launcher
Patent Information
- Application Number
- PCT/US2026/020589
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-03-25
- Filing Date
- 2026-03-24
- Publication Date
- 2026-10-01
Smart Images

Figure US2026020589_01102026_PF_FP_ABST
Abstract
Description
Atty. Dkt. No.: 141527-3642LAUNCHER CROSS-REFERENCE TO RELATED PATENT APPLICATION[OO01| This application claims the benefit and priority to U.S. Provisional Patent Application 63 / 777,471, filed on March 25, 2025, which is incorporated herein by reference in its entirety.TECHNICAL FIELD
[0002] The present disclosure relates generally to the field of toys, and more particularly to a pet toy, specifically a ball launcher.BACKGROUND
[0003] Launchers are popular devices used in applications such as sports training, recreational activities, and pet exercise. Launchers are designed to propel projectiles to provide a user with a consistent and controlled method of launching the projectile.SUMMARY[0004 [ In one embodiment, a ball launching device includes a housing, an actuator, a carriage, an elastic member, and a trigger. The housing defines a proximal end and a distal end opposite the proximal end. The distal end defines an aperture configured to receive a ball. The actuator has a shaft and a handle provided thereon. At least a portion of shaft is slidably received in the housing and configured to move between an extended position and retracted position. One or more guides are provided on the shaft. The carriage is slidably coupled to the guides and configured to move between a release position and a tension position. The elastic member is coupled to the carriage and the housing. The trigger is coupled to the housing. The carriage is adapted to move from between the release position to and the tension position as the handle moves from the retracted position to the extended position. The elastic member under tension when the carriage in the tension position. The carriage remains in the tension position as the handle moves from the extended position to the retracted position. AnAtty. Dkt. No.: 141527-3642actuation of the trigger causes the tension of the elastic member to move the carriage from the tension position to the release position.
[0005] In another embodiment, a ball launching device includes a housing, an actuator, a carriage, and a trigger. The housing includes a proximal end and a distal end opposite the proximal end. The distal end is configured to receive a ball. The actuator has a shaft and a handle provided thereon. At least a portion of the shaft is slidably received in the housing and configured to move between an extended position and retracted position. The carriage is coupled to the handle and configured to move between a release position and a tension position. The trigger is coupled to the housing and selectively coupled to the carriage. The carriage moves from the release position to the tension position as the handle moves from the retracted position to the extended position. The carriage remains in the tension position as the handle moves from the extended position to the retracted position. Actuating the trigger allows the carriage to move from the tension position to the release position.
[0006] In yet another embodiment, a method for launching a projectile includes providing a housing having a hollow interior. The method includes providing an actuator having a shaft and a handle provided therein. At least a portion of the shaft is slidably received in the housing and configured to move between an extended position and a retracted position. The method includes providing a carriage at least a portion of which is movable within the hollow interior of the housing between a release position and a tension position, the carriage slidably coupled to the shaft. The method includes providing a trigger coupled to the housing. The method includes actuating the handle between the retracted position to the extended position. The carriage is adapted to move between the release position and the tension position as the handle moves between the retracted position and the extended position. The method includes actuating the trigger to cause the carriage to move from the tension position to the release position. The carriage contacts and launches the projectile in the release position. The carriage remains in the tension position as the handle moves from the extended position to the retracted position.Atty. Dkt. No.: 141527-3642BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying Figures, wherein like reference numerals refer to like elements unless otherwise indicated, in which:
[0008] Figure l is a perspective view of a ball launching device, including a handle and a panel, in an example embodiment;
[0009] Figure 2 is a front view of the ball launching device of Figure 1, in an example embodiment;
[0010] Figure 3 is a right-side view of the ball launching device of Figure 1, in an example embodiment;[0011 [ Figure 4 is a left-side view of the ball launching device of Figure 1, in an example embodiment;
[0012] Figure 5 is a top view of the ball launching device of Figure 1, in an example embodiment;
[0013] Figure 6 is a bottom view of the ball launching device of Figure 1, in an example embodiment;
[0014] Figure 7 is a right side view of the ball launching device of Figure 1 with the handle is in an extended position, in an example embodiment;
[0015] Figure 8 is a detailed view of DETAIL A in Figure 3 taken along plane A-A in Figure 1, in an example embodiment;[0016| Figure 9 is a perspective view of the ball launching device of Figure 1 when the panel is open, in an example embodiment;
[0017] Figure 10 is a perspective view of an inner housing, the handle, and a ball holder of the ball launching device of Figure 1, in an example embodiment;Atty. Dkt. No.: 141527-3642[0018| Figure 11 is a perspective view of the inner housing, the handle, and the ball holder of Figure 10, in an example embodiment;
[0019] Figure 12 is a perspective view of the inner housing, the handle, and the ball holder of Figure 10, in an example embodiment;
[0020] Figure 13 is a perspective view of the ball holder of Figure 10, in an example embodiment;
[0021] Figure 14 is a perspective view of the internal housing of Figure 10 partially disassembled taken along plane B-B in Figure 10, including a carriage in a release position, in an example embodiment;
[0022] Figure 15 is a detailed view of DETAIL B in Figure 14, in an example embodiment;
[0023] Figure 16 is a perspective view of a portion of the internal housing of Figure 15;
[0024] Figure 17 is a perspective view of the internal housing of Figure 10 taken along plane B-B in Figure 10, including a carriage in a tension position, in an example embodiment;
[0025] Figure 18 is a right-side view of a ball launching device, in an example embodiment;
[0026] Figure 19 is a perspective view of a ball launching device, including a movable panel and a housing, in an example embodiment;
[0027] Figure 20 is a front view of the ball launching device of Figure 19, including a ball holder, in an example embodiment;
[0028] Figure 21 is a perspective view of the ball holder of Figure 20, in an example embodiment;
[0029] Figure 22 is a perspective view of a portion of the ball launching device of Figure 20, in an example embodiment;Atty. Dkt. No.: 141527-3642[0O3O| Figure 23 is a perspective view of a portion of the ball launching device of Figure 19, in an example embodiment;
[0031] Figure 24 is a side perspective view of a portion of the ball launching device of Figure 19, including one or more brake members and a carriage, in an example embodiment;
[0032] Figure 25 is a perspective view of the one or more brake members and a carriage of Figure 24 when the carriage contacts the brake member, in an example embodiment;
[0033] Figure 26 is a perspective view of the brake member of Figure 24, in an example embodiment;
[0034] Figure 27 is a bottom perspective view of the ball launching device of Figure 19, including the movable panel coupled to the housing, in an example embodiment;
[0035] Figure 28 is a bottom perspective view of the ball launching device of Figure 19, where the movable panel is removed from the housing, in an example embodiment;
[0036] Figure 29 a perspective view of an elastic band of the ball launching device of Figure 19, in an example embodiment;
[0037] Figure 30 a perspective view of the ball launching device of Figure 19, where the movable panel is removed, in an example embodiment;
[0038] Figure 31 is a side view of a portion of the ball launching device of Figure 19, in an example embodiment;
[0039] Figure 32 is a side view of a trigger assembly of the ball launching device of Figure 19, where the trigger assembly is in a released position, in an example embodiment;[0040| Figure 33 is a side view of the trigger assembly of the ball launching device of Figure 32, where the trigger assembly is in an actuated position; and
[0041] Figure 34 is a perspective view of a ball launching device, in an example embodiment.Atty. Dkt. No.: 141527-3642[00421 It will be recognized that the Figures are the schematic representations for purposes of illustration. The Figures are provided for the purpose of illustrating one or more implementations with the explicit understanding that the Figures will not be used to limit the scope of the meaning of the claims.DETAILED DESCRIPTION
[0043] Following below are more detailed descriptions of various concepts related to, and implementations for providing a ball launching device. The various concepts introduced above and discussed in greater detail below may be implemented in a number of ways, as the described concepts are not limited to any particular manner of implementation. Examples of specific implementations and applications are provided primarily for illustrative purposes.I. Overview
[0044] A launching device serves multiple purposes, such as playing fetch with a dog or playing catch with a child. Traditional launchers may use a handle mechanism which is pulled away from a body of the launching device to an extended position and then released from the extended position to transfer momentum to a projectile. This release can create a loud noise upon contact of the handle with the body of the launching device and may pinch a user’s fingers. Such loud noises and the potential for physical harm are clearly undesirable, especially when playing with or near a dog or a child that may be easily startled, for example. Launchers may also include a tensioned elastic band or other energy storage device that can break after repeated use. Launchers do not allow for easy access or replacement of the elastic band, forcing users to discard the entire device.
