movable block (382) so as to be slidable in the left and right directions; and a block cylinder (384) installed on the block bracket (383) and connected to operate the movable block (382) to slide left and right.

[0143] The above fixed block (381) is formed in the shape of a plate having a predetermined thickness and is supported vertically on a block bracket (383).

[0144] A cavity (not shown) may be formed on the inner surface of the fixed block (381) to accommodate a portion protruding to the outer surface of the packaging film (10) due to a sealed sponge (31).

[0145] The movable block (382) is formed in a shape corresponding to the fixed block (381) and is supported on the block bracket (383) so as to be slidable left and right. A shear blade (not shown) is provided on the inner surface of the movable block (382) to cut the packaging film (10) supported on the fixed block (381) into a predetermined cushion pouch (30) shape.

[0146] As shown in FIG. 13, the inner surface of the movable block (382) may be provided with a cutting blade (not shown) to form a cutting line (36) on the cushion pouch (30).

[0147] The block bracket (383) is installed on the second frame (120) so as to be located at the bottom of the cooling member (360). The left and right sides of the block bracket (383) are connected by block guide rods (383a) to support the movable block (382) so that it can slide in the left and right directions.

[0148] The block cylinder (384) is installed on one side of the block bracket (383) and slides the movable block (382) toward the fixed block (381).

[0149]

[0150] Hereinafter, the overall manufacturing process of the cushion pouch (30) manufacturing device according to the embodiment of the present invention configured as described above will be explained in detail with reference to the attached drawings.

[0151] First, the packaging film (10), with the front packaging film (11) and the rear packaging film (12) unfolded, is unwound by the rotation of the film supply roll (211) and supplied to the rear of the first frame (110), and then continuously transported along the transport conveyor (111) from the perforated member (220) toward the adhesive member (230).

[0152] Next, the packaging film (10) being transported along the transport conveyor (111) has a hole (32) punched in the center of the front packaging film (11) by the punching member (220), and then passes through the adhesive member (230) to cover the punched hole (32), and a sticker (21) is attached to the outer surface of the front packaging film (11), and the sticker (21) is pressed by the pressure member (240) and firmly attached.

[0153] Next, the packaging film (10), which is transported to the upper part of the second frame (120) along the transport member (250), is cut in the center by the cutter (310) and split into the front packaging film (11) and the rear packaging film (12). Then, it is guided along the guide member (320) so that the inner surfaces of the front packaging film (11) and the rear packaging film (12) come into contact. At this time, the insertion member (330) inserts a sponge (31) between them, and the filling member (340) fills the sponge (31) with liquid foundation.

[0154] Subsequently, the packaging film (10), which is pulled to the lower part of the second frame (120), is sealed along the contour of the sponge (31) filled with foundation by the operation of the sealing member (350), then cooled while passing through the cooling member (360), and then cut into a predetermined cushion pouch (30) shape as shown in FIG. 13 through the cutting member (380) to be completed.

[0155]

[0156] Meanwhile, FIG. 14 is a perspective view showing a compact having a cushion pouch according to an embodiment of the present invention, and FIG. 15 is a cross-sectional view showing a compact having a cushion pouch according to an embodiment of the present invention.

[0157] Referring to FIGS. 13 to 15, a compact (CP) according to an embodiment of the present invention comprises a cushion pouch (30); a bezel (40); a cosmetic puff (50); and a cover (60).

[0158] The cushion pouch (30) is manufactured using the manufacturing device described above. Referring to FIG. 13, the cushion pouch (30) is provided with a sponge (31) that has absorbed liquid foundation inside, a sticker (21) is attached to the upper surface to cover a perforated hole (32), and a bonding bead (sealing part) (33) is provided on the edge.

[0159] The edges of the cushion pouch (30) are sealed to form an internal space, and a powder or liquid cosmetic and a sponge (31), i.e., a cushion sheet, capable of impregnating the powder or liquid cosmetic are embedded in this internal space. Here, it is preferable that the sponge (31) be implemented as a porous sheet such as urethane foam, which is a material capable of impregnating the powder or liquid cosmetic.

[0160] And the cushion pouch (30) may further include an extension part (34) that extends outward from the bonding bead (33) and is displayed on a display stand.

[0161] A hanging hole (35) may be formed on the upper part of the extension (34) to be hung on a display pin (not shown) of a display stand. At this time, a cut line (36) is formed between the joining bead (33) and the extension (34) so ​​that the cushion pouch (30) can be cut and separated.

