Ballistic neck protective garment having segmented upper and lower protective sections
Patent Information
- Application Number
- PCT/US2026/020463
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-03-24
- Filing Date
- 2026-03-24
- Publication Date
- 2026-10-01
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Figure US2026020463_01102026_PF_FP_ABST
Abstract
Description
TITLEBallistic Neck Protective Garment Having Segmented Upper and Lower Protective Sections Field of Invention
[0001] The present invention relates generally to personal protective equipment. More particularly, the present invention relates to a wearable protective garment configured to protect the throat and neck regions of a human wearer from ballistic fragments, shrapnel, debris, lacerations, blunt force trauma, and other impact-related injuries, while maintaining ergonomic comfort and compatibility with headgear and communication equipment.Background of Invention
[0002] Individuals operating in military, tactical, law enforcement, security, and hazardous industrial environments may be exposed to explosive fragments, shrapnel, debris, and other high-energy projectiles. The anterior and lateral regions of the neck, including areas commonly corresponding to anatomical Zones I and II, contain vital vascular, respiratory, and neurological structures and are particularly vulnerable to penetrating and blunt force trauma.
[0003] Various protective devices have been proposed for protecting portions of the neck and adjacent regions. Certain devices are configured as rigid or semi-rigid modular guards integrated with helmets or external armor systems. Other solutions provide posterior cervical coverage or limited collar-based protection. While such systems may provide impact mitigation in specific configurations, they may not address the need forlightweight, ergonomic, garment-style protection that can be worn independently or in conjunction with existing combat apparel.
[0004] In practice, many users rely on non-ballistic fabric coverings, such as fleece or elastane snood-type garments, for environmental protection against wind and cold. Such garments are not designed to provide meaningful ballistic resistance or impact attenuation and may provide minimal protection against penetrating neck injuries or fragment impact.
[0005] Additionally, some protective systems may be bulky, restrictive, incompatible with communication devices, or configured primarily to protect posterior cervical regions rather than circumferentially surrounding the throat and clavicular transition area. Limitations in adjustability, ease of donning and doffing, and emergency medical access may further reduce the practical effectiveness of certain existing solutions.
[0006] Accordingly, there remains a need for an improved protective neck garment that provides multi-layer ballistic and impact protection to the anterior, lateral, and circumferential neck regions while maintaining ergonomic flexibility and wearer comfort. There is also a need for a garment that allows compatibility with helmets, radios, microphones, and hearing equipment, permits selective facial coverage and adjustment, enables rapid emergency removal when medically required, and can be worn as a standalone garment or integrated with other protective systems.
[0007] The present invention addresses these and other needs.Brief Summary of The Invention
[0008] The present invention provides a ballistic neck protective garment configured to be worn over a wearer’s head and positioned around the face, jaw, throat, and neck regions. The garment comprises a segmented construction including an upper section and a lower section joined together to form an integrated, multi-functional protective assembly.
[0009] The upper section is configured to cover at least portions of the face and jaw of the wearer and may include breathable and moisture-wicking materials for comfort and temperature regulation. In certain embodiments, the upper section includes an elastane or stretch-retention lining to secure the garment closely against the face, double-layer cheek and jaw regions for enhanced protection, and a breathable front mouth portion. The upper section may further include an adjustable tightening mechanism positioned at a rear portion of the garment to enable selective fit adjustment while maintaining clearance around the ears to preserve auditory awareness and compatibility with communication equipment.
[0010] The lower section is configured to circumferentially surround the throat and neck region, extending at least partially over the clavicular area. The lower section includes one or more ballistic impact -resistant layers positioned between outer protective materials, which may include fire-retardant fabrics. The ballistic layers may comprise aramid fibers, ultra-high-molecular-weight polyethylene, composite materials, or other impact-resistant structures. The lower section may also include an adjustable rear tightening mechanism and one or more emergency release features, including defined cut-lines or breakaway regions configured to facilitate rapid medical removal.
[0011] The garment may be selectively adjustable such that the upper section can be lowered below the chin when not required for facial coverage, and the lower section may be worn externally or tucked into clothing or armor systems. The segmented upper and lower construction enables differentiated material selection and protective characteristics in distinct anatomical regions while maintaining a low-profile, ergonomic form factor.
[0012] By combining circumferential ballistic neck protection, facial coverage flexibility, ergonomic adjustability, emergency -release functionality, and compatibility with tactical equipment, the present invention provides an improved protective garment for use in military and other high-risk environments.Brief Description of the Figures
[0013] FIG. 1 is a front view of a ballistic neck protective garment illustrating the elastane lining 1, upper protective face cover 2, lower ballistic layered section 3, lower tightening panel cover 4, and breathable front mouth section 5.
[0014] FIG. 2 is a side view of the ballistic neck protective garment illustrating the elastane lining 1, breathable front mouth section 5, upper section rear adjustment toggle 6, lower section rear adjustment toggle 7, and lower tightening panel cover 4.
[0015] FIG. 3 is a rear view of the ballistic neck protective garment illustrating the elastane lining 1, breathable mouth section 5 as positioned within the upper section, and the upper section rear adjustment toggle 6 and lower section rear adjustment toggle 7.
