Flexible, durable, washable, thin or thick recycled sculptable textile incorporating fibers of metal, stone, wood, or glass
Patent Information
- Application Number
- PCT/IB2025/054131
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-04-19
- Publication Date
- 2026-10-22
Smart Images

Figure 00000015_0000
Abstract
Description
Flexible, Durable, Washable, Thin or Thick Recycled Sculptable Textile Incorporating Fibers of Metal, Stone, Wood, or Glass
[0001] The textile industry and the production of textiles and clothing were indeed among the most important basic requirements of mankind, but later it became a symbol of culture, individuality, aesthetics and showing the supremacy and status of people towards each other, so that today it has become one of the 5 most significant industries in the world.
[0002] In addition to clothing consumption, textiles are also used in the production of household appliances, furniture, car upholstery, and many other goods.
[0003] Textiles have a long and interesting history and have been influential as an important component in global cultures and industries. From traditional ones to innovative and technological textiles, these materials have covered everything from clothing design to the production of various products.
[0004] The history of the emergence of textiles from ancient times to the present is very long and complex, and this has been widely influential throughout the world, which indicates the evolution of the textile industry and the cultural and social influences on the production of textiles in different societies.
[0005] Also, the history of textiles has changed following the economy, culture, and technology of each era and region. Cultural, social, and fashion influences have had a significant impact on the design and production of textiles and continue to do so in the modern world.
[0006] This patent describes a flexible, durable, and recyclable textile that can be thin or thick, and is sculptable. It integrates fibers made from metal, stone, wood, and glass, and reaches beyond all the textiles produced until now because of its various functions.
[0007] B32 - D04H - D06C 3 / 00 - B32B 7 / 12
[0008] WO2021078815A1
[0009] Recycled textile material
[0010] The invention relates particularly to a substance intended to be transformed with a view to producing a material intended particularly for construction, the substance comprising a recycled textile-based stiffening component which is intended to form a reinforcement, and a matrix component intended to form a matrix and comprising an animal and / or plant-based adhesive, the matrix component having a mass that is proportionally greater than that of the stiffening component. The invention also relates to a material (1) intended specifically to form a construction element, comprising a composite structure comprising a textile-based reinforcement (2) and a matrix (3) made from an animal and / or plant-based adhesive, the matrix (2) having a mass constituting at least 10%, preferably at least 15% and no more than 30%, preferably no more than 25%, of the total mass of the dry substance. The invention also relates to a method for making the material from the substance.
[0011] The said invention combines a type of adhesive of animal or plant origin and a hardening component that includes recycled powder or fibers, and can be used to produce building blocks and bricks, generally, it has many differences with the claimed invention. For example, the claimed patent includes a combination of several polymer adhesives in addition to not only recycled material powder, but also the ability to be combined with various metal, mineral, organic, plant, and animal powders, the claimed product does not use any building elements and mortars such as lime and water. Therefore, unlike the mentioned invention, the claimed patent is completely waterproof, lightweight, and flexible and can be produced in a very thin form, even with a thickness of one millimeter, while still being strong, so it can be used in the textile industry, robotics, etc., and the production of various types of textiles and clothing. It is also washable with any detergent and even in the laundry, plus the possibility to create unlimited shapes and textures of metal, stone, wood, glass, etc., besides even the possibility of creating three-dimensional sculptures in the form of very thin and static shells. Finally, due to the type of polymer materials used in the claimed invention, it has evident antibacterial properties.
[0012] EP1888481B1
[0013] Blocks of wood agglomerate
[0014] The invention relates to compressed blocks of wood agglomerate, comprising wood particles and a hydraulic binder, produced by a method in which an initial mixture comprising wood particles and a hydraulic binder is held under pressure for the duration of the hardening of the binder. The invention further relates to a method for production of said blocks and the use thereof in particular, as construction elements for buildings.
