Improving Optical Phased Arrays for High-Speed Data Links
APR 29, 20269 MIN READ
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Optical Phased Array Technology Background and Objectives
Optical phased arrays represent a revolutionary advancement in photonic technology, emerging from the convergence of traditional antenna array principles with modern integrated photonics. This technology enables precise control of optical beam steering and shaping through electronic manipulation of phase relationships across multiple optical elements, eliminating the need for mechanical beam steering systems that have historically limited optical communication systems.
The foundational concept draws from radio frequency phased array technology, where constructive and interference patterns create directional beams. In optical systems, this principle is implemented using arrays of optical antennas or waveguides, each equipped with phase modulators that can dynamically adjust the relative phase of transmitted or received light. This electronic control mechanism enables rapid beam steering capabilities essential for high-speed data transmission applications.
The evolution of optical phased arrays has been driven by increasing demands for higher data transmission rates, improved link reliability, and enhanced system flexibility in optical communication networks. Traditional free-space optical communication systems rely on mechanical gimbal systems for beam pointing, which introduce latency, mechanical wear, and limited steering speeds that become bottlenecks in high-speed data applications.
Current technological objectives focus on achieving sub-microsecond beam steering speeds while maintaining high optical power efficiency and beam quality. The primary technical goals include developing arrays with sufficient element density to achieve narrow beam widths, implementing low-loss phase control mechanisms, and creating robust calibration systems that can maintain phase coherence across large arrays under varying environmental conditions.
Silicon photonics platforms have emerged as the dominant implementation approach, leveraging mature semiconductor fabrication processes to create integrated optical phased arrays with hundreds or thousands of elements. These systems target applications in satellite communications, data center interconnects, and terrestrial free-space optical links where rapid beam steering and high data throughput are critical requirements.
The ultimate objective involves creating optical phased arrays capable of supporting terabit-scale data transmission rates while providing millisecond-level link establishment times and maintaining reliable connections despite atmospheric turbulence or platform motion. This represents a fundamental shift from mechanical to electronic beam control, enabling new paradigms in optical communication system design and deployment.
The foundational concept draws from radio frequency phased array technology, where constructive and interference patterns create directional beams. In optical systems, this principle is implemented using arrays of optical antennas or waveguides, each equipped with phase modulators that can dynamically adjust the relative phase of transmitted or received light. This electronic control mechanism enables rapid beam steering capabilities essential for high-speed data transmission applications.
The evolution of optical phased arrays has been driven by increasing demands for higher data transmission rates, improved link reliability, and enhanced system flexibility in optical communication networks. Traditional free-space optical communication systems rely on mechanical gimbal systems for beam pointing, which introduce latency, mechanical wear, and limited steering speeds that become bottlenecks in high-speed data applications.
Current technological objectives focus on achieving sub-microsecond beam steering speeds while maintaining high optical power efficiency and beam quality. The primary technical goals include developing arrays with sufficient element density to achieve narrow beam widths, implementing low-loss phase control mechanisms, and creating robust calibration systems that can maintain phase coherence across large arrays under varying environmental conditions.
Silicon photonics platforms have emerged as the dominant implementation approach, leveraging mature semiconductor fabrication processes to create integrated optical phased arrays with hundreds or thousands of elements. These systems target applications in satellite communications, data center interconnects, and terrestrial free-space optical links where rapid beam steering and high data throughput are critical requirements.
The ultimate objective involves creating optical phased arrays capable of supporting terabit-scale data transmission rates while providing millisecond-level link establishment times and maintaining reliable connections despite atmospheric turbulence or platform motion. This represents a fundamental shift from mechanical to electronic beam control, enabling new paradigms in optical communication system design and deployment.
Market Demand for High-Speed Optical Data Communication
The global demand for high-speed optical data communication has experienced unprecedented growth driven by the exponential increase in data traffic across multiple sectors. Cloud computing infrastructure, data centers, and telecommunications networks require increasingly sophisticated optical communication solutions to handle bandwidth-intensive applications. The proliferation of artificial intelligence, machine learning workloads, and real-time data processing has created substantial pressure on existing optical communication systems to deliver higher throughput with reduced latency.
