Casting Apparatus TRIZ Cases
- Vacuum Die-Casting Venting Filter to Block Melt Carryover
A detachable venting filter evacuates air from the casting chamber while retaining melt, preventing blockage and reducing vacuum device maintenance.
- Steam Condensation in DC Casting Pits for Cooling Water Recovery
Condensing steam from aluminum direct chill casting recovers cooling water, improving pit safety, visibility, and water reuse.
- Condenser Separator for Cooling Chamber Steam Emission Control
A condenser separator removes emission-relevant substances from cooling chamber exhaust streams to meet strict environmental limits.
- Optoelectronic Inspection for Continuous Casting Spray Nozzles
Segmented optoelectronic sensors and deflectors measure individual spray nozzle functionality to prevent uneven cooling in continuous casting.
- Dual-Zone Casting Furnace Thermal Gradient Control
Independent heating and cooling zones in a casting furnace create high thermal gradients to refine microstructures and reduce defects.
- Semi-Solid Casting Machine with Progressive Thermal Management
Progressive heating of semi-solid feedstock reduces energy consumption and eliminates SF6 gas use while minimizing porosity in cast parts.
- Mold-less Particle Dispersion in Molten Metal via Electromagnetic Fields
Electromagnetic containment prevents mold contamination and fracturing while enabling non-contact heating and uniform particle dispersion in the melt.
- Lorentz Force Injection for Carbon Nanotube Aluminum Dispersion
A Lorentz force injection system directs liquid surfaces to mix carbon nanotubes with molten aluminum.
- Thermoelectric Sensor Powering in Metallurgical Plants
Peltier elements convert waste heat into electricity for autonomous sensor operation, eliminating battery replacement risks and maintenance costs.
- Liquid-Cooled Mold Cooling for Continuous Casting
Elevated temperature cooling media reduce heat dissipation in liquid-cooled molds.
- Die Casting Insert Purge Opening for Contaminant Removal
A die casting insert uses a purge opening to evacuate contaminants from liquid metal before injection.