Ceramic Shaping Apparatus TRIZ Cases
- Green Concrete Kit Using Nano-Silica and Alkaline Activators
A Portland cement-free green concrete kit combines natural pozzolan, alkaline activators, and nanosilica particles to enhance mechanical strength.
- Polycrystalline SiC Igniter Porosity Reduction via Precursor Resin
Precursor resin impregnation fills porous structures in silicon carbide igniters, reducing oxidation and extending operational life.
- Vacuum Deaeration of Stone Mix for Non-Porous Blocks
A vacuum chamber removes air from the final mix before deposition into formwork.
- Polypropylene Additive Package for Automotive Interiors
An extruded polypropylene composition incorporates a bisphenol A epoxy resin and specific antioxidants to eliminate stickiness while maintaining UV stability.
- Gypsum Panel Core Water Resistance via Phosphate Salt
A gypsum panel core uses a phosphate salt or polymer additive to reduce water absorption in the building material.
- Twin-Screw Extruder Water Discharge via Chipped Screw Flights
Chipped screw flights create discharge gaps to remove water, preventing drainage port clogging and maintaining productivity.
- Zirconium Metal-Ceramic Composite Groove Filling
Filling ceramic substrate grooves with a reinforced zirconium alloy eliminates porosity and weak bonding while achieving high surface hardness.
- Rapid Ceramic Sintering via Electromagnetic Induction
Induction heating replaces resistance elements to sinter ceramics in minutes, cutting processing time from hours while maintaining temperature control.
- Friction Disk Manufacturing Using Silicon Carbide Matrix
Silicon carbide matrix formation eliminates carbon fiber oxidation in friction disks, enhancing oxidative stability and reducing abrasive wear.
- Low Pressure Carbonation Curing of Concrete in Expandable Enclosure
Conditioning lowers the water-to-binder ratio before low pressure carbon dioxide curing improves compressive strength and freeze-thaw durability.
- Machinable Dental Bulk Block with Gradient Crystalline Phases
A functionally graded dental bulk block uses temperature gradient heat treatment to vary lithium disilicate particle sizes through the material depth.
- Polyoxymethylene Binder Segmentation for Powder Injection Molding
Segmented polyoxymethylene binder reduces debinding time from days to hours by extracting soluble components while maintaining green strength.
- Porous Ceramic Structure with Bonded Particles for Thermal Insulation
Bonded ceramic particles form 10-80 μm gaps in a sheet structure, resolving particle dispersion issues while maintaining mechanical strength.
- Carbon Foam Composite Tooling for CTE Matching
Bonded carbon foam and high density carbon foam create a lightweight tool body that matches the coefficient of thermal expansion of carbon fiber composites.
- Pocket Cap for Post-Tensioned Concrete Strand
A pocket cap covers the exposed strand end to block fluid ingress while allowing tensioning access.
- Side-loaded FRP Wrap for Reinforced Concrete Piling Rehabilitation
Basalt fiber reinforced polymer wraps rehabilitate corroded concrete pilings via side access, eliminating superstructure removal.
- High Porosity Cordierite Honeycomb Using Coarse Alumina
Coarse alumina powders generate in-situ porosity in cordierite ceramic honeycombs without relying on high graphite concentrations.
- Slip Dowel Tube for Concrete Slab Movement Control
Nested tubes allow horizontal slab movement while restricting vertical displacement to prevent buckling from thermal expansion.
- Shaped Filled Roving Die for Composite Manufacturing
A porous die drains binder from impregnated fibrous roving while retaining ceramic fillers.