[0016] FIG. 4 is a lower rear view of the ballistic neck protective garment illustrating the rear medical quick-cut section 8 of the lower ballistic section in an open configuration.Detailed Description Definitions
[0017] As used in this specification and in the claims, the following terms are defined as set forth below, unless the context clearly indicates otherwise.
[0018] The term “upper section” refers to the portion of the garment configured to extend over at least a jaw, cheek, chin, or lower facial region of a wearer. The upper section may include elastic, breathable, or textile-based materials and may be repositionable relative to the wearer’s face.
[0019] The term “lower section” refers to the portion of the garment configured to circumferentially surround a neck of a wearer and to extend over at least a portion of an anterior, lateral, or posterior cervical region.
[0020] The term “ballistic impact-resistant layer” refers to one or more layers of material configured to resist penetration or fragmentation from high-velocity projectiles, shrapnel, debris, or other impact threats. The term includes soft armor textile assemblies, composite laminates, layered fiber constructions, and hybrid flexible armor systems.
[0021] The term “circumferential” refers to extending around at least a majority of the perimeter of the wearer’s neck.
[0022] The term “joined” refers to being connected by stitching, bonding, lamination, welding, adhesive attachment, mechanical fastening, or integral material formation.
[0023] The term “adjustment mechanism” refers to any structure configured to selectively increase or decrease circumferential tension, including but not limited to drawstrings, toggles, cord locks, elastic bands, hook-and-loop interfaces, buckles, snaps, magnets, or equivalent fastening systems.
[0024] The term “elastane lining” refers to an elastic textile or elastomeric material positioned along an interior portion of the upper section and configured to provide stretch and retention against facial contours.
[0025] The term “breathable material” refers to a textile or mesh structure configured to permit airflow and moisture vapor transmission.
[0026] The term “emergency quick-cut region” refers to a predetermined separation zone within the garment configured to facilitate rapid removal through cutting along a defined path.
[0027] The term “standalone” refers to a garment that maintains structural integrity and functional positioning independent of rigid helmet attachment or permanent mechanical coupling to external armor systems.
[0028] The term “segment” or “segmented” refers to a construction in which at least two portions of the garment are structurally differentiated in material composition, function, or protective characteristics while being connected as a unified assembly.
[0029] The term “configured to” describes structural capability or arrangement and does not require active use at all times.
[0030] The terms “comprising,” “including,” and “having” are intended to be open-ended and inclusive, and do not exclude additional unrecited elements.
[0031] Singular terms include plural referents unless the context clearly dictates otherwise.Detailed Description
[0032] Section 1 - Overall Garment Architecture and Segmented Construction
[0033] The ballistic neck protective garment is configured as a wearable, over-the-head protective assembly designed to provide circumferential coverage of the throat and neck region while selectively extending upward to protect portions of the jaw, cheek, and lower facial areas. The garment comprises a unified but segmented structure including an upper protective section and a lower protective section joined together to function as an integrated system while permitting differentiated material composition, flexibility, and protective performance in distinct anatomical regions.
[0034] The garment is dimensioned to be pulled over a wearer’s head such that the upper section conforms to the facial contours and the lower section extends downward to surround the anterior, lateral, and posterior regions of the neck and upper clavicular transition area. The segmentation between the upper and lower sections allows each section to perform specialized protective and ergonomic functions without imposing unnecessary rigidity or bulk across the entire assembly.
[0035] The upper section is constructed primarily for adaptive conformity, breathability, and selective facial coverage. It is shaped to contour around the cheeks and jaw while leaving the ear regions substantially unobstructed to preserve auditory awareness and compatibility with communication devices. The upper section is joined to the lower section along a circumferential seam or bonded interface that maintains structural continuity while allowing flexion during head movement.
[0036] The lower section is configured to encircle the neck region and extend partially over the clavicular area. This section is dimensioned to provide circumferential protection around the throat and cervical region. The lower section possesses greater structural reinforcement relative to the upper section due to its incorporation of ballistic layered materials designed to mitigate penetration from fragments, shrapnel, debris, or other high-energy projectiles. The lower section is shaped to taper downward from the seam interface with the upper section to provide coverage while minimizing interference with shoulder articulation.
[0037] The segmented construction enables independent material optimization between the upper and lower sections. The upper section may employ stretch-retentive, breathable, and moisture-managing textiles to promote wearer comfort and temperature regulation, while the lower section incorporates impact-resistant and fire-retardant material layers. This structural differentiation reduces overall garment weight and enhances flexibility while preserving protective performance in critical anatomical regions.
[0038] The garment architecture is designed to maintain a low-profile form factor to allow integration with helmets, body armor, tactical vests, exoskeletal systems, or other protective equipment. The segmentation further permits selective repositioning of the upper section relative to the lower section, allowing the upper portion to be raised for facial coverage or lowered beneath the chin when not required, without compromising the protective position of the lower section around the neck.
[0039] The overall geometry of the garment is defined by an upper opening dimensioned to stretch and recover around the wearer’s head, a mid-region transition zone where the upper and lower sections are joined, and a lower perimeter dimensioned to extend over the clavicle region. The lower perimeter may be shaped with lateral flares or curvature to increase coverage area while maintaining mobility.
[0040] The garment is constructed using one or more of stitching, lamination, ultrasonic welding, adhesive bonding, or equivalent joining methods sufficient to secure the segmented sections while maintaining structural durability under operational conditions The seam joining the upper and lower sections is configured to withstand tensile forces generated during donning, doffing, and adjustment, as well as forces transmitted during impact events.