Enterprise data centers represent a particularly significant market segment, where the transition from traditional copper-based interconnects to optical solutions has accelerated dramatically. Modern data center architectures demand optical communication systems capable of supporting multi-terabit data rates while maintaining energy efficiency and cost-effectiveness. The growing adoption of hyperscale computing environments has further intensified requirements for advanced optical phased array technologies that can provide dynamic beam steering and wavelength division multiplexing capabilities.
Telecommunications service providers face mounting pressure to upgrade their backbone infrastructure to accommodate 5G network deployments and emerging 6G research initiatives. These next-generation wireless networks require optical backhaul solutions with unprecedented capacity and flexibility. Optical phased arrays offer promising advantages for these applications through their ability to provide rapid beam switching and adaptive routing capabilities without mechanical components.
The automotive industry has emerged as an unexpected but significant driver of demand for high-speed optical communication technologies. Advanced driver assistance systems, autonomous vehicle platforms, and vehicle-to-everything communication protocols require robust optical data links capable of operating in challenging environmental conditions. These applications demand optical phased array solutions that can maintain reliable performance across wide temperature ranges while providing real-time data transmission capabilities.
Financial services and high-frequency trading operations continue to drive demand for ultra-low latency optical communication systems. These applications require optical phased arrays capable of providing deterministic performance characteristics and minimal signal propagation delays. The competitive advantage gained through microsecond improvements in communication latency has created a specialized but lucrative market segment for advanced optical communication technologies.
Emerging applications in quantum computing and distributed quantum networks represent a nascent but potentially transformative market opportunity. These systems require optical communication solutions with exceptional phase coherence and noise performance characteristics that push the boundaries of current optical phased array technologies.
Enterprise data centers represent a particularly significant market segment, where the transition from traditional copper-based interconnects to optical solutions has accelerated dramatically. Modern data center architectures demand optical communication systems capable of supporting multi-terabit data rates while maintaining energy efficiency and cost-effectiveness. The growing adoption of hyperscale computing environments has further intensified requirements for advanced optical phased array technologies that can provide dynamic beam steering and wavelength division multiplexing capabilities.
Telecommunications service providers face mounting pressure to upgrade their backbone infrastructure to accommodate 5G network deployments and emerging 6G research initiatives. These next-generation wireless networks require optical backhaul solutions with unprecedented capacity and flexibility. Optical phased arrays offer promising advantages for these applications through their ability to provide rapid beam switching and adaptive routing capabilities without mechanical components.
The automotive industry has emerged as an unexpected but significant driver of demand for high-speed optical communication technologies. Advanced driver assistance systems, autonomous vehicle platforms, and vehicle-to-everything communication protocols require robust optical data links capable of operating in challenging environmental conditions. These applications demand optical phased array solutions that can maintain reliable performance across wide temperature ranges while providing real-time data transmission capabilities.
Financial services and high-frequency trading operations continue to drive demand for ultra-low latency optical communication systems. These applications require optical phased arrays capable of providing deterministic performance characteristics and minimal signal propagation delays. The competitive advantage gained through microsecond improvements in communication latency has created a specialized but lucrative market segment for advanced optical communication technologies.
Emerging applications in quantum computing and distributed quantum networks represent a nascent but potentially transformative market opportunity. These systems require optical communication solutions with exceptional phase coherence and noise performance characteristics that push the boundaries of current optical phased array technologies.
Current OPA Performance Limitations in Data Links
Optical Phased Arrays (OPAs) face significant performance constraints that limit their effectiveness in high-speed data communication applications. The most critical limitation stems from beam steering accuracy and stability issues. Current OPA systems struggle to maintain precise beam pointing over extended periods, with typical angular drift rates exceeding 10 microradians per hour. This instability directly impacts link reliability, particularly in long-distance free-space optical communications where even minor beam deviations can result in substantial signal loss at the receiver.
Power efficiency represents another fundamental bottleneck in contemporary OPA implementations. Existing silicon photonic OPAs typically exhibit insertion losses ranging from 15 to 25 dB, significantly reducing the available optical power for data transmission. The phase shifters, which are essential components for beam steering, contribute substantially to these losses while consuming considerable electrical power. Thermo-optic phase shifters, commonly used in current designs, require continuous power consumption of 10-50 mW per element, leading to thermal management challenges and overall system inefficiency.