[0015] In the aforementioned invention, the production of dense wood and textile blocks involves the use of wood and textile particles and fibers and a type of adhesive, which have properties such as high compressive strength, waterproofness, and antibacterial properties. This design has many differences from the claimed invention, including the presence of multiple polymer adhesives in addition to not only wood and textile powder, but also the ability to combine with various metal, mineral, organic, plant, animal, and recycled powders in the claimed product. Also, the claimed invention does not use any building elements or mortars such as lime compounds. Therefore, unlike the aforementioned invention, the claimed one is completely lightweight and flexible. Dissimilar to the aforementioned invention, the claimed invention can be produced very thinly, even with a thickness of one millimeter, while remaining strong. Therefore, it can be used in the textile industry, robotics, etc., and to produce all kinds of textiles and clothing. It is possible to create unlimited shapes and textures of metal, stone, wood, glass, etc., and even the possibility of creating three-dimensional sculptures in the form of very thin and static shells.
[0016] US3454202A
[0017] Glass fiber cloth
[0018] Glass fiber cloth when utilized for decorative purposes such as draperies etc., may be pleated or otherwise shaped by coating the glass fiber strands in the cloth with a film of a thermoplastic resin. The resin coated cloth is mechanically restrained into the desired shape and while under such restaint is subjected to a heat treatment, as by live steam, to raise the temperature thereof to the softening point of the thermoplastic resin. While still under restraint the cloth is then cooled to room temperature whereby the shape is permanently retained therein. The present invention relates to cloth produced from glass fibers, and more specifically to a method for improving the properties of such cloth and to enhance its utilization for decorative purposes.
[0019] The mentioned invention is similar to the claimed one in terms of combining glass textile fibers with an organic polymer material (here thermoplastic and thermoplastic resin) and shaping the desired textile, but there are several differences. For example, the claimed patent includes a combination of multiple polymer adhesives in addition to not only glass powder and fibers, but also the ability to combine with various types of metal, mineral, organic, plant, animal, and recycled powders. Another difference is the use of thermoplastic resin, these types of resins are usually sensitive to temperature and environmental changes, so unlike the claimed invention, this invention is not stable and if these materials are exposed to certain environmental conditions such as humidity, direct light or temperature changes, the useful life of the product may be reduced. Thermoplastic resins are usually very hard after drying, and although it is possible to maintain the folds and shapes created after cooling in the aforementioned invention, the product, unlike the claimed product, lacks flexibility. Also, washing these textiles at high temperatures or with strong detergents may cause the thermoplastic resin to deteriorate and the folds to lose their shape, unlike the claimed invention, which is stable against these conditions and can even be washed in a washing machine. It should be noted that in the claimed invention, unlike the aforementioned invention, it is possible to create unlimited shapes and textures of metal, stone, wood, glass, etc., and even the possibility of creating three-dimensional sculptures in the form of very thin and static shells.
[0020] A very thin (1 mm thick) to thick polymer and recycled textile, which is created with malleability, stability, flexibility, and strong resistance, even to washing machines. Depending on the looked-for properties, this material acts as a coating or structure and resembles soft metal, stone, glass, or wood. It includes various components such as different types of polymer adhesives like RTV thermal silicone and marine adhesives, 99% pure isopropyl alcohol, and recycled powders plus fibers from metallic, mineral, plant, and animal sources. To prepare it, the inner surfaces of fiberglass molds are treated with dishwashing liquid or neutral sulfuric acid to prevent sticking. A mixture of different polymer adhesives (15 to 20 percent each) and isopropyl alcohol is combined to form a homogeneous solution. This is mixed with 50% recycled powders or fibers, stirred at high speed, and placed in a vacuum device to eliminate air. The smooth solution is then poured into the molds, which are pressed together, and allowed to dry for 5 to 6 hours before being removed and left to dry completely for an additional 20 hours. The final product is a thin, flexible, and highly resistant sheet with several appearances.
[0021] The textile and clothing industry is the world's most polluting industry after oil. The amount of greenhouse gases produced by this industry is greater than the combined amount of greenhouse gases from the shipping and aviation industries. Thousands of tons of clothing are thrown away every year, 95 percent of which is recyclable, but clothing manufacturers do not use them and, by increasingly producing short-lived, unsustainable textiles, they are causing more pollution to the environment.