[0041] In certain embodiments, the segmentation may be defined by material transition rather than a discrete seam, such that ballistic layers terminate at a predetermined upper boundary while stretch materials extend above that boundary. In alternative embodiments, the segmentation may include overlapping layers, reinforcing bands, orstructural transition zones to distribute stress and prevent separation during repeated use.
[0042] The garment architecture further permits the incorporation of adjustment mechanisms positioned at posterior regions of the upper and lower sections, enabling independent circumferential tensioning of each segment. This independent adjustability supports proper anatomical alignment and ensures that ballistic materials remain properly positioned relative to the cervical region during movement.
[0043] The overall system is configured to provide protective coverage without rigid external frames or helmet-dependent structural components, thereby enabling standalone use. However, the garment architecture also permits integration with external protective systems through cooperative shaping, surface attachment interfaces, or structural nesting beneath or above adjacent armor components.
[0044] The segmented construction is a defining architectural feature of the garment, enabling differentiated functional zones, improved wearer ergonomics, enhanced material optimization, and expanded adaptability across multiple operational environments. The structural configuration supports both ballistic performance and practical usability in dynamic tactical conditions.
[0045] Section 2 - Upper Protective Face Section Structure and Adjustability
[0046] The upper protective section is configured to extend over at least portions of the wearer’s lower face, including the jaw, cheek, and chin regions, while maintaining clearance around the ears to preserve auditory perception and compatibility withcommunication equipment. The upper section forms the superior segment of the garment and is structurally joined to the lower ballistic section along a circumferential transition zone.
[0047] The upper section includes a primary body portion defined by a flexible textile structure shaped to conform to facial contours. The body portion may be formed from stretchable fabric, elastomeric blends, woven textiles, knitted textiles, or equivalent materials capable of repeated expansion and recovery. The upper section is dimensioned to create a snug but comfortable interface with the wearer’s face without causing pressure concentrations that could impair circulation or breathing.
[0048] An elastane lining is positioned along an interior perimeter of the upper section and functions as a retention interface configured to hold the material securely against the wearer’s skin. The elastane lining provides elastic tension that assists in maintaining alignment of the upper section relative to the cheekbones and jawline during head rotation, flexion, and extension. The lining may be continuous around the facial opening or may be segmented into multiple elastomeric bands to distribute retention forces evenly.
[0049] The upper section further includes a breathable front portion positioned to cover the mouth and chin region. This breathable portion may comprise mesh fabric, perforated textile, moi sture-wi eking knit, or other air-permeable structure configured to facilitate airflow while reducing moisture accumulation from respiration. The breathable portion may be single-layer or multi-layer depending on environmentalrequirements. In certain embodiments, the breathable portion may incorporate particulate filtering layers, flame-resistant mesh, or antimicrobial treatments.
[0050] The structural geometry of the upper section is shaped to extend laterally across both cheeks while tapering downward toward the transition seam with the lower section. The lateral contour is designed to avoid obstruction of the ears, allowing the wearer to use over-ear headsets, in-ear communication devices, or helmet-mounted audio systems. The ear clearance geometry reduces interference with tactical communication and preserves situational awareness.
[0001] The upper section is configured for vertical repositioning relative to the wearer’s face. The material flexibility permits the upper section to be lowered below the chin when full facial coverage is not required. This repositioning does not compromise the position of the lower ballistic section around the neck. The elastic recovery of the upper section allows it to be raised again to provide coverage of the mouth, chin, and jaw as needed.
[0052] The upper section includes a rear adjustment mechanism positioned at a posterior region of the garment. The adjustment mechanism may comprise a drawstring and toggle assembly, cord-lock system, elastic tensioner, or equivalent adjustable retention device. The drawstring is routed circumferentially through a channel formed within or adjacent to the upper section. When tension is applied via the toggle, the circumference of the upper section decreases, increasing compressive engagement against the wearer’s face.
[0053] The adjustability allows customization of fit across varying head sizes and facial geometries. The tightening mechanism is configured to allow incremental tension adjustments while preventing unintended loosening during movement. The toggle may include a spring-biased locking element, friction lock, or other retention feature to maintain selected tension.
[0054] The rear positioning of the upper adjustment mechanism reduces interference with facial movement and eliminates protrusions along the anterior facial surface. Placement at the posterior region allows the wearer to access and manipulate the adjustment mechanism manually without removing gloves or interfering with forward-facing equipment.
[0055] The upper section materials may include flame-retardant fabrics, moisture- wicking textiles, anti-microbial coatings, thermal-regulating fibers, Infrared Reflective (IRR) compliant materials, or combinations thereof. In certain embodiments, one or more outer layers of the upper section may include an IRR-compliant fabric or an infrared reflective coating configured to reduce infrared signature. In cold-weather embodiments, the upper section may incorporate insulating layers to retain warmth while preserving breathability at the mouth region. In warm-weather embodiments, lightweight mesh constructions may be used to maximize ventilation.
[0056] In certain embodiments, the upper section may include reinforced cheek and jaw panels to provide additional abrasion resistance or limited impact mitigation. Such reinforcement may be provided through layered textiles, thin flexible composite inserts,shear-thickening fabrics, or padded structures. These reinforcements are configured to maintain flexibility and avoid rigid interference with facial articulation.