Bandwidth limitations pose additional constraints on data link performance. Most current OPA systems operate effectively only within narrow spectral ranges, typically less than 40 nm, which restricts the implementation of wavelength division multiplexing techniques essential for high-capacity data transmission. The chromatic dispersion characteristics of silicon waveguides further exacerbate this limitation, causing beam steering angles to vary with wavelength and complicating multi-channel operations.
Scalability issues significantly impact the practical deployment of OPAs in high-speed data links. Current manufacturing processes struggle to produce large-scale arrays with uniform phase response across all elements. Phase errors between adjacent elements, typically ranging from 0.1 to 0.3 radians, degrade beam quality and reduce the effective aperture size. These fabrication tolerances become increasingly problematic as array sizes increase, limiting the achievable beam directivity and communication range.
Environmental sensitivity further constrains OPA performance in real-world applications. Temperature variations cause wavelength-dependent phase shifts that require active compensation systems, adding complexity and power consumption. Mechanical vibrations and atmospheric turbulence introduce additional phase noise that current control systems cannot adequately suppress, particularly in mobile or aerospace applications where stable platform conditions cannot be guaranteed.
Power efficiency represents another fundamental bottleneck in contemporary OPA implementations. Existing silicon photonic OPAs typically exhibit insertion losses ranging from 15 to 25 dB, significantly reducing the available optical power for data transmission. The phase shifters, which are essential components for beam steering, contribute substantially to these losses while consuming considerable electrical power. Thermo-optic phase shifters, commonly used in current designs, require continuous power consumption of 10-50 mW per element, leading to thermal management challenges and overall system inefficiency.
Bandwidth limitations pose additional constraints on data link performance. Most current OPA systems operate effectively only within narrow spectral ranges, typically less than 40 nm, which restricts the implementation of wavelength division multiplexing techniques essential for high-capacity data transmission. The chromatic dispersion characteristics of silicon waveguides further exacerbate this limitation, causing beam steering angles to vary with wavelength and complicating multi-channel operations.
Scalability issues significantly impact the practical deployment of OPAs in high-speed data links. Current manufacturing processes struggle to produce large-scale arrays with uniform phase response across all elements. Phase errors between adjacent elements, typically ranging from 0.1 to 0.3 radians, degrade beam quality and reduce the effective aperture size. These fabrication tolerances become increasingly problematic as array sizes increase, limiting the achievable beam directivity and communication range.
Environmental sensitivity further constrains OPA performance in real-world applications. Temperature variations cause wavelength-dependent phase shifts that require active compensation systems, adding complexity and power consumption. Mechanical vibrations and atmospheric turbulence introduce additional phase noise that current control systems cannot adequately suppress, particularly in mobile or aerospace applications where stable platform conditions cannot be guaranteed.
Existing High-Speed OPA Data Link Solutions
01 Beam steering and control mechanisms
Optical phased arrays utilize sophisticated beam steering and control mechanisms to direct optical beams in desired directions. These systems employ phase shifters and control circuits to manipulate the phase relationships between array elements, enabling precise beam steering without mechanical movement. The technology allows for rapid beam positioning and tracking capabilities essential for various applications including communications and sensing.- Beam steering and control mechanisms: Optical phased arrays utilize various beam steering and control mechanisms to direct optical beams in desired directions. These systems employ phase shifters and control circuits to manipulate the phase relationships between array elements, enabling precise beam steering without mechanical movement. The technology allows for rapid scanning and tracking capabilities in optical communication and sensing applications.
- Silicon photonic integration: Silicon photonic platforms provide an effective foundation for implementing optical phased arrays through integrated waveguide structures. These implementations leverage silicon-on-insulator technology to create compact, scalable arrays with multiple optical elements on a single chip. The integration approach enables mass production and reduces system complexity while maintaining high performance characteristics.
- Phase modulation and calibration techniques: Advanced phase modulation schemes and calibration methods are essential for optimal optical phased array performance. These techniques address phase errors, temperature variations, and manufacturing tolerances that can affect beam quality and steering accuracy. Sophisticated algorithms and feedback systems ensure consistent operation across different environmental conditions and maintain precise phase relationships between array elements.
- LiDAR and sensing applications: Optical phased arrays serve as key components in solid-state LiDAR systems and advanced sensing applications. These systems provide high-resolution distance measurements and environmental mapping without requiring mechanical scanning components. The technology enables automotive, robotics, and surveillance applications through rapid beam scanning and precise target detection capabilities.