[0022] Almost a quarter of the world's pesticides and more than 10 percent of agricultural pesticides are used to produce non-organic cotton - the raw material for half of the world's textiles and clothing. More than 8,000 harmful chemicals are used in the textile and clothing industry, and the final destination of all these materials is nowhere but soil, groundwater, and running water.
[0023] On the other hand, cotton and linen are among the plants that need a lot of water to grow. It is not too far-fetched to say that it takes nearly 20,000 liters of water to produce a single pair of T-shirts and jeans, and nearly 8,000 liters of water to produce a single pair of leather shoes.
[0024] Similarly, 70 percent of the world's carbon emissions come from clothing production. Certainly, the story doesn't end there. After the production and use of clothing that has reached the consumer market at great environmental expense, we are faced with a huge volume of clothing that has now become waste and cannot be decomposed, exposing nature to a flood of new pollution. Therefore, the clothing industry acts as a destroyer from the time of production to intercontinental distribution and even the time of disposal of used products.
[0025] Fast fashion is also a problem that generally refers to common textiles and clothing that have a short life and disappear from the scene with the next fashion. The higher the speed and trend of this industry, the greater the environmental and ethical consequences it has. Despite all the pollution, greenhouse gas emissions, and the harm to textile workers, most textiles and clothes only last a few months.
[0026] Most of the solutions to combat the damage caused by fast fashion must be related to the production process. Therefore, innovations in textile and clothing production can significantly reduce these damages. According to some experts, recycling fibers, separating clothes, re-dying them, and putting them into new products are one of the options for dropping the environmental risks of the textile and clothing industry, which demands industrial infrastructure.
[0027] For several years, environmental pollution from textile and clothing production has attracted the attention of its manufacturers and environmentalists. For this reason, the issue of "sustainable fashion" or environmentally friendly fashion has been raised in the textile and clothing industries. Environmentally friendly fashion or environmentally convivial fashion is a type of textile and fashion design that is based on all economic, social, and environmental principles. This type of fashion is part of the policy of designing environmentally friendly textiles and clothing, in which priority is given to the direct and indirect impacts of clothing production on the environment, to minimize the destructive effects of this process on the environment.
[0028] By using various processes and modern technology, environmentally friendly products and sustainable fashion with a very long lifespan can be presented using recycled fibers and materials, and the production of the claimed invention is an important step towards achieving these goals.Solution of Problem
[0029] Required materials:
[0030] • Types of polymer adhesives:
[0031] • RTV thermal silicone, aquarium silicone, universal silicone
[0032] • Acrylic mastic adhesive, polyurethane adhesive, marine adhesive
[0033] • 99% pure isopropyl alcohol
[0034] • Dishwashing liquid or neutralized sulfuric acid
[0035] • Various recycled powders, metal, mineral, plant, and animal
[0036] • Fiberglass positive and negative mold
[0037] • Bubble trap or vacuum device
[0038] Each of the mentioned polymer adhesives has a unique property and due to their homogeneity and ability to be combined in different concentrations, a product can be achieved that includes all the exclusive properties of these adhesives and creates a super product with features such as:
[0039] High heat resistance, resilient to ultraviolet radiation, permanent maintenance of elasticity and flexibility and a tendency to return to its original state if crumpled and folded and hit, anti-scratch, static, anti-wrinkle, anti-crack, eco-friendly and non-toxic and suitable for sanitary purposes, Waterproof and moisture-resistant, antibacterial and mold-resistant, resistant to many chemicals and types of detergents, resistant to temperature changes, odorless, dries without reducing volume, can be colored both as a color combination with materials during construction and as a surface after drying, with very high durability and permanent color.
[0040] • Production process:
[0041] In the first step, the inner surface of the positive and negative fiberglass molds, which have previously been made in the anticipated and required shape, gets impregnated with dishwashing liquid or neutral sulfuric acid. This attempt prevents our polymer solution from sticking to the inner wall of the molds and can be easily removed after drying.
[0042] In the second step, 15 to 20 percent of each of the six types of glues get mixed in equal amounts and an alcoholic solvent will be used turn them into a homogeneous solution.