[0057] The overall design of the upper section balances conformity, breathability, adjustability, and compatibility with auxiliary equipment. The structural and material characteristics of the upper section are selected to complement the protective performance of the lower ballistic section while maintaining wearer comfort and operational functionality.
[0058] Section 3 - Lower Ballistic Neck Section Structure and Protective Layering
[0059] The lower protective section is configured to circumferentially surround the wearer’s neck and extend over at least a portion of the upper clavicular region. The lower section forms the primary ballistic protection zone of the garment and is structurally joined to the upper section along a circumferential transition seam or bonded interface. The lower section is dimensioned to provide continuous coverage around the anterior throat, lateral neck regions, and posterior cervical area.
[0060] The lower section comprises a multi-layered construction including at least one ballistic impact-resistant layer positioned between outer protective layers. The ballistic layer is configured to mitigate penetration from shrapnel, explosive fragments, ballistic projectiles, debris, and other high-energy threats. The ballistic layer may be continuous around the circumference of the lower section or may be formed from overlapping panels arranged to maintain coverage during flexion and rotation of the neck.
[0061] The ballistic impact-resistant layer may comprise aramid fibers, ultra-high- molecular-weight polyethylene fibers, composite laminates, woven ballistic textiles, nonwoven ballistic sheets, or combinations thereof. In certain embodiments, the ballistic layer may be constructed as a plurality of stacked plies oriented in varying fiber directions to enhance multidirectional fragment resistance. The number of plies may be selected based on desired protection level, weight constraints, and flexibility requirements.
[0062] The ballistic layer is encapsulated between outer material layers that provide structural containment, abrasion resistance, and environmental protection. The outer layers may comprise fire-retardant textiles, ballistic nylon, leather, coated fabrics, thermoplastic films, or composite sheeting. The outer layers may be sewn, laminated, ultrasonically welded, or adhesively bonded to secure the ballistic layer within the lower section and prevent migration during repeated use.
[0063] The geometry of the lower section is configured to conform to the anatomical contours of the neck while maintaining sufficient flexibility to permit head movement. The anterior region of the lower section may be shaped to accommodate the tracheal profile while maintaining coverage over vascular structures. The lateral regions are contoured to follow the sternocleidomastoid muscle pathway without creating excessive bulk. The posterior region is shaped to align with the cervical vertebral column while permitting extension and flexion.
[0064] The lower section may taper downward toward the clavicle region to increase protective surface area without impeding shoulder articulation. In certain embodiments,the lower perimeter may include flared or scalloped edges to enhance overlap with body armor collars or tactical vests.
[0065] A circumferential channel may be formed within the lower section to house an adjustable tightening mechanism. The tightening mechanism may include a drawstring routed through the channel and accessible at a posterior region of the garment. When tension is applied to the drawstring via an associated toggle or locking mechanism, the circumference of the lower section decreases to create a snug fit around the neck. The drawstring channel may be covered by a protective panel to shield the mechanism from environmental contaminants and mechanical damage.
[0066] The lower section includes a defined emergency release region positioned at a posterior portion of the garment. The emergency release region may comprise predetermined cut-lines extending vertically or longitudinally along the lower section. These cut-lines may be indicated by contrasting stitching, printed markings, or textural differentiation to allow medical personnel to quickly identify the release zone. The structural configuration of the release region allows rapid separation of the lower section to provide access to the neck and airway during emergency medical intervention.
[0067] The lower section may be configured to function independently of rigid helmet structures. Unlike helmet-integrated neck guards, the lower section maintains its circumferential coverage through textile-based structural retention and adjustable tensioning rather than mechanical coupling to headgear. This standalone configuration permits use in environments where helmet integration is impractical or undesirable.
[0068] In certain embodiments, the ballistic layer may be segmented into multiple articulated panels joined by flexible seams. This segmentation improves conformability and reduces stiffness while maintaining continuous protective overlap. The articulated construction may include overlapping shingle-style panels or flexible hinge zones to allow multidirectional movement without exposing unprotected gaps.
[0069] The lower section may also incorporate heat management features. Perforations, breathable textile windows, moisture-wicking liners, or ventilation channels may be included in non-critical ballistic zones to improve thermal regulation. In cold-weather embodiments, insulating liners may be positioned interiorly without interfering with ballistic performance.
[0070] The structural integrity of the lower section is reinforced along high-stress regions, including the transition seam with the upper section, the posterior adjustment zone, and the lower perimeter. Reinforcement may be provided through bar-tack stitching, layered seam allowances, adhesive reinforcement strips, or molded structural inserts.
[0071] The overall construction of the lower ballistic section is configured to balance fragment resistance, blunt force attenuation, flexibility, thermal management, and compatibility with adjacent protective systems. The multi-layered configuration ensures that ballistic resistance is achieved without resorting to rigid external frames, thereby preserving wearer mobility and comfort during extended operational use.
[0072] Section 4 - Retention, Drawstring, and Adjustment Mechanisms
[0073] The garment incorporates independent retention and adjustment mechanisms associated with the upper protective section and the lower ballistic section. These mechanisms are configured to allow the wearer to customize circumferential compression, maintain anatomical alignment of protective materials, and ensure stable positioning during dynamic movement.
