Large-Sized Flat Cells/Batteries TRIZ Cases
- Battery Terminal Protrusion Structure for Compact Collector Joining
A welded multi-protrusion terminal improves current collector joining while saving space around the battery terminal structure.
- Bipolar Battery Current Collector With Through-Hole Adhesive Bonding
Conductive adhesive through current-collector holes bonds electrode layers without outer adhesive, cutting thickness and interface resistance.
- Battery Electrode Stack Structure for Stable Welding Resistance
A thermoplastic-supported metal stack forms wrinkled weld regions to stabilize resistance, prevent layer fractures, and improve battery life.
- Secondary Battery Heat-Shrink Tube Layout for Tab Space Reduction
A heat-shrink tube around the electrode assembly protects the case from welding burrs while reducing tab space to improve battery capacity.
- Battery Lug Redundant Section for Tensile Stress Buffering
A folded redundant lug section absorbs electrode expansion and vibration, reducing tearing risk, leakage, and connection failure.
- Composite Battery Substrate With Roughness-Tuned Tab Bonding
Selective roughness on tab-attachment regions boosts welding strength and lowers contact resistance in rechargeable lithium battery substrates.
- Clinched Electrode Tab-Lead Assembly With Plastic Burr Protection
Clinching a bent electrode lead around stacked tabs improves coupling stability, while a plastic member covers burrs to protect the battery case.
- Composite Battery Substrate with Local Roughness for Tab Welding
Localized roughness on tab-attachment regions boosts weld adhesion and lowers contact resistance in rechargeable lithium battery substrates.
- Battery Electrode X-Ray Scanning for Fast Shift Inspection
Continuous X-ray scanning selects the narrowest electrode projection to detect battery electrode shift accurately in less inspection time.
- Battery Tab Connection Structure for Compact Laser-Welded Assemblies
Laser-welded ribs and support elements create compact battery tab-to-terminal connections with lower manufacturing complexity and less welding deformation.
- Secondary Battery Electrode Support Structure for Short-Circuit Prevention
Insulating filling and covering parts stabilize electrode extensions to prevent metal exposure, short circuits, and manufacturing breakage.
- Hybrid Electrode Assembly with Z-Folding and Outer Stacking Stability
Z-folded separator layers combined with outer lamination stacks enlarge positive electrode area while improving assembly stability and short-circuit resistance.
- Battery Module Collar Structure for Shorter Fastener Spacing
An eccentric collar structure shortens fastener spacing, limits end plate deformation, and preserves electrical contact in battery modules.
- Battery Terminal Caulking Structure for Gap-Free Tapered Joining
A tapered penetration hole and stepped smoothing edge improve battery terminal caulking by reducing gaps, deformation, and join errors.