[0043] In the third step, 99% pure isopropyl alcohol with the adhesive combination is mixed to the extent that a liquid solution with a concentration similar to a solution of milk and honey is obtained.
[0044] In the fourth step, depending on the goal of the final product and the material, texture, weight and strength wanted (metal, stone, wood, transparent and glass, etc.), polymer solution gets blended at a rate of 50% with one of the types of recycled powders, or metal powders such as iron powder, copper powder, etc., or with a variety of mineral and organic powders such as carbon powder or glass, or natural plant and animal powders and fibers.
[0045] In the fifth step, the solution is stirred quickly with an electric mixer, and then placed in an air bubble trap or vacuum device until all the air in the solution is drawn out and a homogeneous liquid solution without bubbles or inhomogeneities is attained.
[0046] In the sixth step, the homogeneous, fluid, and deaerated solution is poured into the positive and negative fiberglass molds that have been previously pressed and glued together through a pipe that have been installed on top of the mold so that the solution is placed in a millimeter gap between the two positive and negative molds and takes the shape of the mold and dries.
[0047] In the seventh step, after about 5 to 6 hours, the two positive and negative molds are opened from each other so the final product is extracted out, which is like a thin and flexible sheet, washable and very strong, and has the intended shape and texture. After about 20 hours, our product is completely dry and can be painted, glazed, metal plated, sewn, and everything that is explained in its description.Advantage Effects of the Invention
[0048] Very thin (from 1 mm) to thick, flexible polymer textiles with very high mechanical strength
[0049] • Lighten weight
[0050] • Soft and flexible and reversible
[0051] • Capable of being produced with the appearance of metal, plaster, stone, wood, and glass as soft metal, soft stone, soft glass, wood, and a soft and flexible wall
[0052] • Can be combined and manufactured with recycled materials
[0053] • Proficient in being combined with various plant and animal powders and fibers, and various metal and mineral compounds
[0054] • Accomplished being stable and structured and not sagging
[0055] • Anti-wrinkle and capable of folding and returning to its original state without breaking or cracking
[0056] • Very long life and stability
[0057] • Completely biocompatible, biodegradable and non-toxic
[0058] • Washable and durable even in the laundry and withstand high pressures
[0059] • High resistance to various detergents and chemicals
[0060] • High thermal resistance
[0061] • No shrinkage, thermal expansion, and zero linear expansion coefficient
[0062] • Electrical insulation
[0063] • Permanent dimensional stability
[0064] • Resistance to decay, abrasion and scratches
[0065] • Insect resistance
[0066] • High mechanical and tensile strength and tear resistance
[0067] • Anti-decay and wear
[0068] • Waterproof
[0069] • Possibility of production in pretextileated form and any dimensions
[0070] • Capacity to mold and reproduce
[0071] • No need for a workshop, factory, and special equipment, and the possibility of saving energy consumption
[0072] • Ability to produce in an unlimited variety of dimensions and colors
[0073] • Capability to produce transparent and opaque
[0074] • Antibacterial and antibacterial
[0075] • Anti-mold and antifungal
[0076] • Capacity to produce with or without porosity and with a smooth, polished or textured surface
[0077] • Able to be painted inherently and superficially
[0078] • Ability to be plated with metal and electroforming
[0079] • Qualified to be malleable and tool-able
[0080] • Resistance to salt solutions and seawater
[0081] • Refusal to all types of fats and oils
[0082] Shows a flowchart of the process that leads to producing the flexible and durable textile.