[0074] The upper section includes a circumferential retention channel formed within or adjacent to a posterior region of the upper structure. A flexible tension member, such as a drawstring cord, elastic cord, braided fiber line, or equivalent tensile element, is routed through the channel. The tension member may be formed from polymeric fibers, synthetic textile cords, aramid-based cords, or elastomeric strands depending on desired strength and elasticity characteristics.
[0075] A rear adjustment mechanism is coupled to the tension member and positioned at a posterior location of the garment. The adjustment mechanism may include a toggle lock, cord lock, spring-biased clamp, friction-based slide lock, cam lock, or other selective locking device. When actuated, the adjustment mechanism increases or decreases circumferential tension within the upper section, thereby controlling the degree of compression against the wearer’s facial contours.
[0076] The upper retention system is configured to distribute compression forces evenly along the elastane-lined perimeter. The combination of elastane elasticity and adjustable drawstring tension ensures that the upper section remains securely positioned during head rotation, tilting, flexion, and extension. The retention system is further configuredto prevent downward migration of the upper section during rapid movement or environmental exposure such as wind or blast pressure.
[0077] The lower section includes a separate and independently adjustable retention system. A circumferential channel is formed within the lower section and houses a second tension member routed around the neck region. The tension member may be constructed of non-elastic cord to provide controlled and stable compression around the ballistic layers. In certain embodiments, an elasticized cord may be used to permit adaptive expansion during swallowing, speaking, or breathing.
[0078] The lower adjustment mechanism is positioned at a posterior portion of the garment and is accessible to the wearer without requiring removal of the garment. The lower adjustment mechanism may include a toggle, cord lock, ratcheting system, buckle assembly, hook-and-loop interface, or equivalent structure capable of maintaining selected tension. The mechanism may be shielded by a protective panel to prevent contamination by dirt, debris, or moisture.
[0079] Independent adjustability between the upper and lower sections allows the wearer to tailor fit according to anatomical proportions and operational needs. The upper section may be tightened to create a secure facial seal while the lower section may be adjusted independently to optimize ballistic coverage around the neck. This independent tensioning ensures that repositioning of the upper section does not alter the protective placement of the lower section.
[0080] The tension members may terminate in reinforced ends to prevent fraying and facilitate manipulation. The toggles may be oversized or textured to allow operationwhile wearing gloves. In certain embodiments, the adjustment mechanisms may include low-profile housings to minimize protrusions that could interfere with helmets, collars, or armor components.
[0081] In addition to drawstring-based systems, alternative fastening mechanisms may be incorporated. Such mechanisms may include hook-and-loop closures, side-release buckles, snap fasteners, magnetic couplers, or zipper systems. Hybrid configurations combining elastic retention and mechanical fastening may also be employed to achieve specific performance characteristics.
[0082] The retention systems are configured to maintain proper vertical positioning of the ballistic layer relative to the cervical anatomy. When tightened, the lower section compresses gently against the neck to prevent rotational shifting of ballistic material during impact events. The compression level is selected to avoid restricting blood flow or airway function while providing sufficient stabilization.
[0083] The adjustment mechanisms are designed for repeated use under harsh environmental conditions. Materials selected for cords and toggles may be resistant to ultraviolet degradation, moisture absorption, abrasion, and temperature extremes.Locking components may incorporate corrosion-resistant metals, reinforced polymers, or composite materials.
[0084] The retention and adjustment architecture contributes significantly to the overall functionality of the garment. By enabling secure yet customizable fit, the system enhances ballistic effectiveness, improves wearer comfort, reduces fatigue caused by material migration, and supports compatibility with adjacent protective equipment.
[0085] Section 5 - Emergency Medical Quick-Cut System
[0086] The garment incorporates an emergency medical quick-cut system integrated into the lower ballistic section and positioned at a posterior region of the garment. The quick-cut system is configured to permit rapid removal of the lower section in emergency situations requiring immediate access to the wearer’s airway, cervical spine, or vascular structures.
[0087] The emergency quick-cut system comprises one or more predefined cut-lines extending along a vertical or longitudinal axis of the lower section. The cut-lines are formed through controlled structural weakening of selected seam regions while maintaining sufficient integrity for normal operational use. The structural weakening may be achieved through reduced stitch density, specialized thread selection, perforation patterns, partial lamination interruption, or layered seam architecture configured to separate when cut.
[0088] The quick-cut region is positioned at a posterior location to minimize exposure to frontal impact forces and reduce risk of accidental compromise during operational movement. The posterior placement further allows medical personnel to access the release region while maintaining spinal stabilization procedures from the rear of the wearer.
[0089] Visual or tactile indicators may be incorporated along the quick-cut region to facilitate rapid identification. Such indicators may include contrasting thread color, printed markings, embossed lines, reflective strips, or textured fabric differentiation.The markings may be labeled with directional indicators or instructional text to guide emergency responders toward the appropriate cutting path.
[0090] The quick-cut system is configured such that when a cutting instrument is applied along the defined path, the lower section separates into two portions, allowing circumferential tension to be released. Once separated, the garment may be peeled away from the neck without requiring removal over the head. This design reduces the need for neck manipulation during medical extraction procedures.
[0091] The ballistic layered construction in the quick-cut region may be segmented or overlapped to maintain protective continuity during normal use while allowing controlled separation when cut. In certain embodiments, the ballistic layer may terminate at the quick-cut seam boundary, while in alternative embodiments, the ballistic layer may include perforated or scored regions that allow separation without significantly reducing ballistic integrity during standard wear.