- Optical communication and networking: Optical phased arrays enable advanced free-space optical communication systems with dynamic beam steering capabilities. These systems support high-bandwidth data transmission between satellites, aircraft, and ground stations through precise beam pointing and tracking. The technology facilitates adaptive optical links that can maintain communication despite platform movement and atmospheric disturbances.
02 Silicon photonic integration
Silicon photonic platforms provide an effective foundation for implementing optical phased arrays through integrated waveguide structures and phase control elements. This approach enables compact, scalable designs that can be manufactured using standard semiconductor fabrication processes. The integration allows for precise control of optical phase relationships across multiple channels while maintaining low power consumption and high reliability.Expand Specific Solutions03 Phase shifter architectures
Various phase shifter architectures are employed in optical phased arrays to achieve the necessary phase control for beam formation and steering. These include thermo-optic, electro-optic, and carrier-injection based phase shifters, each offering different advantages in terms of speed, power consumption, and phase range. The choice of phase shifter technology significantly impacts the overall system performance and application suitability.Expand Specific Solutions04 Array element design and spacing
The design and spacing of individual array elements is critical for achieving desired beam characteristics and avoiding unwanted side lobes or grating lobes. Proper element spacing, typically related to the operating wavelength, ensures constructive and destructive interference patterns that form the desired beam profile. Advanced designs may incorporate non-uniform spacing or specialized element geometries to optimize performance for specific applications.Expand Specific Solutions05 Control algorithms and calibration
Sophisticated control algorithms and calibration techniques are essential for maintaining accurate phase relationships and compensating for manufacturing variations and environmental effects. These systems typically include feedback mechanisms, calibration routines, and adaptive control strategies to ensure optimal beam quality and pointing accuracy. Advanced algorithms may incorporate machine learning or artificial intelligence techniques to optimize performance in real-time.Expand Specific Solutions
Key Players in OPA and Optical Communication Industry
The optical phased array technology for high-speed data links represents an emerging market in the early growth stage, driven by increasing demand for advanced communication systems and autonomous vehicle applications. The market shows significant potential with substantial investments from both established technology giants and research institutions. Key players demonstrate varying levels of technological maturity: industry leaders like Huawei, Apple, and IBM possess advanced R&D capabilities and manufacturing infrastructure, while specialized companies such as Hangzhou Luowei Technology and Shenzhen Suteng Innovation focus on niche applications like LiDAR systems. Academic institutions including California Institute of Technology, Shanghai Jiao Tong University, and Columbia University contribute fundamental research breakthroughs. The competitive landscape features a mix of telecommunications equipment manufacturers, semiconductor companies like Altera and Mitsubishi Electric, and emerging startups, indicating a dynamic ecosystem where traditional boundaries between sectors are blurring as optical phased arrays find applications across multiple industries.
Huawei Technologies Co., Ltd.
Technical Solution: Huawei has developed advanced optical phased array (OPA) technologies for high-speed data transmission, focusing on silicon photonics integration and beam steering capabilities. Their approach combines CMOS-compatible fabrication processes with sophisticated phase control algorithms to achieve precise beam direction and high data throughput. The company has implemented wavelength division multiplexing (WDM) techniques within their OPA systems, enabling multiple data channels to operate simultaneously. Their solutions feature low-power consumption designs optimized for telecommunications infrastructure, with particular emphasis on 5G backhaul and data center interconnects. Huawei's OPA technology incorporates advanced thermal management and real-time calibration systems to maintain performance stability across varying environmental conditions.
Strengths: Strong integration capabilities with existing telecom infrastructure, extensive R&D resources, and proven track record in optical communications. Weaknesses: Limited access to certain advanced semiconductor technologies due to trade restrictions, potential supply chain constraints.
Apple, Inc.
Technical Solution: Apple has been developing optical phased array technology primarily for LiDAR applications in consumer devices, with potential applications extending to high-speed data communication. Their approach focuses on miniaturization and integration into compact form factors suitable for mobile devices. Apple's OPA technology emphasizes low power consumption and cost-effective manufacturing processes compatible with high-volume production. The company has invested in silicon photonics research to enable on-chip optical processing and beam steering capabilities. Their development includes advanced packaging techniques to integrate optical components with electronic circuits, creating hybrid systems that can support both sensing and communication functions. Apple's approach prioritizes user safety, reliability, and seamless integration with existing device ecosystems.
