Charging Furnace TRIZ Cases

A batch charger with a translatably mobile conveying assembly adjusts its position to manage drive torque.

Segmenting the melting process into a doghouse and tank reduces refining time by allowing partial bubble removal before the main furnace.

A melter design uses a jack arch superstructure to shield batch material from direct heating.

A fluid-cooled transition channel forms a frozen glass layer on its inner surfaces to protect the melter exit structure.

Angled exhaust conduit preheats granular feedstock via heat exchange substructure, reducing energy loss in flue gas.

An inclined gas-lock valve prevents backflow and clogging by maintaining a fluidised state during transport from low to high pressure.

A manufacturing device produces mineral fibers by melting incinerator ashes with glass cullet and blowing the mixture into strands.

Hot combustion products transfer heat to glassmaking materials via radiative exchange without direct contact.

Three parallel push conveyors supply feedstock through a common distribution device to ensure symmetrical material placement on the melt surface.

Variable electrode spacing in the pre-melting zone maintains stable resistivity, preventing power off events during high feed volume operations.

Pre-densifying glass batches via pressure compression and fugitive solid capture to prevent entrainment losses in submerged combustion melters.

Two independently regulated screw conveyers feed glass mixtures into the furnace, and a flexible bellows maintains the seal against ambient air ingress.

Continuous laser melting of mineral powder reduces energy consumption and gas bubbles by maximizing interaction surface area.

Compression molded silicate glass granules resist high temperature sticking through precise oxide ratios.

A refractory lined furnace processes a specific oxide glass batch to form high strength fibers at lower temperatures.

Segmented soda-lime glass refining separates intermediate product formation from final melting, reducing residence time from 24 hours to 3 hours.

A preheater system manages exhaust fluid mass flow and temperature using sensors and valves to optimize energy transfer to batch materials.

Staggered 90-degree metal pieces form serpentine channels that prevent molten splashing from creating bypass passages and causing coolant boiling.

Electromagnetic induction heats a lumpy coke bed to high temperatures, removing heavy-metal oxides below detection limits while completely degassing the melt.

A colloidal silica binder joins alumina and zirconia into a monolithic refractory composition.

Cullet acts as a spacer within moistened raw material mixtures to prevent large blocking blocks while reducing dust ejection.

Pneumatic gas injection fluidizes build-up to prevent clogging and maintain steady material flow through the inclined valve seat.

A segmented production system uses an inductive furnace to recycle 15-25% manufacturing waste, eliminating landfill disposal and maintaining product quality.

Submerged batch feeders and spaced electrodes create helical flow to eliminate insulating blankets, reducing energy consumption.

Vibratory forces break stable foam bubbles in molten glass processing equipment.

Gas nozzles direct compressed air to deflect dust and exhaust gas from passages, eliminating mechanical seal wear in glass melting plants.

RF plasma pre-melting creates homogeneous glass particles, eliminating bubbles and sludge layers from traditional furnace processes.

A heated phase separation barrier supports solid raw material while transferring heat to melt glass.

Feeding fly ash below the melt level prevents powder entrainment, enabling efficient silica recovery and reduced disposal costs.

Adjusting alkali oxide content in a submerged combustion melter manages foam stability to resolve void fraction trade-offs during high-rate production.

Segmenting the preheater into multiple vessels and using inclined gas outlets prevents blockages, maintaining plug flow while improving system availability.

A fluid-cooled refractory panel forms a frozen layer to shield thermocouples from turbulent molten glass, enabling accurate temperature sensing and control.

Reduced pressure and controlled viscosity accelerate gas bubble removal in silica-based glass, cutting refining time and energy consumption.

A tapered mixing chamber combines separate raw material and preheated cullet streams into a unified flow before furnace entry.

A submerged batch charger delivers raw glass materials below the molten level using a screw mechanism within a tubular feed assembly.

Preheating oxidant and fuel via flue gas heat exchange reduces nitrous oxide emissions while maintaining high melting temperatures.

Induction heating melts basalt rock uniformly, eliminating refractory wear and temperature gradients that limit furnace life.

Segmented combustion gas injection stabilizes the flame and ensures complete fuel combustion, reducing CO emissions and cooling water loss.

Segmented melting vessels with 2.0 to 2.4 aspect ratio prevent dangerous voltage bypass while maintaining high glass output.