Controlled overlap of helical tapes and twisted-pair lay ratios cuts crosstalk, propagation delay, and transmission loss without enlarging cable diameter.
Chilled fluid temporarily hardens polymer cable insulation to resist compression during twisting, preserving conductor spacing and signal integrity.
Metallic wires embedded during overbraiding create conductive thermoplastic composite tow for EMI shielding and thermal dissipation.
A movable, lockable guide mandrel separates wires during twisting to stabilize lay length and avoid extra actuator and vertical space demands.
A variable-diameter conveying drum reduces tape sticking and blockage, enabling smoother separation and wrapping in Patsnap Eureka.