[0045] The present disclosure relates to launcher configured to launch a projectile, such as a ball, a dart, or some other projectile. The launcher operates by transferring energy from an energy storage device or mechanism such as an elastic band to a ball or other projectile. The user moves the handle of a carriage from a retracted position to an extended position to tension the band. A trigger is engaged to release the energy stored in the tensioned band and impart some of that energy to the ball and the carriage. In some examples, the carriage can only be released when the handle and carriage are in the fully retracted position. A panelAtty. Dkt. No.: 141527-3642along the body of the launcher allows access to and replacement of the elastic band(s). The present launcher may be more desirable than other launchers due to the customizable launch distance, ability to replace components, noise reduction features, and overall smoother launching experience, among other reasons.II. Overview of Ball Launching Device
[0046] Figures 1-9 depict a launcher 100 (e.g., ball launching device, propulsion device, etc.) configured to receive a projectile 104 (e.g., ball, toy, etc.). The launcher 100 includes a housing 108 (e.g., an external housing 108) having a body 110 which extends between a first, distal end 112 and a second, or proximal end 116. The distal end 112 is configured to selectively receive the projectile 104. The body 110 includes a top portion 120 (e.g., an upper portion, etc.) and a bottom portion 124 (e.g., a lower portion, etc.), each extending between the distal end 112 and the proximal end 116. The bottom portion 124 defines a bottom aperture 126 (e.g., interior access opening, a lower hole, a panel receiving aperture, etc.) extending between the proximal end 116 and a location closer to the distal end 112 than the proximal end 116, as shown in Figure 9. The bottom portion 124 provides access to an interior 127 (e.g., hollow interior, etc.) of the housing 108.
[0047] The launcher 100 includes a trigger 128 (e.g., an actuator, etc.) coupled to the housing 108 along with a moveable panel 132 (e.g., a cover, a hatch, a door, an access panel, etc.) which permits access to the interior 127 of the launcher. The panel 132 and the trigger 128 are each received within the bottom aperture 126. The panel 132 is pivotally coupled to the body 110 to selectively provide access to components within the interior 127 of the housing 108. The panel 132 defines a trigger aperture 136 (e.g., an actuator hole, etc.) configured to align with and receive the trigger 128, as shown in Figure 9. In some examples, the panel 132 includes Thermoplastic Rubber (TPR) co-molded on an external surface for added grip. In other examples, the panel includes some other material or includes some textured or contoured surfaces to engage a user’s hand during operation of the launcher 100.
[0048] Referring now to Figure 8, the trigger 128 includes a body 137 and a spring 139. The body 137 is configured to pivot relative to the housing 108 about a pivot point 138. The body 137 allows for ergonomic finger alignment, and requires minimal force to activate (e.g.,Atty. Dkt. No.: 141527-3642is a low force soft trigger, etc.), enabling a user to play for long periods of time without experiencing fatigue. The trigger 128 is a reverse trigger (e.g., a user activates the trigger by pushing forward, etc.). The body 137 engages the spring 139, and the spring 139 is configured to automatically return the body 137 back to an original position. For example, the spring 139 applies a bias force against the body 137 to cause the body 137 to rotate about the pivot point 138 in a clockwise direction in the orientation depicted in FIG. 8. In some embodiments, the trigger 128 is a forward trigger style, a finger trigger, a palm actuator, or some other actuator. In yet other embodiments, a sliding or translation motion can actuate the trigger 128 rather than a pivotal or rotational motion.
[0049] Referring now to Figures 1-9, the launcher 100 includes an actuator 140 (e.g., handle, etc.) which includes a handle 144 (e.g., a grip portion, a grasping portion, a hand engaging portion, a first portion, etc.) and a shaft 148 (e.g., rod, bar, second portion, etc.). The handle 144 and the shaft 148 can be integrally coupled to one another or separate components that are coupled together to form the actuator 140. The handle 144 defines a recess 150 (e.g., aperture, indent, etc.). When the launcher is not actively being used for launching, the recess 150 is configured to receive one of the projectiles 104. The recess 150 enables a user to store one projectile 104 within the launcher 100 (e.g., while launching another projectile 104, or to store a first size projectile 104 while launching a different, second size projectile 104) while also enabling the user’s fingers to be received within the recess 150 to engage the handle 144 to operate the launcher 100. In the illustrated embodiment, the recess 150 is configured to receive a medium sized projectile 104 (e.g., a 2.54-inch diameter projectile, etc.). In some examples, the handle 144 of the actuator 140 includes TPR co-molded on an external surface for added grip. In other examples, the handle 144 or an entirety of the actuator 140 can be or include some other material.
[0050] In a retracted position, the housing 108 receives the shaft 148 and the handle 144 contacts the proximal end 116 of the housing 108, as shown in Figures 1-6 and 8. In an extended position, the handle 144 is offset from the proximal end 116 of the housing 108 and at least a portion of the shaft 148 extends from the proximal end 116 and away from the housing 108, as shown in Figure 7. The actuator 140 is selectively engaged with at least one elastic band 266, as shown in Figure 14, 15, and 17, among others, and discussed in detailAtty. Dkt. No.: 141527-3642below. The actuator 140 is configured to be pulled from the retracted position to the extended position thereby stretching the elastic band 266 and charging the launcher 100. Stretching the elastic band 266 creates potential energy stored in the tensioned elastic band(s) 266. Once the launcher 100 is charged, the actuator 140 is ideally moved from the extended position back to the retracted position without actuating the trigger 128 and releasing the tension in the elastic bands 266. In other words, the actuator 140 moves from the retracted position to the extended position, tensioning the elastic band 266, at which point the handle can be moved from the extended position to the retracted position without actuating the trigger 128 or releasing the tension in the elastic band 266. In this way, the actuator 140 is operatively disengaged from the elastic band 266 as the actuator 140 moves from the extended position to the retracted position. Once the handle is returned to the retracted position, the user may then engage the trigger 128 to release the tension stored in the elastic bands 266 and cause movement of a carriage 232, shown in Figures 14-17 and discussed in detail below. The carriage 232 strikes the projectile 104 and ejects (e.g., launch, propel) the projectile 104 from the housing 108.[00511 The trigger 128 is actuatable with the actuator 140 in the retracted position. In some examples, a locking mechanism prevents the trigger 128 from actuating and launching the projectile 104 from the housing when the actuator 140 is in the extended position or in some intermediate position between the retracted position and the extended position, actuator 140. In some examples, the locking mechanism includes a piston configured to engage a pin (or a latch). The piston is locked in place by engaging the pin when the actuator 140 is in the extended position or in some intermediate position, and the pin is disengaged when the actuator 140 is returned to the retracted position. Several different mechanisms can be adapted to push or disengage the pin from the piston when the actuator 140 is in the retracted position, such as a spring acting on the pin, a cam mechanism that rotates or slides, or a pivoting lever mechanism when the actuator 140 is in the retracted position. In some examples, a mechanical interlock prevents the trigger 128 from actuating by physically blocking the trigger 128 from actuating when the actuator 140 is in the extended position or in the intermediate position. The mechanical interlock may include a pin or lever that engages with the trigger 128 to prevent movement of the trigger 128.Atty. Dkt. No.: 141527-3642[00521 In another example, a position sensor may detect the position of the actuator 140 and send a signal to a control system to disable the trigger 128 when the actuator 140 is in the extended position or in the intermediate position. In another example, a spring-loaded block may prevent the trigger 128 from actuating. The spring-loaded block engages and blocks the trigger 128 when the actuator 140 is in the extended position or in the intermediate position and retracts when the actuator 140 is in the retracted position. Since the actuator 140 is prevented from from hitting the proximal end 116 of the housing 108, user’s finger are prevented from being pinched between the projectile 104 and the proximal end 116 of the housing 108 and a quiet shot is created. In the illustrated embodiment, the launcher 100 produces a 65 decibel (dB) sound at 50 centimeters from the launcher 100. In other examples, a user can actuate the trigger 128 whether the actuator 140 is in the retracted position, the extended position, or some intermediate position therebetween.