[0083] Displays the steps of fashioning the claimed textile in order:
[0084] in the first step, 15 to 20 percent of each of the six types of adhesives mentioned are mixed in equal amounts, then 99 percent pure isopropyl alcohol is added as a solvent, and then 50 percent of one of the types of recycled powders or metal powders such as iron powder, copper powder, etc. or various mineral and organic powders such as carbon powder or glass or natural plant and animal fibers are added to it, and then it is stirred at high speed with an electric mixer to prepare our solution for deaeration by a vacuum device. Next, the homogeneous solution is poured into the space between the positive and negative molds that were previously impregnated with neutral sulfuric acid or dishwashing liquid, and it rests for five to six hours. Finally, a thin and resistant layer of textile is obtained, which rests for up to twenty hours until it dries completely.Examples
[0085] This invention has various applications in many fields, for example in the "construction ,interior and exterior design industry" in the form of producing various types of tiles, ceramics, stones, bricks, blocks, and soft wall, floor and decorative coatings in a totally thin (1 mm) to thick, very light, flexible ,bendable ,reversible, washable and resistant to various detergents, waterproof, antibacterial, anti-mold, completely eco-friendly and hygienic, biodegradable and completely non-toxic, resistant to heat and cold and environmental temperature changes while maintaining the original structure, dimensions and sizes, zero temperature expansion and contraction, impact resistant, very high tensile strength and tear-resistant, stable and structured, scratch-resistant, wear-resistant and erosion-resistant with very high durability, capable of being produced in a textured form and in any shape, dimension, color and size in a pretextileated form, capable of being produced in a completely polished and smooth and without porosity, capable of being produced in a matte or transparent form. And transparent, high-quality and permanent color retention, can be easily produced even at home in various sizes and shapes and does not require a workshop or factory and special equipment, is very easy to pack and transport, due to its pretextileated production and low weight, it is very easy to install, has high compatibility and adhesion with all types of mortars and construction adhesives, high variety in design, color, texture and material and suitable for different tastes and conditions, it is possible to create coatings and textures of metal, wood, stone, tile and ceramic, brick and block.
[0086] The meanings of this product in the field of construction is wide because it solves many problems; challenges such as heaviness, difficulty in moving, energy waste and the need for a workshop and factory for production, the problem of cracking and breakage and health problems including contamination by absorbing mold, bacteria and fungi, the problem of collision or falling of hard objects and harm to people's health, etc. For example, for children's play areas in parks, kindergartens and homes, as well as for sports clubs and places that need soft and safe flooring on the walls, ceiling or floor to prevent children and other people from being hit, tiles, ceramics, bricks, blocks and flexible and soft yet very strong flooring can be installed. Because these floorings are pre-finished and can be produced in large numbers together and in rolls, and can be adhered to a variety of surfaces with a variety of tile adhesives and construction mortars, and because they are light and flexible, they are very quick and easy to install. The pre-fitted and flexible roll of tiles and ceramics can be rolled up like a roll of textile, unrolled in the desired location, and quickly and easily glued and installed to the wall, ceiling, or floor with any tile adhesive and construction mortar.
[0087] The lightness, flexibility, and easy installation of this product allow users to install and implement a variety of soft and flexible wall coverings or floorings with a metallic, plaster, stone, wooden, and glass appearance in the building, and add to the beauty and safety of the environment.
[0088] This patent enables the creation of transparent lamp covers and chandeliers featuring various designs and colors. These can take the form of a bubble or a thin, transparent, flexible, electrically insulating structure that is strong and resistant to temperature, humidity, and mechanical and chemical changes in the environment. This lamp model is suitable for use in swimming pools and other wet areas because it is waterproof and antibacterial. Unlike traditional lamps, they are unbreakable due to their lightweight and flexible design, effectively eliminating the risks of breakage, falls, and harm to individuals. It is electrically insulated and safe, and can be made in large dimensions and sizes while maintaining low weight. This makes it ideal for use in large spaces such as kindergartens, arcades, high-traffic areas, factories, workshops, as well as in homes as a safe ceiling or wall lamp or nightlight, particularly for children. It is also suitable for outdoors, including on the floor and walls of swimming pools, and in humid environments like bathrooms, saunas, and jacuzzis, where a lamp cover and light source are required. If needed, it remains large yet very light, soft, flexible, and unbreakable, posing no harm to children or anyone else if it were to fall. Additionally, because it is insulated, it presents no risk of electric shock, making it completely safe. It also comes in unlimited and varied shapes, designs, and both transparent and opaque colors, catering to the preferences of individuals and children.