Strengths: Excellent miniaturization capabilities, strong consumer market presence, and advanced packaging technologies. Weaknesses: Primary focus on consumer applications rather than high-speed data infrastructure, limited experience in telecommunications-grade systems.
Core Innovations in OPA Beam Steering and Control
Optical phased arrays and methods for calibrating and focusing of optical phased arrays
PatentActiveUS11249370B2
Innovation
- The use of adaptive and dynamic phase state calibration processes that apply phase sweeps to groups of phase shifters using basis masks, allowing for simultaneous phase adjustments and improved robustness to noise and interference, enabling faster convergence to optimal phase settings.
Optical phased array, method for preparing optical phased array and phase-shifting control system
PatentPendingUS20230400630A1
Innovation
- The use of lithium niobate thin films for phase shifting control, integrated into a silicon optical phased array structure with a power output unit and MOS transistor switching array, allows for efficient phase modulation with low power consumption and high speed, reducing waveguide loss and system complexity.
Spectrum Regulation for Optical Communication Systems
Optical phased arrays operating in high-speed data communication systems must comply with stringent spectrum regulations established by international and national regulatory bodies. The International Telecommunication Union (ITU) defines specific wavelength bands for optical communications, with the C-band (1530-1565 nm) and L-band (1565-1625 nm) being primary allocations for terrestrial and submarine fiber-optic systems. These regulations ensure interference-free operation and global interoperability of optical communication networks.
Regulatory frameworks governing optical phased arrays encompass both spectral allocation and power density limitations. The Federal Communications Commission (FCC) in the United States and similar agencies worldwide impose strict guidelines on optical power levels, particularly for free-space optical communications where eye safety standards under IEC 60825 must be maintained. These regulations directly impact the design parameters of optical phased arrays, limiting maximum radiated power and requiring sophisticated beam control mechanisms to prevent hazardous exposure levels.
Emerging regulatory challenges arise from the increasing deployment of optical phased arrays in satellite communications and inter-satellite links. The Outer Space Treaty and ITU Radio Regulations are being updated to address orbital debris mitigation and spectrum coordination for optical space communications. New provisions require optical systems to implement adaptive power control and beam steering capabilities to avoid interference with astronomical observations and other space-based optical systems.
Compliance with electromagnetic compatibility (EMC) standards presents additional regulatory considerations for optical phased array systems. While operating in the optical spectrum, these systems often incorporate radio frequency control electronics that must meet EMC requirements under standards such as CISPR 32 and EN 55032. The integration of electronic beam steering and phase control systems necessitates careful design to prevent electromagnetic interference with adjacent communication systems.
Future regulatory developments are anticipated to address the proliferation of optical phased arrays in commercial applications. Proposed regulations include mandatory registration of high-power optical communication systems, standardized protocols for dynamic spectrum access in optical bands, and enhanced coordination mechanisms for dense deployment scenarios. These evolving regulatory frameworks will significantly influence the technical specifications and operational parameters of next-generation optical phased array systems for high-speed data communications.
Regulatory frameworks governing optical phased arrays encompass both spectral allocation and power density limitations. The Federal Communications Commission (FCC) in the United States and similar agencies worldwide impose strict guidelines on optical power levels, particularly for free-space optical communications where eye safety standards under IEC 60825 must be maintained. These regulations directly impact the design parameters of optical phased arrays, limiting maximum radiated power and requiring sophisticated beam control mechanisms to prevent hazardous exposure levels.
Emerging regulatory challenges arise from the increasing deployment of optical phased arrays in satellite communications and inter-satellite links. The Outer Space Treaty and ITU Radio Regulations are being updated to address orbital debris mitigation and spectrum coordination for optical space communications. New provisions require optical systems to implement adaptive power control and beam steering capabilities to avoid interference with astronomical observations and other space-based optical systems.
Compliance with electromagnetic compatibility (EMC) standards presents additional regulatory considerations for optical phased array systems. While operating in the optical spectrum, these systems often incorporate radio frequency control electronics that must meet EMC requirements under standards such as CISPR 32 and EN 55032. The integration of electronic beam steering and phase control systems necessitates careful design to prevent electromagnetic interference with adjacent communication systems.