[0053] Referring now to Figures 10-12, the launcher 100 is shown with a housing 152. The housing 152 can be an internal housing positioned within the housing 108 depicted in Figures 1-9 or a housing used in place of the housing 108. For example, the housing 108 can at least partially surround the housing 152 such that the housing 152 is not visible from an exterior of the launcher 100. In other examples, the housing 152 can be used in place of the housing 108 such that the housing 152 is an external or exterior housing of the launcher 100. Both the housing 108 and the housing 152 can include a shape, dimension, form factor, or ornamental nature that is the same as or different than that shown in the present application. Concepts discussed with respect to the housing 108 are equally applicable to the housing 152, and the concepts discussed with respect to the housing 152 are equally applicable to the housing 108. Further, the launcher 100 can include various combinations of features described herein with reference to the housing 108 and features described herein with reference to the housing 152.]0054| The housing 152 includes a body 154 including a top side 156 (e.g., a first side, an upper side, etc.), a left side 158, a right side 160, a bottom side 164 (e.g., a lower side, etc.), a distal end 168, and a proximal end 172. The distal end 168 and the proximal end 172 extend between the left side 158, the right side 160, the bottom side 164, and the top side 156. In the retracted position, the handle 144 of the actuator 140 extends from the proximal end 172 ofAtty. Dkt. No.: 141527-3642the housing 152 and the housing 152 receives the shaft 148. The distal end 168 defines a first, distal end aperture 174 and the proximal end 172 defines a second, proximal end aperture 178. The proximal end aperture 178 is configured to slidably receive the shaft 148 of the actuator 140. The left side 158 defines a third, left side aperture 180 configured to receive at least a portion of a coupling device 182 (e.g., a connection piece, etc.). The bottom side 164 defines an aperture 184 configured to receive at least a portion of the trigger 128.
[0055] Referring now to Figures 10-13, the launcher 100 includes a ball holder 186. The distal end 168 of the housing 108 receives the ball holder 186. The ball holder 186 includes a first, right plate 190 and a second, left plate 200. The right plate 190 is coupled to the distal end 168 of the housing 152. The left plate 200 is coupled to the distal end 168 of the housing 152 and offset from the right plate 190. The distal end aperture 174 is located between the right plate 190 and the left plate 200.
[0056] The ball holder 186 includes a first, right arm 194 and a second, left arm 204. The right arm 194 extends from the right plate 190 away from the housing 152. The left arm 204 extends from the left plate 200 away from the housing 152. Each of the right arm 194 and the left arm 204 include a first, proximal portion 208, a second, middle portion 212, and a third, distal portion 216. The proximal portion 208 extends from the right plate 190 or the left plate 200, the middle portion 212 extends from the proximal portion 208, and the distal portion 216 extends from the middle portion 212. Each of the right arm 194 and the left arm 204 are configured to couple to the projectile 104. The right arm 194 and the left arm 204 enable the ball holder 186 to receive and launch projectiles 104 of different diameters. Each of the right arm 194 and the left arm 204 are flexible or resilient to act as springs to apply a compressive force around the projectile 104. The distal portion 216 of each of the right arm 194 is flared outward, away from the middle portion 212 of the right arm 194 and the left arm 204. The distal portion 216 of the left arm 204 is flared outward, away from the middle portion 212 of the left arm 204 and the right arm 194. The flared feature of the right arm 194 and the left arm 204 enables the right arm 194 and the left arm 204 to flex outward when the projectile 104 is inserted into the ball holder 186. After the projectile 104 is released from the launcher 100, the right arm 194 and the left arm 204 flex inward. For example, the ball holder 186 may receive either a first diameter projectile 104 (e.g., a medium size, a 2.54-inch diameter ball,Atty. Dkt. No.: 141527-3642etc.) and / or a second diameter projectile 104 (e.g., large size, 3-inch diameter ball, etc.). The launcher 100 may be tilted so the distal end 168 confronts the ground surface, and the ball holder 186 picks up the projectile 104 from the ground surface. The ball holder 186 enables a user to pick up the projectile 104 without bending over or without touching a projectile 104 that may be dirty (e.g., from pet slobber, mud, etc.). The arrangement of the ball holder 186 enables a user to use the launcher 100 to accommodate multiple different dogs. For example, the user may play fetch with a medium sized dog using the medium sized projectile 104 or with a large dog using the large sized projectile 104.
[0057] Referring now to Figure 14, a perspective view of the housing 152 of Figure 10 taken along plane B-B in Figure 10, and Figures 15-17. The housing 152 includes a carriage 232 (e.g., a ram, etc.). The carriage 232 is operatively coupled with the actuator 140 such that the carriage 232 moves toward the proximal end 172 of the housing 152 as the actuator 140 moves from the retracted position to the extended position. The carriage 232 is operatively coupled to the elastic band 266 such that when tension stored in the elastic band 266 is released, the carriage 232 is propelled forward toward the distal end 168 of the housing 152 to strike the projectile 104 and launch the projectile 104 from the ball holder 186 of the launcher 100.
[0058] As shown in Figures 14-17, among others, the carriage 232 is coupled to the shaft 148 of the actuator 140. The shaft 148 of the actuator 140 defines a one or more guides 218 (e.g., tracks, etc.) and a first, distal end 220. The guides 218 include a first, upper guide 222 (e.g., upper track, etc.) and a second, lower guide 226 (e.g., lower track, etc.). The distal end 220 of the actuator 140 is the forward-most end of the actuator 140. The carriage 232 is slidably coupled within the upper guide 222 and the lower guide 226 of the actuator 140. The distal end 220 of the actuator 140 engages with the carriage 232 and pulls the carriage 232 towards the proximal end 172 of the body 154 when the actuator 140 moves from the retracted position to the extended position. In the retracted position, the distal end 220 of the actuator 140 is located closer to the distal end 168 of the body 154 than the proximal end 172 of the body 154. In the extended position (not shown) the distal end 168 of the actuator 140 is located closer to the proximal end 172 of the body 154 than the distal end 168 of the body 154. When the actuator 140 moves from the extended position to the retracted position, theAtty. Dkt. No.: 141527-3642distal end 220 of the actuator 140 separates from the carriage 232 such that the carriage 232 is not moved forward as the actuator 140 moves forward, as shown in Figure 17. In this way, the carriage 232 remains proximate the proximal end 172 of the housing 152 while the elastic band 266 remains under tension as the actuator 140 moves from the extended position to the extended position.[0059| The housing 152 includes a brake 230. The brake 230 is a stationary body coupled to the housing 152. The brake 230 includes a rubber pad 231 (e.g., an Ethylene Propylene Diene Monomer (EPDM) rubber pad, etc.). The rubber pad 231 may reduce noise produced by the launcher 100 when shooting the projectile 104 to create a quieter shot. The carriage 232 contacts the rubber pad 231 of the stationary brake 230 as the carriage 232 slides towards the distal end 168 of the housing 152 and prior to the carriage 232 contacting the distal end 220 of the actuator 140 (but after the carriage 232 strikes the projectile 104 in some examples). The carriage 232 contacts the stationary rubber pad 231, which slows and stops the travel of the carriage 232 and prevents the carriage 232 from contacting the distal end 220 of the actuator 140. By preventing high-speed contact with the actuator 140, the carriage 232 reduces the noise level of the shot, since the carriage 232 contacts the rubber pad 231 instead of a plastic piece such as the actuator 140. The rubber pad 231 reduces plastic-on-plastic contact, and therefore the noise level. In some embodiments, when the at least one of the actuator 140 or the carriage 232 includes metal, the rubber pad 231 reduces metal-on-metal and / or plastic-on-metal contact, and therefore the noise level.[0060| In some examples, the carriage 232 can weigh more than the projectile 104, according to some examples. The transfer of momentum between the projectile 104 and the carriage 232 improves when the carriage 232 weighs more than the projectile 104. In some embodiments, the weight of the carriage 232 is substantially equal to or less than the weight of the projectile 104. The carriage 232 includes a first, distal portion 234 and a second, proximal portion 238. The proximal portion 238 is coupled to the shaft 148 of the actuator 140. In a release position (e.g., a forward position, a first state, etc.), as shown in Figures 14-16, the distal portion 234 is configured to at least partially extend through the distal end aperture 174 of the distal end 168 of the body 154 so that the distal portion 234 can contact a projectile 104 positioned within the ball holder 186 during operation of the launcher 100. TheAtty. Dkt. No.: 141527-3642distal portion 234 of the carriage 232 is located closer to the distal end 168 of the housing 152 than the proximal end 172 of the housing 152 in the release position. In a tension position (e.g., a second position, a rearward position, a second state, etc.), as shown in Figure 17, the distal portion 234 of the carrier 232 is located closer to the proximal end 172 of the housing 152 than the distal end 168 of the housing 152, and the distal portion 234 of the carriage 232 is spaced apart from (e.g., offset from) the projectile 104.