[0162] The bezel (casing) (40) forms the frame of the compact (CP). Referring to FIGS. 14 and 15, a bonding brim (41) is formed in a ring shape at the edge of the bezel (40) to be bonded to the bonding bead (33) of the cushion pouch (30), a through hole (42) is formed in the center to communicate with the hole (32) from which the sticker (21) was removed, and an annular puff sheet seating portion (43) is provided on the inner circumference. The bonding brim (41) of the bezel (40) can be bonded to the bonding bead (33) of the cushion pouch (30) by, for example, an ultrasonic method.

[0163] The above cover (60) is rotatably connected to one side of the bezel (40) by a hinge (61) and configured to cover a cosmetic puff (50).

[0164] The cosmetic puff (50) is made of a soft material so that it can be applied to the skin by directly contacting the upper surface of the sponge (31) exposed through the hole (32) of the cushion pouch (30) and applying liquid cosmetic product.

[0165]

[0166] Furthermore, the cosmetic puff (50) is used to apply foundation absorbed by the sponge (31). In order to prevent the foundation from the sponge (31) from adhering to the cosmetic puff (50) during storage, the cosmetic puff (50) is placed on a puff holder (51) for storage. The puff holder (51) is placed on the puff sheet seating portion (41), and the puff holder (51) is maintained at a certain distance from the sponge (31).

[0167]

[0168] According to the present invention, since a sponge that has absorbed liquid foundation is automatically and conveniently packaged and manufactured inside an inexpensive packaging film, the manufacturing cost of the compact can be lowered, thereby increasing sales volume, and there is a very useful effect of improving portability as the volume of the cushion pouch becomes smaller and the weight becomes lighter.

Claims

1. A main frame (100) including a first frame (110) and a second frame (120); A film forming unit (200) that punches a hole (32) in the center of a unfolded packaging film (10) in which a front packaging film (11) and a rear packaging film (12) supplied from the front to the rear of the first frame (110) are attached and then transported to the upper part of the second frame (120); and A cushion pouch manufacturing device comprising: a pouch forming unit (300) that cuts the packaging film (10) transferred to the upper part of the second frame (120), inserts a sponge (31) between the front packaging film (11) and the rear packaging film (12) which face each other and move in a vertical direction, fills with liquid foundation, seals, and cuts into a predetermined cushion pouch (30) shape.

2. In Claim 1, In claim 1, The above film forming unit (200) is, A supply member (210) that supplies a packaging film (10) in which a front packaging film (11) and a rear packaging film (12) are unfolded from the front to the rear of the first frame (110); A perforating member (220) for perforating a hole (32) in the center of the front packaging film (11) supplied from the supply member (210); and an adhesive member (230) for attaching a sticker (21) to the front packaging film (11) to cover the hole (32) perforated by the perforating member (220). A pressing member (240) that presses and adheres the sticker (21) attached to the front packaging film (11) with the adhesive member (230); and A cushion pouch manufacturing device comprising: a transfer member (250) for transferring the packaging film (10), on which the sticker (21) is attached with the adhesive member (230), to the upper part of the second frame (120).

3. In Claim 2, The above perforated member (220) is, A punch base (221) installed at the rear of the first frame (110); A punching punch (222) that is vertically movably coupled to the punch base (221) and punches a hole (32) in the center of the front packaging film (11); and A cushion pouch manufacturing device comprising: a punch cylinder (223) connected to operate the above-mentioned punch (222) up and down.

4. In Claim 2, The above adhesive member (230) is, A sticker supply roll (231) that supplies a release paper (20) with a plurality of stickers (21) attached at predetermined intervals; A remover (232) that removes stickers (21) one by one from the release paper (20) supplied from the sticker supply roll (231) and covers the perforated holes (32) of the front packaging film (11); and A cushion pouch manufacturing device comprising: a push roll (233) that presses the sticker (21) removed by the remover (232) so that it adheres to the outer surface of the front packaging film (11).

5. In Claim 4, A cushion pouch manufacturing device characterized by having an elastic pressing piece (237) installed at the tip of the remover (232) so that a sticker (21) attached to the release paper (20) covers the perforated hole (32) of the front packaging film (11) in a flat state and presses it elastically.

6. In Claim 2, The above-mentioned pressure member (240) is, A pressure base (241) installed in front of the first frame (110); A pressure pusher (242) coupled to the pressure base (241) so as to be vertically movable and pressing the sticker (21) attached to the front packaging film (11); and A cushion pouch manufacturing device comprising: a pusher cylinder (243) connected to operate the above-mentioned pressure pusher (242) up and down.

