Cell Component Details TRIZ Cases
- Liquid-Cooling Plate Structure for Rigid, Lightweight Battery Modules
Integrated heat-dissipation pillars and laser-welded metal sheets boost battery module rigidity and cooling uniformity without added support weight.
- Battery Pack Transfer Jig With Guide Rollers for Rack Loading
Guide rollers on a movable transfer jig cut loading friction, reducing worker effort, defects, and rack cost during battery pack insertion.
- Plastic Battery Cell Carrier With Integrated Spring Tolerance Fit
Integrated spring elements in plastic cell chambers absorb battery size tolerances, avoiding press fits and extra elastomer parts.
- Stacked Battery Positioning Element for Safer Cable-Free Assembly
A displaceable non-conductive positioning element aligns stacked battery units, avoiding cable short circuits, jamming, and extra assembly steps.
- Battery Stacking Column Pawl Support for Heavy Load Reliability
Polygonal bolt supports and stops brace stacking column pawls, shifting battery load off the axle to reduce wear under heavy handling forces.
- Battery Module Circuit Bypass for Failed Cell Isolation
A conductive bypass isolates a failed battery unit so the module keeps working, cutting replacement waste, maintenance time, and safety risk.
- Cross-Linked Battery Separator Coating for Thermal Shrinkage Control
A cross-linked separator coating with fine filler limits dry and electrolyte-phase shrinkage, improving lithium battery heat resistance and stability.
- Battery Cell Vent Blocking Member for Thermal Runaway Discharge
A pressure-movable blocking member lets vented flames and gases discharge while limiting heat transfer to adjacent battery cells.
- Battery Pack Cable Seating Structure for Housing Interference Prevention
A seating part fixes and supports the battery pack cable to prevent housing interference, abrasion, and unstable connector contact.
- Battery Pack Holder Grooves for Thermal Runaway Gas Venting
Holder grooves route high-temperature gas past blocked collector openings, helping battery packs avoid thermal runaway spread.
- Heat-Sensitive Battery Separator Coating for Rapid Pore Closure
A composite polyolefin separator with a heat-sensitive coating lowers pore-closing temperature and response time to reduce battery thermal runaway risk.
- Battery Pack Bus Bar Alignment for Uniform Contact Resistance
Pre-formed alignment guides enlarge bus bar contact area to cut resistance, suppress Joule heating, and lower ignition risk.
- Battery Cell Cover Tape with Glossy Zone for Controlled Peeling
A dual-area cover tape uses a glossy low-roughness zone and protective tape to balance reflectivity, adhesion, and easy peeling in battery packs.
- Battery Module Busbar Layout for Lower Heat and Higher Power
Busbars with terminal insertion holes cut connection resistance, lower battery module heat, and raise power density in a compact layout.
- Composite Electrode Terminal Structure for Conductive Stress Relief
A copper-aluminum terminal with an intermediate bonded member and adjacent gap improves conductivity, durability, and stress resistance at the busbar joint.
- Lower Plastic Assembly Structure to Prevent Battery Warping
A deformation portion in the lower plastic assembly absorbs welding compression, preventing battery warping while preserving insulation and pressure safety.