[0061] During operation of the launcher 100, the carriage 232 is in the release position when the actuator 140 is initially in the retracted position. As the actuator 140 is pulled from the retracted position to the extended position, the carriage 232 travels with the actuator 140 towards the tension position. When the actuator 140 arrives at the extended position, the carriage 232 is in the tension position, and the launcher 100 is charged (e.g., the elastic band 266 is under tension). The actuator 140 can then be moved back to the retracted position, while the carriage 232 remains in the tension position and while the elastic band 266 remains under tension. In some examples, the carriage 232 remains in the tension position until the trigger 128 is actuated. When the trigger 128 is actuated, the carriage 232 moves back to the release position and strikes the projectile 104 to launch the projectile 104.
[0062] As shown in Figure 16, among others, the proximal portion 238 of the carriage 232 includes a first, upper protrusion 242, a second, lower protrusion 246, and a third protrusion, shown as plate 254. The upper protrusion 242 and the lower protrusion 246 extend from the proximal portion 238 away from the actuator 140. A slot 250 is defined between the upper protrusion 242 and the lower protrusion 246. The slot 250 is positioned on a first side of the carriage 232 and is configured to receive the brake 230. The brake 230 is configured to prevent the carriage 232 from traveling farther than the release position when released from the tension position and the rubber pad 231 is configured to prevent plastic on plastic clapping when a carriage 232 moves from the tension position to the release position. When the carriage 232 travels from the tension position to the release position, the brake 230 and the rubber pad 231 slide within the slot 250 between the upper protrusion 242 and the lower protrusion 246. The carriage 232 slides towards the distal end 220 of the actuator 140 until the rubber pad 231 contacts an end of the plate 254. The guides 218 receive the upper protrusion 242 and the lower protrusion 246 on a second side of the carriage 232 opposite theAtty. Dkt. No.: 141527-3642first side of the carriage 232. The plate 254 can be coupled to the proximal portion 238 of the carriage 232 or can be integrally formed with the proximal portion 238 of the carriage 232. The plate 254 includes a first, distal plate aperture 258 and a second, proximal plate aperture 262. The distal portion 234 of the carriage 232 is located closer to the distal plate aperture 258 than the proximal plate aperture 262.[0063 j As depicted in Figures 14 and 15, among others, the housing 152 includes a plurality of pins 227. The pins 227 include a first, distal pin 228 and a second, proximal pin 229. The distal pin 228 is laterally offset from the proximal pin 229 in a forward direction. The distal end 168 of the housing 152 is located closer to the distal pin 228 than the proximal pin 229. The elastic band 266 is engaged with (e.g., is routed around or through) the plurality of pins 227. The brake 230 is located at least partially between the distal pin 228 and the proximal pin 229. The distal pin 228 is laterally positioned between the plate 254 and an end of the upper protrusion 242 and the lower protrusion 246 with the carriage 232 in the release position. The proximal pin 229 is located between the proximal plate aperture 262 and the proximal end 172 of the housing 152 with the carriage 232 in the release position. In the tension position, the distal pin 228 and the proximal pin 229 are both located between the carriage 232 and the distal end 168 of the housing 152. The slot 250 receives the rubber pad 231, and the rubber pad 231 contacts the plate 254 in the release position.
[0064] Referring now to Figures 14, 15, and 17, the housing 152 includes at least one elastic band 266, as mentioned above. The elastic band 266 includes or is manufactured from an elastic material that can be stretched when under tension. The elastic band 266 includes a carriage coupling portion 270 (e.g., a carriage engaging portion, a first elastic band portion) that is coupled to the carriage 232, a first pin coupling portion 274 (e.g., a first intermediate portion, a first pin engaging portion, a second elastic band portion) that is engaged with the proximal pin 229, a second pin coupling portion 278 (e.g., a second intermediate portion, a second pin engaging portion, a third elastic band portion) that is engaged with the distal pin 228, and a coupling device portion 282 (e.g., a coupling device engaging portion, a fourth elastic band portion) that is coupled to the coupling device 182. The carriage coupling portion 270 of the elastic band 266 extends between the proximal plate aperture 262 and the distal plate aperture 258 of the carriage 232 (e.g., the elastic band 266 is wrapped around a portionAtty. Dkt. No.: 141527-3642of the carriage 232). The carriage coupling portion 270 of the elastic band 266 is coupled with the carriage 232 via the plate 254 of the proximal portion 238. The first pin coupling portion 274 of the elastic band 266 extends forward (e.g., toward the distal end 112) from the carriage coupling portion 270 of the elastic band 266 toward the proximal pin 229. The first pin coupling portion 274 of the elastic band 266 extends from a side of the proximal pin 229 opposite the brake 230. The second pin coupling portion 278 of the elastic band 266 extends forward from the first pin coupling portion 274 of the elastic band 266 towards a side of the distal pin 228 adjacent the brake 230 and wraps around the distal pin 228 to extend rearward (e.g., toward the proximal end 116) to reverse a direction of the elastic band 266. The coupling device portion 282 of the elastic band 266 extends rearward from the second pin coupling portion 278 to the coupling device 182. Because at least part of the second pin coupling portion 278 extends along (e.g., is tensioned in) an opposite direction from coupling device portion 282, the distal pin 228 can act to slow the carriage 232 as the carriage 232 transitions from the tension position to the release position (e.g., the distal pin 228 acts as a brake, etc.) and prevents plastic parts from clapping together (e.g., prevents the carriage 232 from hitting an end of the actuator 140). As the carriage 232 transitions from the tension position to the release position, the carriage 232 and the proximal plate aperture 262 travel laterally forward of the proximal pin 229 toward the distal end 220. The proximal pin 229 and the carriage coupling portion 270 of the elastic band 266 are located farther from the distal end 220 than the proximal plate aperture 262. The tension in the carriage coupling portion 270 of the elastic band 266 pulls the carriage 232 back from the distal end 220 as the carriage 232 travels towards the distal end 220, slowing down the carriage 232 and assisting in preventing the carriage 232 from contacting the distal end 220. This feature reduces the noise level produced by the launcher 100 to create a quieter shot by reducing the impact of a plastic-on-plastic collision.
[0065] Extending the actuator 140 from the retracted position to the extended position causes the carriage 232 to move from the release position to the tension position. Because the carriage coupling portion 270 of the elastic band 266 is coupled to the carriage 232, movement of the carriage 232 from the release position to the tension position causes the elastic band 266 to stretch (e.g., be subject to a tensile force) such that the length of the elastic band 266 is increased, as shown in Figure 17. When stretched, the elastic band 266Atty. Dkt. No.: 141527-3642applies a pulling force to the carriage 232 in the forward direction (e.g., toward the distal end 168). This force does not move the carriage 232 until the carriage 232 is released from the tension position via actuation of the trigger 128. For example, when the trigger is engaged, the tensioned elastic band 266 acts to pull the carriage 232 forward as the elastic band 266 contracts back to an un-tensioned (or less tensioned) state with the carriage 232 in the release position, as shown in Figure 14. In the illustrated embodiment, the elastic band 266 is approximately 21 inches in length when tensioned and 13.7 inches in length when untensioned. In some embodiments, the elastic band 266 includes shorter tensioned and untensioned lengths. For example, when a distance between distal end 168 and the proximal end 172 of the launcher 100 is shorter, as in the embodiment of Figure 18, the elastic band 266 length is shorter. In some embodiments, the elastic band 266 includes longer tensioned and un-tensioned lengths. For example, when a distance between the distal end 168 and the proximal end 172 is longer, the elastic band 266 length is longer. In the illustrated embodiment, the elastic band 266 is flat and forms a rectangular perimeter. When multiple elastic bands 266 are used, a magnitude of the pulling force imparted on the carriage 232 can be increased, which can further increase a force with which the projectile 104 is launched from the launcher 100.