[0089] The proposed patent can be used in the textile industry and textile production and design, the fashion industry and clothing design, the aerospace industry, the shipbuilding industry, the automotive industry, the construction industry and interior and exterior design as various types of coatings and types of metal, stone, tile, ceramic, brick and flexible block, the lighting industry and production of various types of lamps and transparent flexible bubbles, the jewelry industry and manufacturing plenty kinds of accessories, the bag and shoe manufacturing industry, the robotics industry, chip production, etc.
[0090] A few examples are mentioned below with further explanations:
[0091] • Application in the aerospace industry:
[0092] As a lightweight coating for floors, walls, and aircraft seats, manufacturing complementary and decorative elements of passenger aircraft as an alternative to metal, plastic, and fiberglass with very quick and easy installation.
[0093] • Application in the shipbuilding industry:
[0094] As a lightweight, waterproof, electrically insulating and resistant coating for the interior and exterior of all types of ships and boats
[0095] • Application in the automotive industry:
[0096] For the production of interior and exterior bodies of light vehicles, racing and regular cars, due to its high resistance to impact, scratches and water, it also reduces fuel consumption and environmental pollutants.
[0097] And it increases the level of safety due to its softness and flexibility, and prevents damage caused by collision with a hard object for people, especially children.
[0098] • Application in the robotics industry:
[0099] Application as protective coatings for special robots for the disabled, such as fixed or mobile and intelligent artificial arms and legs, as a soft and flexible coating, anti-allergic to the skin and completely hygienic, electrically insulating, waterproof and moisture resistant, as well as strong and resistant to erosion, scratches, heat and various chemicals, washable and resistant to breakage and tearing, and as a suitable replacement for various hard materials such as fiberglass, metals and plastics used in various robots.
[0100] Additionally, these flexible and malleable textiles and coatings, due to their ability to be combined with various wires and electrical circuits and due to the possibility of creating semi-conductive, waterproof and heat-resistant capabilities, can be used as part of the soft and flexible body in various robots and chips and can be manufactured in any desired shape, dimensions and sizes.
[0101] Also suitable to cover all types of industrial robots used for assembly, handling, etc., as well as humanoid and intelligent robots and devices that can be used in homes, workshops, and factories.
[0102] • Application in the textile industry and production and design of textiles and clothing: The polymer textile in question not only has all the characteristics of textiles such as being thin, soft and flexible, being washable by hand and also in the laundry with various household and industrial detergents, being able to sew and stitch by hand as well as with a sewing machine and sewing machine industrially, but also has unique characteristics that solve the problems of "fast fashion" and fast fashion and the environmental pollution caused by it, which are explained in the text. Some of these unique characteristics include the following: The ability to combine and produce with recycled fibers and materials, which are one of the biggest environmental problems of the current century, very high stability and durability, which makes this textile have a very long life and, by moving in the process of creating "sustainable fashion" or environmentally friendly fashion, reduces many of the pollutants caused by "fast fashion", no need for ironing and energy waste due to the static and structuring capabilities that make this product anti-wrinkle. And it gives it the ability to return to its original state when folded and bent, high tensile and mechanical resistance, which makes this product highly durable and does not tear easily like ordinary textiles, and is shockproof and scratchproof. Also, this product is completely hygienic due to its biocompatibility and non-toxicity, and problems such as skin allergies have been resolved. due to its unique texture, it is antifungal, antimold, and antibacterial. The manufacturing and production process of this product is also completely biocompatible and very simple, without the need for a workshop, factory, or special equipment, and can be done at home, which saves a lot of energy. Finally, since the textile production and fashion and clothing design industry has long been tied to the identity, social class, and aesthetics of us humans, the production and use of textiles and clothing that are intertwined with modern technology and the art of sculpture and can be made with a variety of textures, designs, and colors, and even transparent and glass, is a way to improve Cultural, mental and aesthetic of individuals and society.
[0103] • Application in the lighting, lamp, and chandelier industries:
[0104] An example of the application of the product in the lighting industry is the ability to manufacture all kinds of transparent bubbles, lamps, and chandeliers with a variety of designs and colors, thin, flexible, and strong, and resistant to temperature, humidity, mechanical, and chemical changes in the environment.
[0105] These models of lamps can be used in swimming pools and other wet places due to their waterproof and antibacterial properties.
