Insulated Cables TRIZ Cases

A tear-strip hanking sleeve uses controlled aperture spacing and shrink behavior to bundle wires securely yet remove cleanly for recycling.

Easy-fracture sheet sections let a wiring module keep lines fixed where needed while enabling faster partial transmission line replacement.

Partial reinforcement on the wire insulation near the terminal crimp suppresses buckling during hole insertion while limiting added weight.

Selective protector placement and overlapping stretch tape protect vehicle wires in high-interference areas while lowering harness cost.

A bent thermoplastic foam sheet outer cover cuts wire harness weight while avoiding anisotropic strength and enabling compact protective shapes.

Pre-stretching dielectric tape creates vacuum voids that raise tensile strength, cut weight, and lower dielectric constant for faster cable production.

A separate spiral film and foil shield structure prevents wrinkles, stabilizes shield position, and preserves cable transmission characteristics.

A mica-filled crosslinked silicone forms impact-resistant ceramic at high heat, balancing fire-safe heat reflection with cable flexibility.

Fixed-flow ceiling sprinklers quench high-piled storage fires at greater heights without in-rack sprinklers or horizontal barriers.

A thermally conductive intermediate sheet spreads applied heat through wrapped sealant layers to fill wire-bundle voids without magnetic overheating.

Sliding first and second covers let a wire harness path be reconfigured for routing changes without redesign, reducing assembly effort and cost.

Using triallyl phosphate and organic peroxide, this copolymer insulation improves flexibility and oxidative stability for high-voltage conductors.

Melted projection locking joins a folded wire cover with fewer engagement parts, cutting cost while improving vibration durability.

Resin fills gaps between spliced wires to improve waterproofing and reduce stress at the insulated wire bundle under temperature change.

Aversive sacrificial lobes give animals a first contact point, protecting cable cores without heavy metallic armor or lost flexibility.

A preformed non-circular wire section suppresses rotation during 3D bending, improving dimensional accuracy without extra reshaping.

Activateable warp yarns bond to adjacent yarns during thermal, fluid, or pressure activation to stop sleeve end fray after cold cutting.

A lead-based intermediate barrier with polyethylene adhesive and thermally set sheathing strengthens subsea cable joints against buckling and leaks.

By placing wire intersections away from fold tracks, this sheet wiring layout prevents path disturbance and wire separation in packaged form.

An elastic snap-fit structure lets a wiring member lock securely yet detach easily for repair by deforming in both insertion and pull-out directions.

A helical optical fiber and steel-wire cable improves well magnetic field measurement by limiting torsion effects and correcting temperature influence.

Segmented housing spaces and a restriction groove keep routing members separated, preventing unwanted movement during electrical connection.

A retrofittable path regulator lets connectors be attached after terminal processing, improving wire harness assembly while keeping tubes smaller and lighter.

Controlled TFE, HFP, and PPVE ratios improve 125°C abrasion and solvent crack resistance while supporting thin wire coatings and fast molding.

Precisely tuned TFE-PPVE composition improves chemical resistance, lowers gas and chemical permeability, and reduces mold corrosion in molded parts.

A magnesium-hydroxide cable jacket blend uses tailored ethylene copolymers and silicone to keep flame retardancy without sacrificing strength or elongation.

Filler introduced through a cover hole fills the attachment gap, presses the harness body, and suppresses vibration rattling and damage.

A tuned epoxy resin system keeps the pultruded composite gelled in-die, suppressing scale and enabling stable high-speed molding.

Integrated field-detection layers and light or sound alerts show when a cable is live, reducing cutting hazards without test tools.

A resin-covered sealing section closes branch-line gaps to block water ingress and improve wiring member durability at the junction.

Restricting wire intersections to branching portions helps folded wiring members keep wire paths aligned and attached during packaging and transport.

A dual phosphorus flame-retardant TPU keeps cable sheathings transparent while improving flame resistance, strength, and chemical resistance.

A uniform electrode layout with biased sub-electrodes cuts noise and intersection effects while improving touch linearity and fingerprint sensing.

A heterophasic polypropylene with coated metal hydroxide improves wire flame resistance, cold flexibility, and abrasion without halogens.

A maleic anhydride polyolefin and ionomer improve metal hydroxide filler dispersion, preserving elongation and processability at high flame-retardant loading.

A push-fit two-piece grommet seals both honeycomb panel cut-outs and cable harnesses without silicone, cutting installation labor and enabling reuse.

Crosslinked fluoroelastomer and fluororesin layers help multicore cables withstand heat, oil, and chemicals without sacrificing handling.

A geopolymer-impregnated fibrous patch restores fire resistance on damaged cable sections without using flammable protective materials.

A deformable sandwiching attachment secures wiring members to soft base materials, enabling reliable mounting even on curved surfaces.

A tuned vinyl content and viscosity profile enables cleaner polyethylene crosslinking with less scorch, sagging, and peroxide volatiles in cable insulation.

A radial through hole drains trapped liquid from the path restricting cover, preventing detachment and preserving wire harness alignment.

A high-softening-point outer tape keeps shield pressure during heat treatment, preventing voids and mode conversion noise in differential cables.

A grounded drain wire contacting a conductive ETFE sheath cuts EMI and crosstalk without the fraying and stiffness of conventional cord reel shielding.

Cut-and-raised pressing portions increase wire contact and add through holes, helping shielded wire harnesses dissipate heat more effectively.

Epoxy-filled conductor windows create a compact cable seal that stops water wicking into wet-location light fixtures during thermal cycling.

Compressible hollow microspheres in a synthetic oil gel keep cable fillers elastic, anti-drip, and polypropylene-compatible across wide temperatures.

Annular recesses and a move restricting member lock the path restricting member in place, improving wire harness routing stability and assembly.

Controlled sheath roughness improves resin adhesion and waterproof sealing in sensor harness cables exposed to water or ice.

Electrically disconnected dummy metals balance capacitance in corner and irregular touch electrodes, improving touch sensitivity across the panel.