[0066] The elastic band 266 can be or include synthetic material to preserve the operational life of the elastic band 266, according to some examples. In some embodiments, the elastic band 266 is manufactured from a natural material (e.g., the elastic band 266 material is chosen for the biodegradability of the material, etc.). The elastic band 266 may be accessed by opening the panel 132. A user can replace the elastic band 266 instead of throwing away the entire launcher 100 and buying a new launcher by accessing the elastic band 266 via the bottom aperture 126. The ability to perform maintenance on the launcher 100 may be desirable over other launchers where the internal components cannot be accessed. A user may replace the elastic band 266 with an alternate elastic band 266 in accordance with user preference to customize the launching experience. For example, a user may replace the elastic band 266 with an alternate thickness or material elastic band 266 to achieve desired launch characteristics, such as velocity or distance travelled by the projectile 104.Atty. Dkt. No.: 141527-3642[0O67| Referring now to Figure 18, an alternate embodiment of a launcher 300. The launcher 300 is similar to the launcher 100 of Figure 1, except as otherwise described herein. The launcher 300 is shorter than the launcher 100 of Figure 1. In the illustrated embodiment, the launcher 300 is 15.25 inches from the distal end 112 to the proximal end 116 of the housing 108. The launcher 300 of Figure 18 is configured to launch a projectile 104 to a distance of 30 feet at 0 feet sea level when angled at 45 degrees and using the medium sized projectile 104 (e.g., the 2.54-inch diameter projectile 104). The recess 150 in the actuator 140 is configured to hold a small sized projectile 104 (e.g., smaller than 2.54 inches in diameter) and the launcher 300 is configured to launch and receive the small-sized projectile 104 and the medium sized projectile 104. In the embodiment of Figure 1, the launcher 100 is 21 inches from the distal end 112 to the proximal end 116 of the housing 108, and the launcher 100 is configured to launch a medium sized projectile 104 (e.g., a 2.54 inch projectile, etc.) 75 feet at 0 feet sea level when angled at 45 degrees.
[0068] As shown in Figures 19-33, an alternate embodiment of a launcher 400. The launcher 400 and associated components are similar to the launcher 100 of Figure 1, except as otherwise described herein. The launcher 400 includes a housing 402. The housing 402 includes a right portion 403 (e.g., a first side portion, etc.) and a left portion 404 (e.g., a second side portion, etc.), each extending between the distal end 112 and the proximal end 116. As shown in Figures 19-22, the launcher 400 includes a ball holder 406. The distal end 168 of the housing 402 receives and couples with the ball holder 406. In the illustrated embodiment, the ball holder 406 accommodates (e.g., engage, hold, flex to pick up, etc.) any projectile 104 between 1.75 inches and 2.5 inches in diameter. The ball holder 406 includes a base 408 coupled with the distal end 168 of the housing 402. The base 408 includes a base aperture 412. The base aperture 412 enables a carriage to contact the projectile 104. For example, a carriage can at least partially extend through the base aperture 412 to strike the projectile 104 and launch the projectile 104 from the ball holder 406.
[0069] As shown in Figure 21, the ball holder 406 includes one or more ribs 414 (e.g., braces, supports, etc.), an upper arm 418 (e.g., a first limb, etc.), and a lower arm 422 (e.g., a second limb, etc.). Each of the ribs 414 provides structural support to the ball holder 406 when at least one of the upper arm 418 or the lower arm 422 flexes and to encourage theAtty. Dkt. No.: 141527-3642upper arm 418 and lower arm 422 to spring back toward an original position after flexing. The ribs 414 each extend between the upper arm 418 and the base 408 and the lower arm 422 and the base 408. The upper arm 418 and the lower arm 422 each include a front portion 426 (e.g., a distal portion, a finger portion, etc.) and a back portion 432 (e.g., a proximal portion, a base attaching portion, etc.). The front portion 426 of each of the upper arm 418 and the lower arm 422 is located closer to the distal end 112 of the housing 402 than the back portion 432 of each of the upper arm 418 and the lower arm 422. The front portion 426 of each of the upper arm 418 and the lower arm 422 includes one or more prongs 436 (e.g., fingers, etc.) configured to grip the projectile 104. The one or more prongs 436 of each of the upper arm 418 and the lower arm 422 include a right prong 440 (e.g., a first prong, a first finger, etc.) and a left prong 444 (e.g., a second prong, a second finger, etc.). The right prong 440 is located closer to the right portion 403 of the housing 402 than the left portion 404 of the housing 402. The left prong 444 is located closer to the left portion 404 of the housing 402 than the right portion 403 of the housing 402. The front portion 426 of each of the upper arm 418 and the lower arm 422 includes a gap 448 located between the right prong 440 and the left prong 444. The multiple prongs 436 and gaps 448 enable the ball holder 406 to center alternate sizes of the projectile 104 within the ball holder 406. The gaps 448 enable the prongs 436 to adjust individually, assisting in self-centering the projectile 104 and preserving the accuracy of the launch regardless of the size of the projectile 104.[O07O| The front portion 426 of each of the upper arm 418 and the lower arm 422 includes one or more teeth 450 at an end of the front portion 426. In the illustrated embodiment, the upper arm 418 includes two teeth 450 and the lower arm 422 includes two teeth 450. In some embodiments, the upper arm 418 and / or lower arm 422 may include less than two teeth (e.g., a single tooth on the upper arm 418, a single tooth on the lower arm 422, etc.). In some embodiments, the upper arm 418 and the lower arm 422 may include more than two teeth (e.g., four teeth on the upper arm 418, three teeth on the lower arm 422, etc.). The teeth 450 grip the projectile 104.
[0071] As shown in Figures 19, 20, and 22, the distal end 112 of the launcher 400 includes an upper recess 452 and a lower recess 456, respectively providing space for the upper arm 418 and the lower arm 422 to flex without contacting the housing. Further, theAtty. Dkt. No.: 141527-3642upper recess 452 and the lower recess 456 are each configured to contact the respective one of the upper arm 418 and the lower arm 422 to prevent the upper arm 418 and the lower arm 422 from flexing beyond a maximum allowable range (e.g., past a predetermined maximum flex amount, etc.). That is, when the upper arm 418 and the lower arm 422 begin flexing to accommodate a projectile 104, the upper recess 452 and the lower recess 456 define the maximum flex of the ball holder 406, and therefore the maximum diameter of the projectile 104. The upper recess 452 and the lower recess 456 prevent the upper arm 418 and the lower arm 422 from breaking or overextending after repeated cycles. That is, the upper recess 452 and the lower recess 456 prevent damage to the upper arm 418 and the lower arm 422 during repeated projectiles 104 pickups. The upper arm 418 extends within the upper recess 452 and the lower arm 422 extends within the lower recess 456 when the ball holder 406 receives a maximum size projectile 104.
[0072] The distal end 112 of the launcher 400 includes a front right prong 460 (e.g., a first center prong, front right projection, etc.), a back right prong 464 (e.g., a second center prong, back right projection, etc.), a front left prong 468 (e.g., a third center projection, etc.), and a back left prong 472 (e.g., a fourth center projection, etc.). The front right prong 460 is substantially parallel to and offset from the back right prong 464. A right gap 466 (e.g., a first center gap, etc.) is defined between the front right prong 460 and the back right prong 464. The front left prong 468 is substantially parallel to and offset from the back left prong 472. The front left prong 468 and the back left prong 472 define a left gap 480 (e.g., a second center gap, etc.). The left gap 480 and the right gap 466 are is configured to receive at least a portion of the base 408 of the ball holder 406 to couple the ball holder 406 with the housing 402. The front right prong 460, the back right prong 464, the front left prong 468, and the back left prong 472 couple to (e.g., retain, etc.) the base 408 of the ball holder 406 while the upper arm 418 and the lower arm 422 flex.