Future regulatory developments are anticipated to address the proliferation of optical phased arrays in commercial applications. Proposed regulations include mandatory registration of high-power optical communication systems, standardized protocols for dynamic spectrum access in optical bands, and enhanced coordination mechanisms for dense deployment scenarios. These evolving regulatory frameworks will significantly influence the technical specifications and operational parameters of next-generation optical phased array systems for high-speed data communications.
Integration Challenges in Silicon Photonics Platforms
The integration of optical phased arrays into silicon photonics platforms presents multifaceted challenges that significantly impact the development of high-speed data communication systems. Silicon photonics technology, while offering advantages in terms of CMOS compatibility and manufacturing scalability, introduces specific constraints that complicate the implementation of sophisticated optical phased array architectures.
Thermal management emerges as a primary integration challenge, as optical phased arrays require precise phase control across multiple array elements. Silicon's high thermo-optic coefficient, while useful for phase tuning, creates thermal crosstalk between adjacent waveguides and phase shifters. This thermal interference can lead to phase drift and reduced beam steering accuracy, particularly problematic in dense array configurations where hundreds of elements operate simultaneously.
The monolithic integration of electronic control circuits with photonic components poses another significant hurdle. Optical phased arrays demand high-speed, low-noise electronic drivers for phase modulation, yet integrating these circuits on the same silicon substrate introduces electromagnetic interference and substrate coupling issues. The proximity of high-frequency electronic signals to sensitive photonic components can degrade optical signal quality and introduce unwanted phase noise.
Fabrication tolerance sensitivity represents a critical integration challenge, as optical phased arrays require precise dimensional control across all array elements. Variations in waveguide width, thickness, or coupling gaps during silicon photonics manufacturing processes can result in amplitude and phase imbalances between array elements. These fabrication-induced variations directly impact beam quality and steering precision, necessitating sophisticated calibration and compensation mechanisms.
Power consumption optimization becomes increasingly complex in integrated silicon photonics platforms. Each phase shifter element requires continuous power for thermal tuning, and scaling to large array sizes results in substantial power budgets. The thermal dissipation from power-hungry phase shifters creates additional thermal management challenges and can affect the performance of co-integrated components such as modulators and photodetectors.
Packaging and interconnect challenges further complicate the integration process. High-density optical phased arrays require numerous electrical connections for individual element control, creating complex routing requirements on silicon photonics chips. The transition from on-chip electrical signals to external control electronics must maintain signal integrity while managing the substantial pin count associated with large-scale arrays.
Thermal management emerges as a primary integration challenge, as optical phased arrays require precise phase control across multiple array elements. Silicon's high thermo-optic coefficient, while useful for phase tuning, creates thermal crosstalk between adjacent waveguides and phase shifters. This thermal interference can lead to phase drift and reduced beam steering accuracy, particularly problematic in dense array configurations where hundreds of elements operate simultaneously.
The monolithic integration of electronic control circuits with photonic components poses another significant hurdle. Optical phased arrays demand high-speed, low-noise electronic drivers for phase modulation, yet integrating these circuits on the same silicon substrate introduces electromagnetic interference and substrate coupling issues. The proximity of high-frequency electronic signals to sensitive photonic components can degrade optical signal quality and introduce unwanted phase noise.
Fabrication tolerance sensitivity represents a critical integration challenge, as optical phased arrays require precise dimensional control across all array elements. Variations in waveguide width, thickness, or coupling gaps during silicon photonics manufacturing processes can result in amplitude and phase imbalances between array elements. These fabrication-induced variations directly impact beam quality and steering precision, necessitating sophisticated calibration and compensation mechanisms.
Power consumption optimization becomes increasingly complex in integrated silicon photonics platforms. Each phase shifter element requires continuous power for thermal tuning, and scaling to large array sizes results in substantial power budgets. The thermal dissipation from power-hungry phase shifters creates additional thermal management challenges and can affect the performance of co-integrated components such as modulators and photodetectors.
Packaging and interconnect challenges further complicate the integration process. High-density optical phased arrays require numerous electrical connections for individual element control, creating complex routing requirements on silicon photonics chips. The transition from on-chip electrical signals to external control electronics must maintain signal integrity while managing the substantial pin count associated with large-scale arrays.
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