7. In Claim 1, The above pouch molding unit (300) is, A cutter (310) that cuts the center of the packaging film (10) transferred from the above film forming unit (200) to separate the front packaging film (11) and the rear packaging film (12); A guide member (320) that guides the inner surfaces of the front packaging film (11) and the rear packaging film (12), which are cut by the cutter (310), to face each other; An insertion member (330) for inserting a sponge (31) between the inner surface of the front packaging film (11) and the rear packaging film (12) facing the guide member (320); A filling member (340) for filling liquid foundation into the sponge (31) inserted between the front packaging film (11) and the rear packaging film (12) by the above-mentioned insertion member (330); A sealing member (350) that seals the packaging film (10) along the contour of the sponge (31) filled with foundation using the filling member (340); A cooling member (360) for cooling the packaging film (10) sealed with the sealing member (350); and A cushion pouch manufacturing apparatus comprising: a cutting member (380) that cuts the packaging film (10), cooled by the cooling member (360), into a predetermined cushion pouch (30) shape.

8. In Claim 7, The above guide member (320) is, A switching guide roll (321) that guides the front packaging film (11) and the rear packaging film (12) to be switched in an outwardly orthogonal direction; A side guide roll (322) that guides the front packaging film (11) and the rear packaging film (12), which have been switched outward by the switching guide roll (321), to the center of the second frame (120); and A cushion pouch manufacturing device comprising: a center guide roll (323) that guides the inner surfaces of the front packaging film (11) and the rear packaging film (12), which are gathered to the center by the side guide roll (322), to the lower part of the second frame (120).

9. In Claim 7, The above input member (330) is, An input base (331) installed on the upper part of the second frame (120); A sponge holder (332) vertically mounted on the upper part of the above-mentioned input base (331) and having a plurality of sponges (31) stacked thereon; A moving pusher (333) that moves the sponge (31) dropped from the sponge holder (332) to the upper surface of the input base (331) to the center of the second frame (120); An inclined chute (334) formed at an angle so that the sponge (31) moved by the moving pusher (333) slides into the inner surface between the front packaging film (11) and the rear packaging film (12); and A cushion pouch manufacturing device comprising: a sponge pusher (335) that pushes the sponge (31) introduced through the inclined chute (334) between the inner surface of the front packaging film (11) and the rear packaging film (12).

10. In Claim 7, The above filling member (340) is, A filling nozzle (341) arranged to fill liquid foundation with the sponge (31) inserted between the front packaging film (11) and the rear packaging film (12); and A cushion pouch manufacturing device comprising: a supply tank (342) that supplies liquid foundation to the filling nozzle (341) above.

11. In Claim 7, The sealing member (350) above is, A pair of left and right heating plates (351) formed to heat and seal the outer surfaces of the front packaging film (11) and the rear packaging film (12); A sealing bracket (352) that supports the above pair of heating plates (351) so as to be slidable in the left and right directions; and A cushion pouch manufacturing device comprising: a sealing cylinder (353) installed on both sides of the sealing bracket (352) and connected to slide the pair of heating plates (351) left and right.

12. In Claim 7, The above cooling member (360) is, A pair of left and right cooling plates (361) formed to cool the heated outer surfaces of the front packaging film (11) and the rear packaging film (12); A cooling bracket (362) that supports the above pair of cooling plates (361) so as to be slidable in the left and right directions; and A cushion pouch manufacturing device comprising: a cooling cylinder (363) installed on both sides of the cooling bracket (362) and connected to slide the pair of cooling plates (361) left and right.

13. In Claim 7, The above cutting member (380) is, A fixing block (381) that supports one outer surface of the sealed packaging film (10); A movable block (382) having a shear blade to cut the packaging film (10) supported by the fixed block (381) into a predetermined cushion pouch (30) shape; A block bracket (383) that supports the above-mentioned movable block (382) so as to be slidable in the left and right directions; and A cushion pouch manufacturing device comprising: a block cylinder (384) installed on the block bracket (383) and connected to slide the movable block (382) left and right.

14. In Claim 13, A cushion pouch manufacturing device characterized by having a cutting blade provided on the inner surface of the above-mentioned movable block (382) to form a cutting line (36).

15. A compact having a cushion pouch manufactured by a cushion pouch manufacturing device described in any one of claims 1 to 14.

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