[0073] The distal end 112 of the launcher 400 includes a right upper prong 484 (e.g., a right upper projection, etc.), a left upper prong 488 (e.g., a left upper projection, etc.), a left lower prong 492 (e.g., a left lower projection, etc.) and a right lower prong 496 (e.g., a right lower projection, etc.). At least a portion of the ball holder 406 is located between the right upper prong 484 and the left upper prong 488 and between the left lower prong 492 and theAtty. Dkt. No.: 141527-3642right lower prong 496. The right upper prong 484 and the right lower prong 496 are located closer to the right portion 403 of the housing 402 than the left portion 404 of the housing 402. The left upper prong 488 and the left lower prong 492 are located closer to the left portion 404 of the housing 402 than the right portion 403 of the housing 402. As the ball holder 406 transitions to a loaded state (e.g., with a projectile engaged by the ball holder 406, etc.), the upper arm 418 may flex upwards past the right upper prong 484 and the left upper prong 488 towards the upper recess 452 and the lower arm 422 may flex downwards past the left lower prong 492 and the right lower prong 496 to accommodate a larger diameter projectile 104. If the diameter of the projectile 104 is a first, smaller diameter (e.g., 1.75 inches in diameter), the upper arm 418 may cease flexing before the upper arm 418 flexes past the right upper prong 484 and the left upper prong 488 and the lower arm 422 may cease flexing before the lower arm 422 flexes past the left lower prong 492 and the right lower prong 496. In another example, if the diameter of the projectile 104 is a second, larger diameter (e.g., 2 inches in diameter), the upper arm 418 may flex past the right upper prong 484 and the left upper prong 488 to be received at least partially within the upper recess 452 and the lower arm 422 may flex past the left lower prong 492 and the right lower prong 496 to be at least partially received within the lower recess 456.
[0074] At a predetermined diameter threshold, the projectile 104 transitions from being retained by the lower arm 422 and the upper arm 418 to being retained by the right upper prong 484, the left upper prong 488, the left lower prong 492, and the right lower prong 496 as the lower arm 422 and the upper arm 418 flex. That is, the maximum diameter of the projectile 104 that can be picked up and held by the ball holder 406 is defined by the right upper prong 484, the left upper prong 488, the left lower prong 492, and the right lower prong 496. The ability of the right upper prong 484, the left upper prong 488, the left lower prong 492, and the right lower prong 496 to grip a larger projectile 104 increases the ability of the upper arm 418 and the lower arm 422 to withstand higher cycle counts without performance degradation (e.g., reducing the likelihood of the upper arm 418 and the lower arm 422 losing their spring characteristics, etc.).
[0075] Referring now to Figures 19 and 23, the launcher 400 includes an actuator 500 configured substantially similar to the actuator 140 of Figure 1, except as otherwise describedAtty. Dkt. No.: 141527-3642herein. The actuator 500 includes a handle 504 (e.g., grasping portion, hand engaging portion, first portion, etc.) and a shaft 508 (e.g., rod, bar, second portion, etc.). The handle 504 is configured substantially similar to the handle 144 and the shaft 508 is configured substantially similar to the shaft 148, except as otherwise described herein. The shaft 508 defines a plurality of guides 512 (e.g., tracks, etc.) and a shaft aperture 514 (e.g., a shaft aperture, a rear handle aperture, etc.). The shaft aperture 514 is located closer to the proximal end 116 than the distal end 112 of the housing 402. The plurality of guides 512 includes a first, right guide 516, and a second, left guide 520. The shaft aperture 514 is located between the right guide 516 and the left guide 520. The housing 402 includes a carriage 524 (e.g., a ram, etc.). The carriage 524 is configured substantially similar to the carriage 232 except as otherwise described herein. The carriage 524 is slidably coupled with the right guide 516 and the left guide 520.
[0076] Referring now to Figures 23-25, the carriage 524 includes a distal portion 528 (e.g., a first portion, a ram portion, a projectile striking portion, etc.), and a proximal portion 532 (e.g., a second portion, a rear portion, etc.). The distal portion 528 is configured substantially similar to the distal portion 234 except as otherwise described herein and the proximal portion 532 is configured substantially similar to the proximal portion 238 except as otherwise described herein. In the release position, as shown in Figure 24, the distal portion 528 is configured to at least partially extend through the base aperture 412 of the ball holder 406 so the distal portion 528 can contact the projectile 104 during operation of the launcher 400.
[0077] The distal portion 528 of the carriage 524 includes a front, projectile contacting surface 534 (e.g., an inclined surface, a curved surface, a striking surface, a ramp surface, etc.). The projectile contacting surface 534 is substantially rounded to spread out the force on the projectile 104 upon impact. The projectile contacting surface 534 is inclined at an acute angle 535 with respect to an axis 537. The axis 537 extends substantially perpendicular to an upper surface of the distal portion 528 of the carriage 524. The acute angle 535 is between 2 to 4 degrees. The acute angle 535 imparts a lift on the projectile 104 upon impact so the projectile 104 follows a parabolic trajectory upon launching from the launcher 400, increasing the range of the projectile 104.Atty. Dkt. No.: 141527-3642[0O78| The proximal portion 532 of the carriage 524 includes a base portion 536. The base portion 536 includes a back end 538. The back end 538 confronts the handle 504 of the actuator 140. The back end 538 includes a hook 539 (e.g., band coupling portion, coupling mechanism, extension portion, etc.), as shown in Figures 24, and 30-33. The hook 539 extends towards the proximal end 116 of the housing 402. The hook 539 couples to at least a portion of an elastic band, namely an elastic band 586, shown in Figures 29 and 31, among others. The base portion 536 includes a lower side 540 configured to confront the bottom portion 124 of the housing 402. The lower side 540 of the base portion 536 includes a lower protrusion 541 extending away from the base portion 536 and the lower side 540 and towards the bottom portion 124 of the housing 402. The lower protrusion 541 contacts at least a portion of an actuation mechanism when the carriage 524 is in the tension position.[0O7*>] The proximal portion 532 of the carriage 524 includes a right upper protrusion 542 and a left upper protrusion 544. The right upper protrusion 542 and the left upper protrusion 544 enable the carriage 524 to be slidably coupled to the actuator 500. The right upper protrusion 542 is located closer to the right portion 403 of the housing 402 than the left portion 404 of the housing 402. The left upper protrusion 544 is located closer to the left portion 404 of the housing 402 than the right portion 403 of the housing 402. The right upper protrusion 542 and the left upper protrusion 544 each extend from the base portion 536 towards the actuator 500 and the top portion 120 of the housing 402. A channel 548 is defined within the right upper protrusion 542, within the left upper protrusion 544, and between the base portion 536, the right upper protrusion 542, and the left upper protrusion 544. The channel 548 receives at least a portion of the shaft 508 of the actuator 500. The channel 548 in the right upper protrusion 542 is configured to at least partially receive the right guide 516. The channel 548 in the left upper protrusion 544 is configured to at least partially receive the left guide 520.[0080| Each of the right upper protrusion 542 and the left upper protrusion 544 defines a front surface 552 (e.g., an impact surface) configured to face the distal end 112 of the housing 402. The front surface 552 includes one or more projections 556. The projections 556 are each horizontal and extend towards the channel 548. The projections 556 are each substantially parallel to the adjacent projection 556. A width of the projections 556 decreasesAtty. Dkt. No.: 141527-3642as the projections 556 extend towards the channel 548. For example, each of the projections 556 on the front surface 552 of the right upper protrusion 542 define a first width at a location on the front surface 552 farthest from the channel 548 and define a second width at a location on the front surface 552 closer to the channel 548. The first width is greater than the second width.[0081| The housing 402 includes a plurality of projections 556 (e.g., protrusions, brake receiving structures, etc.) and one or more brake members 560 (e.g., brakes, stops, cushions). The brake member 560 is configured substantially similar to the brake 230 except as otherwise described herein. The projections 556 each extend from an internal wall of the ball holder 406 towards the shaft 508 of the actuator 500. The projections 556 each receive one of the brake members 560. The brake members 560 are coupled to the ball holder 406 via interference fit with the projections 556.
