Forging/Hammering/Pressing Machines TRIZ Cases
- Variable-Stiffness Press Die to Reduce Green Compact Conicity
A stiffer pressing zone and more compliant demolding zone reduce friction, limit conicity, and keep green compacts dimensionally accurate.
- Hot Forging Temperature Control to Prevent Double-Barreling
Preheated Ni-alloy dies and a 75°C+ billet-to-die temperature gap prevent double-barreling during hot forging while preserving yield.
- Ni-Based Hot-Forging Die Alloy for Oxidation-Resistant Strength
A tailored Ni-based die alloy balances high-temperature compressive strength with oxidation resistance to limit scaling, surface damage, and shape loss.
- Ultra-High-Silicon Aluminum Alloy via Semi-Solid Overflow Forming
Semi-solid die pressing with overflow grooves enriches free silicon above 60%, overcoming poor fluidity in spray-formed Al-Si alloys.
- Layered Forging Die Assembly for Faster Cavity Manufacturing
Stacked, replaceable die layers form the forging cavity faster than solid tool steel blocks while cutting maintenance, storage, and material costs.
- Hot Forging Transfer Heating to Prevent Double-Barreling Defects
A heated holding jig keeps forged material temperature stable during transfer, preventing double-barreling defects in hot die forging.
- Glass Lubricant Composition for Ni-Superalloy Hot Forging Dies
Limiting alkali metal oxides in a SiO2-rich glass die coating reduces oxidative corrosion, lowering forming load and extending die life.
- Cup Forging Relief Hole Structure to Prevent Flash
A relief hole and pressing member redirect excess material during cup forging to prevent flash while keeping the end surface flat.
- Gear Forging with Tooth-Pressing Punch for Burr-Free Edges
A guide die and tooth-pressing second punch constrain edge flow during gear forging, preventing burrs and improving external tooth accuracy.
- Cartridge Case Cold Forming With Orbital Shear Trimming
A single cold-forming machine replaces strip-stock drawing and machining, using orbital shear trimming to cut scrap, annealing, and edge variation.
- Tooth Crowning Die Forming for Annular Gear Precision
A two-stage cylindrical die forms annular tooth crowning in one continuous process, cutting equipment changes, time, and cost.
- Layered Forging Die Cavities for Faster Tooling and Repair
Stacked removable die layers create precise forging cavities faster, lower tooling cost, and simplify maintenance by replacing worn sections.
- Ni-Based Superalloy Hot Working for Crack-Free Fine Microstructures
Controlled billet and die heating suppress γ' precipitation during hot working, reducing cracking while keeping Ni-based superalloy microstructures uniform.
- Ni-Based Hot-Forging Die Alloy With Protective Alumina Scale
An alumina-covered Ni-based hot-forging die alloy preserves high-temperature compressive strength while limiting oxidation and scale scattering.