[0106] Unlike current lamps, they never break due to their lightness and flexibility, and the risks of breaking, falling, and harming people have been eliminated in this product, and there is also have the ability to be implemented in very large dimensions and sizes with low weight and complete safety.
[0107] • Application in the construction industry:
[0108] In the construction industry and interior and exterior design, its advantages include:
[0109] Production of all kinds of tiles, ceramics, stones, bricks, blocks, and wall, floor and decorative building coatings in a completely thin (1 mm) to thick, very light, flexible and bendable and reversible, washable and resistant to various materials and detergents, waterproof, antibacterial, anti-mold, completely eco-friendly and hygienic, biodegradable and completely non-toxic, resistant to heat and cold and environmental temperature changes while maintaining the original structure and dimensions and sizes, impact resistance, very high tensile strength, stability and solid structure, anti-scratch, anti-wear and anti-erosion with very high durability, ability to produce textured and in any shape, dimension, color and size in a pretextileated form, ability to produce completely polished and smooth and without porosity, ability to produce opaque or transparent, high-quality and permanent color durability, easily even in The house can be produced in various sizes and shapes and does not require a workshop or factory, high energy consumption, or special equipment. It is very easy to pack and transport. Due to its pre-fabricated production and low weight, it is very easy to install. It is highly compatible and adheres to all types of mortars and construction adhesives. It has a wide variety of designs, colors, textures, and materials to suit different tastes and conditions. It is possible to create coatings and textures with the appearance and characteristics of metal, wood, stone, ceramic, and glass tiles.
[0110] • This product also eliminates the following difficulties in the construction industry and interior and exterior design of buildings:
[0111] Problems such as heaviness, difficulty in moving, the need for a workshop or factory to manufacture, the issue of cracking and breaking, and health complications, including contamination by absorbing mold, bacteria, and fungi, the trouble of collision or falling of hard objects, and harm to people's health, etc.
Claims
A sculptable thin (from 1 mm thick) to thick polymer and recycled textile with resistance and flexibility to act as a washable coating with any material, and is composed of:- Types of polymer adhesives:- RTV thermal silicone adhesive, aquarium silicone adhesive, universal silicone adhesive- Acrylic mastic adhesive, polyurethane adhesive, marine adhesive- 99% pure isopropyl alcohol- Dishwashing liquid or neutralized sulfuric acid- Types of recycled powders and fibers: metallic, mineral, plant, and animal- Positive and negative fiberglass mold- Bubble trap or vacuum deviceAccording to claim 1, the inner surface of the positive and negative fiberglass molds with dishwashing liquid or neutral sulfuric acid is impregnated to prevent the polymer solution from sticking to its surfaces.According to claim 1, 15 to 20 percent of each of the six types of polymer adhesives are mixed in equal amounts, and by adding 99% pure isopropyl alcohol solvent, this mixture becomes a homogeneous solution.According to claim 3, 99% pure isopropyl alcohol is mixed with the mixture of polymer adhesives to obtain a fluid solution with an appropriate concentration.According to claim 4, the obtained polymer solution is mixed with one of the types of recycled powders or fibers, or metal such as iron powder, copper powder, etc. or with various inorganic and organic powders such as carbon powder or glass or natural plant and animal fibers at a rate of 50%.According to claim 5, the solution is stirred with an electric mixer at high speed and placed in an air bubble or vacuum device to remove all the air from the solution and remove its heterogeneity, and a smooth and uniform solution without bubbles or heterogeneity is obtained.According to claim 6, the homogeneous and deaerated solution is poured into positive and negative fiberglass molds that have been previously pressed together and screwed together and glued together, through a pipe installed above the mold, so that the solution is placed in a millimeter gap between the two positive and negative molds, takes the shape of the mold, and finally dries (a type of casting).According to claims 2 and 7, after about 5 to 6 hours, we open the two positive and negative molds from each other and extract the final product, which is in the form of a thin, flexible, highly resistant, and washable sheet with a metallic, textile, stone, or wooden appearance, etc. (based on the desired powders and fibers), to dry completely for about the next 20 hours.