[0082] As shown in Figures 25 and 26, each of the one or more brake members 560 includes an impact surface 562 (e.g., back face, striking surface, etc.) configured to face the proximal end 116 of the housing 402. The impact surface 562 is configured to face and contact at least a portion of the carriage 524. The impact surface 562 of one of the brake members 560 is configured to contact at least a portion of the front surface 552 of the right upper protrusion 542 and the impact surface 562 of one of the brake members 560 is configured to contact at least a portion of the front surface 552 of the left upper protrusion 544. As shown in Figure 25, the impact surface 562 of the brake member 560 and the front surface 552 define a gap 570 therebetween when the impact surface 562 contacts the front surface 552. The impact surface 562 and the front surface 552 come together at opposing angles (e.g., form an angular interface, etc.) to force air out (e.g., to permit air to escape) between the impact surface 562 and the front surface 552 instead of slapping together. For example, the impact surface 562 extends at a first angle and the front surface 552 extends at a second angle, the second angle different than the first angle, to define the gap 570. Each of the impact surfaces 562 include a plurality of indentations 568 (e.g., concave texture, etc.), as shown in Figure 26. The combination of the plurality of indentations 568 and the projections 556 disperse and guide air out from between the brake members 560 and the carriage 524Atty. Dkt. No.: 141527-3642upon impact and reduce a magnitude of a noise created by contact between the carriage 524 and the brake members 560 during operation of the launcher 400 (e.g., to create a quiet shot).
[0083] As shown in Figure 27, the launcher 400 includes a movable panel 572 (e.g., a cover, a hatch, a door, an access panel, etc.) and one or more fasteners 576. The housing 402 defines an aperture 584 at the proximal end 116 of the launcher 400. The movable panel 572 is configured substantially similar to the panel 132, except as otherwise described herein. The movable panel 572 is coupled to the housing 402 by the fasteners 576. The movable panel 572 includes an access portion 580 (e.g., back tab, etc.). A user can access the access portion 580 through the aperture 584 in the proximal end 116 of the launcher 400. That is, a user may remove the fasteners 576 and press down on the access portion 580 of the movable panel 572 to remove the movable panel 572 from the housing 402, as shown in Figure 28. In some embodiments, the user may remove the fasteners 576 and press down on the access portion 580 of the movable panel 572 to enable the panel to pivot about the proximal end 116 of the housing 402. In some examples, the movable panel 572 can be pivotally coupled to the housing 402 via a hinge.[0084| The launcher 400 includes an elastic band 586, shown in Figure 29. The elastic band 586 is configured substantially similar to the elastic band 266 except as otherwise described herein. The elastic band 586 includes an intermediate portion 590 (e.g., a body, a center portion, etc.), fixed end 594 (e.g., a first end, a distal end etc.) and a movable end 598 (e.g., a second end, proximal end, etc.). The intermediate portion 590 extends between the fixed end 594 and the movable end 598. Each of the fixed end 594 and the movable end 598 are substantially stadium shaped (e.g., obround shaped, rounded rectangles, looped, etc.). In other examples, one or more of the fixed end 594 and the movable end 598 can be otherwise shaped, dimensioned, or configured. Each of the fixed end 594 and the movable end 598 include an aperture 600. The aperture 600 is substantially stadium shaped (e.g., obround shaped, rounded rectangles, etc.). In other examples, each of the aperture 600 can be otherwise shaped, dimensioned, or configured. The fixed end 594, the movable end 598, and the aperture 600 are stadium shaped to enable the fixed end 594 and the movable end 598 to be coupled to the hook 539 of the carriage 524 and prevent stresses in the fixed end 594 and the movable end 598.Atty. Dkt. No.: 141527-3642[0085| As shown in Figures 30 and 31, the housing 402 includes one or more rollers 602 (e.g., drum, spool, wheel, etc.) and one or more hooks 606 (e.g., coupling mechanism, mating clip, protrusion, post, etc.). The one or more roller 602 and the one or more hooks 606 are stationary with respect to each other. The one or more rollers 602 are located closer to the distal end 112 than the proximal end 116. The one or more hook 606 is located approximately equidistance between the distal end 112 and the proximal end 116. The fixed end 594 is configured to couple to the hook 606. The intermediate portion 590 of the elastic band 586 extends from the hook 606 and to the roller 602, where the elastic band 586 wraps around the roller 602. The intermediate portion 590 of the elastic band 586 extends from the one or more roller 602 to the hook 539 of the carriage 524, and the movable end 598 couples with the carriage 524, namely the hook 539 on the back end 538 of the carriage 524. For example, the movable end 598 of the elastic band 586 can couple to the hook 539 to couple the elastic band 586 with the carriage 524. To replace the elastic band 586, the user can open the movable panel 572, unhook (e.g., decouple) the elastic band 586 from the one or more hook 606 and the carriage 524, and pull the elastic band 586 out of the housing 402. To install a new elastic band 586, the elastic band 586 is coupled to the carriage 524, the elastic band 586 is routed around the one or more roller 602, and the elastic band 586 is coupled to the hook 606.
[0086] As shown in Figures 32 and 33, the launcher 400 includes an actuation mechanism 612. The actuation mechanism 612 prevents the carriage 524 from moving to the tension to the release position and launching the projectile 104 when the actuator 500 is in the extended position or a position between the extended position and the retracted position. The actuation mechanism 612 includes a trigger 614. The trigger 614 is configured substantially similar to the trigger 128, except as described herein. The trigger 614 is configured to pivot about a pivot point 616 when the trigger 614 is actuated and released. The trigger 614 includes a body 618 (e.g., a base portion, a user interface, etc.), a front protrusion 622, an upper protrusion 626, and a back protrusion 630. The body 618 extends from the movable panel 572 to an exterior environment and enables a user to actuate the trigger 614. The front protrusion 622 extends from the body 618 towards the distal end 112 of the housing 402. The back protrusion 630 extends from the body 618 towards the proximal end 116 of the housing 402. The upper protrusion 626 extends from a location on the body 618 between the frontAtty. Dkt. No.: 141527-3642protrusion 622 and the back protrusion 630. The upper protrusion 626 extends away from the movable panel 572 towards the top portion 120 of the housing 402. The back protrusion 630 extends upwards into the shaft aperture 514 of the actuator 140 when the actuator 140 is in the retracted position. When the actuator 140 is in the extended position, the back protrusion 630 is misaligned with the shaft aperture 514 and therefore, encounters a solid surface of the actuator 140. Encountering a solid surface of the actuator 140 instead of the shaft aperture 514 prevents the back protrusion 630 from extending upward past the actuator 140 and therefore, prevents the carriage 524 from releasing and launching the projectile 104.
[0087] The actuation mechanism 612 includes a spring 634, a spring bracket 638, and a post 642 (e.g., a protrusion, a blocking mechanism, etc.). The spring bracket 638 and the post 642 are each stationary with respect to the housing 402. The spring 634 extends between the upper protrusion 626 of the trigger 614 and the spring bracket 638. The spring 634 is received at least partially by the spring bracket 638. As the trigger 614 is actuated, the spring 634 is compressed within the spring bracket 638. The spring 634 biases the trigger 614 towards the released position. That is, when the trigger 614 is released, the spring 634 biases the trigger 614 downwards and away from the spring bracket 638. The post 642 is located between the spring bracket 638 and the proximal end 116 of the housing 402. The post 642 defines the maximum stroke of the trigger 614. As shown in Figure 33 when the actuator 140 is in the retracted position and the trigger 614 is actuated, the back protrusion 630 is moves away from the post 642 and upwards into the shaft aperture 514 of the actuator 140 as the spring 634 compresses within the spring bracket 638. As shown in Figure 32 when the actuator 140 is in the retracted position and the trigger 614 is released, the back protrusion 630 is configured to move out of the shaft aperture 514 and downwards to contact the post 642 while the spring 634 decompresses.[0088J The actuation mechanism 612 includes a lower linkage 646 (e.g., a first linkage, etc.). The lower linkage 646 is configured to pivot about the pivot point 616. The lower linkage 646 is coupled to the front protrusion 622 of the trigger 614 and extends towards the distal end 112 of the housing 402. As the trigger 614 is actuated, the lower linkage 646 pivots about the pivot point 616. The actuation mechanism 612 includes a middle linkage 648 (e.g., a second linkage, etc.). The middle linkage 648 extends from the lower linkage 646 and isAtty. Dkt. No.: 141527-3642offset from the pivot point 616. When the lower linkage 646 pivots about the pivot point 616, the middle linkage 648 pivots downward towards the movable panel 572 and about the pivot point 616. The actuation mechanism 612 includes an upper linkage 650 (e.g., a third linkage, etc.). The upper linkage 650 extends from the middle linkage 648 and contacts the lower protrusion 541 of the lower side 540 on the carriage 524 when the trigger 614 is in the actuated position. When the middle linkage 648 pivots downward, the upper linkage 650 pivots downward about the middle linkage 648 to disengage with the lower protrusion 541 of the carriage 524 and enable the carriage 524 to release, as shown in Figure 33. The upper linkage 650, the lower linkage 646, and the middle linkage 648 are located closer to the distal end 112 than the trigger 614.