[0092] The quick-cut system is engineered to avoid spontaneous tearing under tension generated during adjustment or movement. Reinforcement stitching may be applied adjacent to the cut-line boundaries to prevent propagation of tearing outside the intended separation path. The balance between operational durability and emergency separability is achieved through selective material layering and seam engineering.
[0093] In some embodiments, the quick-cut system may be supplemented by breakaway connectors, such as hook-and-loop patches, snap fasteners, magnetic couplings, or frangible stitching that separates under controlled force. These supplemental systemsmay allow partial release without cutting, or may function in combination with the cutlines to reduce removal time.
[0094] The emergency removal system is designed to remain functional even when the garment is contaminated by dirt, moisture, or environmental debris. Materials selected for the quick-cut region are compatible with standard medical shears and cutting instruments commonly used by first responders and combat medics.
[0095] The quick-cut system enhances the overall safety profile of the garment by addressing the risk that protective equipment may otherwise delay life-saving medical intervention. By enabling rapid access to the cervical region, the system supports airway management, hemorrhage control, and cervical spine stabilization protocols.
[0096] The integration of the emergency quick-cut system into the lower ballistic section preserves protective performance during normal operation while providing a clearly defined and accessible emergency removal pathway. This feature contributes to the practical utility of the garment in military, tactical, and high-risk environments where both protection and rapid medical response are critical.
[0097] Section 6 - Materials, Ballistic Layer Configurations, and Impact Mitigation Variants
[0098] The garment may be constructed using a wide variety of materials selected to balance ballistic resistance, flexibility, weight, thermal regulation, durability, and wearer comfort. The materials used in the upper section and lower ballistic section may differ to optimize functional performance in their respective anatomical zones.
[0099] The ballistic impact-resistant layer positioned within the lower section may comprise high-performance fiber systems including aramid fibers, ultra-high-molecular- weight polyethylene fibers, para-aramid composites, woven ballistic fabrics, nonwoven ballistic sheets, or laminated composite structures. The fibers may be arranged in woven, knitted, braided, cross-plied, or unidirectional configurations. In certain embodiments, multiple plies may be stacked in alternating fiber orientations to enhance resistance to multidirectional fragment impact.
[0100] The ballistic layer may be constructed as a flexible soft-armor assembly. In some embodiments, the ballistic assembly may achieve protection levels corresponding to recognized ballistic standards while maintaining conformability sufficient for neck articulation. The number of plies, fiber density, and lamination methods may be selected according to desired threat profiles, including fragmentation, handgun projectiles, or secondary blast debris.
[0101] In alternative embodiments, the ballistic layer may include hybrid constructions combining fiber-based soft armor with thin rigid or semi-rigid inserts. Such inserts may comprise ceramic composites, titanium plates, steel mesh, thermoplastic armor sheets, or fiber-reinforced polymer panels. The inserts may be segmented or articulated to preserve flexibility while increasing resistance to higher-energy impacts.
[0102] The ballistic layer may be encapsulated between outer protective layers constructed from fire-retardant textiles, abrasion -resistant fabrics, coated materials, leather, synthetic laminates, or equivalent materials. The outer layers function to contain ballistic fibers, prevent fraying, resist environmental degradation, and improvestructural durability. Fire-resistant treatments may be applied to enhance flame retardancy in combat or industrial environments involving thermal hazards.
[0103] Impact mitigation may be further enhanced through incorporation of energyabsorbing materials adjacent to the ballistic layer. Such materials may include viscoelastic foams, closed-cell or open-cell foams, gel inserts, silicone pads, elastomeric cushioning layers, or shear-thickening fluid systems. Shear-thickening fabrics or fluid- impregnated textiles may stiffen momentarily upon high-speed impact, thereby increasing resistance to penetration while remaining flexible during normal movement.
[0104] In some embodiments, fluid-filled bladders may be positioned within the lower section to dissipate blunt force energy across a larger surface area. These bladders may contain non-compressible or partially compressible fluids and may be compartmentalized to prevent fluid migration during movement.
[0105] The upper section materials may prioritize breathability, elasticity, and moisture management. Textiles such as elastane blends, polyester knits, moi sture-wi eking fabrics, mesh structures, or thermally adaptive fibers may be used. Antimicrobial treatments, anti-odor coatings, and UV-resistant finishes may be incorporated to enhance long-term wearability.
[0106] Thermal management features may include phase-change materials, insulating fiber layers, passive ventilation channels, or perforated textile zones. In cold-weather embodiments, the garment may include insulating liners integrated into the upper section while preserving airflow through designated breathing zones. In hot-weatherembodiments, lightweight ballistic constructions and ventilated outer layers may be employed to reduce heat buildup.
[0107] The garment may be manufactured using stitching, lamination, ultrasonic welding, heat bonding, adhesive bonding, or combinations thereof. Lamination may be used to integrate ballistic plies with outer protective fabrics while minimizing seam bulk. Ultrasonic welding may provide sealed edges that resist moisture intrusion. Reinforced stitching may be used in high-stress areas to prevent seam separation.
