Battery Isolation TRIZ Cases

A one-piece tray and die-cast carrier plate cut battery housing parts, weight, and assembly effort while increasing energy density and service access.

Elastic side plates and partition walls let cell stacks mount directly in the pack, absorbing swelling while removing module assembly steps.

Heat-melted cooling lines discharge coolant toward module vent holes to slow battery fire propagation and cool overheated cells.

A convex waterproof member enables immediate battery pack assembly while a thin break area relieves cell pressure to limit thermal runaway spread.

Recessed attachment areas with engraved airflow paths and through-portions vent trapped air and block moisture, preserving bond strength and appearance.

A rod-and-nut suspension assembly enables compact stacked energy storage modules with simpler installation and strong support for heavy-duty vehicles.

Built-in extinguishing agent above each battery cell releases aerosol through slot holes for faster suppression and reduced fire spread.

A dual-seal housing with nested side walls and drain holes blocks fluid entry into the cell compartment and expels any leaked fluid.

Partition walls localize flame exposure so only the affected battery cell group's extinguishing agent activates, preserving capacity for later fires.

A through-hole extinguishing agent lets cell flames trigger aerosol suppression while opening a cooling path that limits fire spread to adjacent cells.

Fireproof members between busbars and battery modules maintain isolation during fires, blocking short circuits that can trigger thermal runaway.

A one-piece plastic expansion tank integrates a serviceable dryer and adsorber to cut component count, cost, and maintenance effort.

Individually suspendable battery modules use frame mounts and a protection plate to simplify assembly, ease removal, and limit frame twist stress.

A shape memory alloy breaking unit ruptures a cell-adjacent extinguishing pack at a set temperature for faster thermal runaway response.

A laminated compression pad with a folded resin film insulates pouch-cell edges, protects exposed surfaces, and reduces assembly defects.

A porous fibrous exterior battery cover cuts thermal bridges and aerodynamic drag to stabilize battery temperature and extend EV range.

Insulating partitions and a conductive sheet channel module heat into the case, delaying thermal spread between adjacent battery modules.

A dual-adhesive pattern uses fast-set fixation and slow-cure bonding to secure battery cells while cutting pack assembly time.

Foam injected between cylindrical cells cushions impact, limits cell movement, and improves battery module stability and protection.

A peripheral sealant between the battery box and CCS assembly replaces sealing ribs to save space while maintaining sealing strength.

A side-plate drain hole, gasket, and filter let moisture escape around the fastening member while preserving battery pack sealing.

A variable-thickness protective layer with holes and grooves helps block heat and flame transfer between adjacent battery cells.

A heat-triggered barrier releases fire suppressive material onto an energy storage device before the container fails, improving fire control.

A thermal resistance ratio between insulation and heat dissipation members limits heat spread between adjacent cells while saving module space.

By nesting the end plate and sealing flanges into the side frame, this battery housing cuts non-cell volume and raises pack energy density.

A suction-supported bottom guard plate strengthens the battery box while expanding the pressure relief channel under thermal runaway gas.

A dual-layer insulation film balances heat sealing and high-temperature isolation to reduce tab-to-metal shorting in secondary batteries.

A vapor-permeable membrane, moisture adsorber, valves, and heating cycle keep battery housings dry while blocking liquid water ingress.

A peripheral sealant between the CCS assembly and battery box closes assembly clearance, improving sealing without consuming extra pack space.

A dual-insulation battery packaging film keeps the aluminum layer isolated during short circuits while allowing top-seal heat release.

A suction-disc-supported bottom guard plate preserves impact strength while expanding a pressure relief channel for thermal runaway gas discharge.

A bent busbar connection part exposes the weld area, improving lead welding checks and allowing defective battery cells to be replaced.

Divided beams and elastic members guide battery module swelling to avoid pressure spikes while preserving pack rigidity and energy density.

A venting cover with barrier and refractory layers redirects heat, gas, and flames outside the module to slow thermal runaway spread.

Insulating members between closely packed battery cells block heat propagation and protect vents, improving pack safety without sacrificing energy density.

A one-piece battery frame becomes part of the vehicle side members, cutting space, weight, and assembly cost while keeping the pack serviceable.

A heat-expanded member fills module voids to block oxygen and flames, helping suppress fire spread between densely packed battery cells.

A downward-facing vent and safety space expel gas and flame below the pack, improving energy density while protecting the vehicle interior.

A metal-and-honeycomb bottom guard reduces battery pack deformation during scraping and bottoming impacts while limiting added weight.

Inclined drainage channels beside battery cooling openings divert fluid from seals and bores, limiting corrosion and fluid ingress in battery modules.

Preconfigured exhaust passages and housing cooling discharge runaway gas and limit heat spread in battery packs.

Dispersion members inside battery cooling channels spread coolant more evenly, reducing cell temperature deviations and improving module thermal stability.

Thermally expanding blocks and a sprinkler raise cooling fluid inside the module to speed fire extinguishing and limit leakage.

A stitched elastomeric seal molded into an FRP battery enclosure improves seal placement, cuts assembly steps, and boosts watertight durability.

An H-shaped case with integral flanges and fins boosts battery pack stiffness, water tightness, cooling, and compact EV integration.

Segmented spray pipes and flow control speed fire agent delivery to multiple battery module fire points in energy storage racks.