[0089] As shown in Figure 34, an alternate embodiment of a launcher 700. The launcher 700 is similar to the launcher 400, except as otherwise described herein. The launcher 700 includes a housing 702 similar to the housing 402, except as otherwise described herein. The housing 702 includes a removable panel 703 similar to the removable panel 572 except as otherwise described herein. The housing 702 includes a grip 704 located between the distal end 112 and the trigger 614. The grip 704 allows a user to maneuver and aim the launcher 700, particularly when the launcher 700 is a longer length. The grip 704 is located closer to the distal end 112 than the proximal end 116 of the housing 702. In some embodiments, the grip 704 is formed as part of a removable panel 703.III. Configuration of Example Embodiments
[0090] As utilized herein with respect to numerical ranges, the terms “approximately,” “about,” “substantially,” and similar terms generally mean + / - 10% of the disclosed values. When the terms “approximately,” “about,” “substantially,” and similar terms are applied to a structural feature (e.g., to describe its shape, size, orientation, direction, etc.), these terms are meant to cover minor variations in structure that may result from, for example, the manufacturing or assembly process and are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subjectAtty. Dkt. No.: 141527-3642matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
[0091] The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above.
Claims
Atty. Dkt. No.: 141527-3642WHAT IS CLAIMED IS:
1. A ball launching device comprising:a housing defining a proximal end and a distal end opposite the proximal end, the distal end defining an aperture configured to receive a ball;an actuator having a shaft and a handle provided thereon, at least a portion of the shaft being slidably received in the housing and configured to move between an extended position and a retracted position;one or more of guides are provided on the shaft;a carriage slidably coupled to the guides and configured to move between a release position and a tension position;an elastic member coupled to the carriage and to the housing; and a trigger coupled to the housing;wherein the carriage is adapted to move between the release position and the tension position as the handle moves from the retracted position to the extended position, wherein the elastic member is under tension when the carriage in the tension position;wherein the carriage remains in the tension position as the handle moves from the extended position to the retracted position;wherein an actuation of the trigger causes the tension in the elastic member to move the carriage from the tension position to the release position.
2. The ball launching device of claim 1, wherein moving the handle from the retracted position to the extended position causes movement of the carriage to the tension position.
3. The ball launching device of claim 1, further comprising:a hook coupled to the housing and positioned between the carriage and the distal end of the housing when the carriage is in the tension position, a fixed end of the elastic member coupled to the hook; anda roller coupled to the housing, the roller positioned between the hook and the distal end of the housing, an intermediate portion of the elastic member coupled to the roller.
4. The ball launching device of claim 3, wherein:Atty. Dkt. No.: 141527-3642the hook is a first hook;the carriage includes a second hook extending towards the proximal end of the housing, a movable end of the elastic member coupled to the second hook; andthe elastic member extends from the first hook to the roller and from the roller to the second hook.
5. The ball launching device of claim 1, wherein:the carriage includes:a base portion including a lower protrusion extending away from the one or more guides, andan upper protrusion extending from the base portion, the upper protrusion including a front surface; andthe housing includes a brake member, the front surface of the upper protrusion configured to contact the brake member when the carriage is in the release position.
6. The ball launching device of claim 5, wherein:the brake member includes an impact surface configured to contact the front surface of the carriage, the impact surface inclined at a first angle; andthe front surface is inclined at a second angle, the first angle and the second angle being oriented to define a gap between the front surface and the impact surface in the release position, the gap configured to guide air from between the brake member and the carriage upon impact.
7. The ball launching device of claim 6, wherein:the impact surface of the brake member includes a plurality of indentations; andthe front surface of the upper protrusion includes a plurality of protrusions, the indentations and protrusions configured to guide air out from between the brake member and the carriage.
8. The ball launching device of claim 1, wherein the housing includes:a body extending between the proximal end and the distal end; andAtty. Dkt. No.: 141527-3642a panel coupled to the body and configured to selectively provide access to the elastic member to replace the elastic member.
9. The ball launching device of claim 1, further comprising:a ball holder coupled to the housing and positioned proximate the distal end of the housing, the ball holder including an upper arm and a lower arm extending in a forward direction, the upper arm and the lower arm dimensioned to receive a first projectile having a first diameter and a second projectile having a second diameter that is greater than the first diameter.
10. The ball launching device of claim 9, wherein the housing includes:an upper recess configured to confront the upper arm, the upper recess configured to limit a range of motion of the upper arm;a lower recess configured to confront the lower arm, the lower recess configured to limit a range of motion of the lower arm; anda plurality of prongs positioned proximate the distal end of the housing; wherein when the upper arm is received at least partially within the upper recess and the lower arm is received at least partially within the lower recess, the plurality of prongs are configured to receive the ball.
11. The ball launching device of claim 1, wherein:the shaft includes a shaft aperture;when the trigger is actuated and the handle is in the retracted position, at least a portion of the trigger is received within the shaft aperture and the carriage moves from the tension position to the release position; andwhen the trigger is actuated and the handle is in the extended position, the trigger is offset from the shaft aperture and contacts the shaft, preventing the carriage from moving from the tension position to the release position.
12. The ball launching device of claim 11, further comprising:an actuation mechanism including:the trigger, anda linkage;Atty. Dkt. No.: 141527-3642wherein when the trigger is actuated and the handle is in the extended position, the linkage is configured to contact at least a portion of the carriage to block the carriage from moving from the tension position to the release position; andwherein when the trigger is actuated and the handle is in the retracted position, the linkage is configured to pivot away from the carriage and enable the carriage to move from the tension position to the release position.
13. The ball launching device of claim 1, wherein:an axis extends substantially perpendicular to an upper surface of the carriage; the carriage includes a front surface configured to contact the ball, the front surface inclined at an acute angle with respect to the axis, the front surface configured to provide a parabolic trajectory to the ball; andthe front surface is substantially rounded.
14. A ball launching device including:a housing including a proximal end and a distal end opposite the proximal end, the distal end configured to receive a ball;an actuator having a shaft and a handle provided thereon, at least a portion of the shaft being slidably received in the housing and configured to move between an extended position and retracted position;a carriage coupled to the handle and configured to move between a release position and a tension position; anda trigger coupled to the housing and selectively coupled to the carriage; wherein the carriage moves from the release position to the tension position as the handle moves from the retracted position to the extended position;wherein the carriage remains in the tension position as the handle moves from the extended position to the retracted position; andwherein actuating the trigger allows the carriage to move from the tension position to the release position.
15. A method for launching a proj ectile, the method including:providing a housing having a hollow interior;Atty. Dkt. No.: 141527-3642providing an actuator having a shaft and a handle provided therein, at least a portion of the shaft being slidably received in the housing and configured to move between an extended position and a retracted position;providing a carriage at least a portion of which is movable within the hollow interior of the housing between a release position and a tension position, the carriage slidably coupled to the shaft;providing a trigger coupled to the housing;actuating the handle between the retracted position to the extended position, wherein the carriage is adapted to move between the release position and the tension position as the handle moves between the retracted position and the extended position; and actuating the trigger to cause the carriage to move from the tension position to the release position, the carriage contacting and launching the projectile in the release position;wherein the carriage remains in the tension position as the handle moves from the extended position to the retracted position.