[0108] Edge finishing techniques may include binding tape, folded seam allowances, sealed hems, or molded trim components to enhance durability and wearer comfort. Internal seams may be flattened or taped to reduce chafing against the skin.
[0109] In certain embodiments, removable ballistic inserts may be incorporated into interior pockets within the lower section. This configuration allows the wearer to upgrade or replace ballistic panels depending on mission requirements. The insert pockets may include closure systems such as hook-and-loop interfaces or concealed openings to secure the panels during use.
[0110] The materials selected for cords, toggles, and adjustment hardware may include reinforced polymers, corrosion-resistant metals, composite materials, or high-strength synthetic fibers. These materials are selected to maintain structural integrity under repeated tensioning and exposure to environmental stressors.
[0111] The combination of flexible ballistic textiles, energy-absorbing materials, fire- retardant outer layers, and ergonomic textile components results in a layered protectivesystem optimized for fragment mitigation and blunt force attenuation while preserving mobility. The material configurations described herein allow the garment to be adapted for various threat levels and environmental conditions without departing from the segmented structural architecture of the invention.
[0112] Section 7 - Ergonomic Design, Equipment Compatibility, and Anatomical Coverage
[0113] The garment is configured to provide comprehensive anatomical coverage of vulnerable neck and throat regions while maintaining ergonomic flexibility and compatibility with adjacent protective and communication equipment. The structural geometry and material selection are optimized to preserve natural head movement, airway function, vascular integrity, and user comfort during extended wear.
[0114] The lower ballistic section is dimensioned to circumferentially surround the anterior throat, lateral cervical regions, and posterior cervical spine. The anterior coverage is configured to extend over the tracheal region and adjacent vascular structures without exerting compressive force that could impede breathing or swallowing. The lateral regions of the lower section follow the anatomical contours of the neck musculature to maintain protective overlap while minimizing bulk. The posterior region is shaped to align with the cervical vertebral column and to allow full extension and flexion of the head.
[0115] The lower perimeter of the garment may extend partially over the clavicular region to provide transitional protection between the neck and upper torso. The geometry of this lower perimeter may be contoured or flared to overlap with collars,tactical vests, or body armor systems. This overlap reduces potential gaps between adjacent protective systems while preserving shoulder articulation.
[0116] The upper section is designed to conform to the cheekbones, jawline, and chin region without obstructing the ears. The lateral clearance around the ears allows use of over-ear headsets, in-ear communication devices, helmet-mounted audio systems, and hearing protection devices. The garment avoids rigid external structures that would interfere with ear-mounted equipment.
[0117] The interface between the upper and lower sections is configured to allow independent movement and repositioning of the upper section. The upper section may be raised to cover the lower face or lowered beneath the chin without disturbing the position of the lower ballistic section. This modular functional positioning enhances adaptability in changing environmental conditions.
[0118] The garment maintains a low-profile external surface to ensure compatibility with helmets. The upper perimeter of the garment is dimensioned to fit beneath helmet rims without creating pressure points or lifting the helmet. The absence of rigid external frames permits seamless integration beneath or adjacent to protective headgear.
[0119] The retention systems are configured to distribute compression evenly to prevent localized pressure concentrations. The tensioning architecture maintains protective alignment during rapid head movement, sprinting, prone positioning, and other tactical maneuvers. The garment remains stable without requiring rigid anchoring to helmets or torso armor.
[0120] Breathability and thermal regulation are integral ergonomic considerations. The upper section incorporates airflow pathways at the mouth region to reduce moisture accumulation and fogging of eyewear. Moisture-wicking interior materials draw perspiration away from the skin. Ventilated zones may be incorporated into non-critical ballistic areas to improve airflow.
[0121] Weight distribution is balanced circumferentially around the neck to prevent asymmetric loading that could cause fatigue. The ballistic materials are distributed evenly to avoid shifting of center of gravity during movement. The flexible construction allows the garment to compress slightly under adjacent armor components without bunching or folding.
[0122] The garment is designed to avoid interference with shoulder straps, harnesses, hydration systems, or exoskeletal supports. The lower section thickness and perimeter contour are selected to maintain compatibility with chest rigs and load-bearing equipment.
[0123] Anatomical adaptability is supported through multiple size configurations or stretch-based universal sizing. The garment may be manufactured in small, medium, large, and extended sizes to accommodate varying neck circumferences and head dimensions. The independent adjustment mechanisms allow fine tuning within each size category.
[0124] In addition to military applications, the ergonomic configuration allows use in law enforcement, riot control, industrial environments, motorsports, and athletic activitieswhere neck protection is desirable. The garment maintains sufficient flexibility for activities requiring rapid head scanning and situational awareness.
[0125] The integration of ergonomic shaping, independent adjustability, breathable materials, and low-profile construction ensures that protective performance does not compromise operational effectiveness. The anatomical coverage strategy maximizes protection of critical cervical regions while preserving mobility, communication functionality, and comfort.Detailed Figure Description
[0126] Referring to FIG. 1, a front view of the ballistic neck protective garment is shown in an operational configuration as worn by a user. The elastane lining 1 is positioned along an inner periphery of the upper portion of the garment and is configured to retain the garment snugly against the wearer’s facial contours. The upper protective face cover 2 extends over the cheek and jaw regions and forms the primary structural body of the upper section.
[0127] Positioned at a central anterior region of the upper protective face cover 2 is a breathable material portion 5, configured to cover the mouth and chin area while allowing airflow and moisture dissipation.
[0128] Below the upper protective face cover 2 is the lower section 3, which comprises ballistic layered material configured to provide impact resistance and fragment protection circumferentially around the neck and throat region. The lower section 3includes a panel cover 4 positioned on a rear-lower portion of the garment, which conceals and protects a lower tightening mechanism.
[0129] Referring to FIG. 2, a side view of the garment is illustrated. The elastane lining 1 is shown following the interior contour of the upper section and maintaining tension against the wearer’s face.
[0130] The breathable material portion 5 is visible at the anterior portion of the upper protective face cover 2, providing ventilation at the mouth region.
[0131] At a rear portion of the upper section is a rear adjustment toggle 6, which is connected to a drawstring mechanism configured to selectively tighten or loosen the upper protective face cover 2 relative to the wearer’s face.
[0132] Positioned below the rear adjustment toggle 6 is a rear adjustment toggle 7 associated with the lower section 3. The rear adjustment toggle 7 is configured to tighten or loosen the lower ballistic section circumferentially around the neck.
[0133] The panel cover 4 is positioned along the lower section and protects the lower drawstring mechanism from environmental exposure and interference.
[0134] Referring to FIG. 3, a rear view of the garment is illustrated. The elastane lining 1 forms an interior perimeter of the upper section and is shown conforming to the opening of the garment.
[0135] The breathable material portion 5 is visible from the interior of the upper section and corresponds to the front mouth region of the garment.
[0136] The rear adjustment toggle 6 for the upper section is positioned centrally at a rear portion of the upper protective face cover 2 and allows selective adjustment of the upper section tension.
[0137] The rear adjustment toggle 7 for the lower section 3 is positioned below the upper adjustment toggle 6 and allows selective circumferential adjustment of the lower ballistic section around the neck.
[0138] Referring to FIG. 4, a lower rear view of the lower section 3 is illustrated in an open configuration. The rear medical quick-cut section 8 is positioned at a rear portion of the lower section and is defined by predetermined cut-lines extending vertically along the lower section.
[0139] The rear medical quick-cut section 8 is configured to permit rapid removal of the garment by medical personnel during emergency situations by cutting along the defined lines to separate the lower section 3 and allow access to the neck and throat region.
Claims
What is claimed is:
1. A ballistic neck protective garment comprising:a. an upper section configured to extend over at least a jaw and cheek region of a wearer;b. a lower section joined to the upper section along a circumferential transition region, the lower section configured to circumferentially surround a neck of the wearer;c. wherein the lower section comprises a ballistic impact-resistant layer positioned between an inner layer and an outer protective layer;d. an upper circumferential adjustment mechanism disposed at a posterior portion of the upper section; ande. a lower circumferential adjustment mechanism disposed at a posterior portion of the lower section,f. wherein the upper circumferential adjustment mechanism and the lower circumferential adjustment mechanism are independently adjustable.
2. The garment of claim 1, wherein the upper section comprises an elastane lining positioned along an interior perimeter configured to retain the upper section against facial contours of the wearer.
3. The garment of claim 1, wherein the upper section comprises a breathable material portion positioned at a mouth region of the wearer.
4. The garment of claim 1, wherein the ballistic impact-resistant layer comprises a plurality of stacked ballistic textile plies.
5. The garment of claim 4, wherein the ballistic textile plies comprise aramid fibers.
6. The garment of claim 4, wherein the ballistic textile plies comprise ultra-high-molecular- weight polyethylene fibers.
7. The garment of claim 1, wherein the outer protective layer of the lower section comprises a fire-retardant textile material.
8. The garment of claim 1, wherein the lower section further comprises an energy-absorbing layer positioned adjacent the ballistic impact-resistant layer.
9. The garment of claim 8, wherein the energy -absorbing layer comprises a viscoelastic foam.
10. The garment of claim 8, wherein the energy -absorbing layer comprises a shear-thickening material.
11. The garment of claim 1, wherein the lower circumferential adjustment mechanism comprises a drawstring disposed within a circumferential channel of the lower section and a toggle lock positioned at the posterior portion.
12. The garment of claim 1, wherein the upper circumferential adjustment mechanism comprises a drawstring disposed within a circumferential channel of the upper section and a toggle lock positioned at the posterior portion.
13. The garment of claim 1, wherein the lower section includes a protective panel covering the lower circumferential adjustment mechanism.
14. The garment of claim 1, wherein the lower section includes an emergency quick-cut region defined by a predetermined cut-line extending along a posterior portion of the lower section.
15. The garment of claim 14, wherein the emergency quick-cut region is visually identifiable by contrasting stitching or markings.
16. The garment of claim 1, wherein the lower section extends downward to overlap a clavicular region of the wearer.
17. The garment of claim 1, wherein the upper section is repositionable between a first position covering the mouth and chin and a second position lowered beneath the chin while the lower section remains circumferentially positioned around the neck.
18. The garment of claim 1, wherein the ballistic impact-resistant layer is segmented into a plurality of overlapping panels to permit neck articulation.
19. The garment of claim 1, wherein the upper section and lower section are permanently joined along the circumferential transition region by stitching or lamination.
20. The garment of claim 1, wherein the garment is configured as a standalone textile-based protective assembly not mechanically coupled to a helmet structure.