Mounting TRIZ Cases

A stacked plate layout uses inverted plate orientation and shared plate types to reposition fluid ports without redesigning the heat exchanger core.

Taper-joined outer flanges improve laminated plate stacking accuracy while side ports route flow across the stack to cut pressure loss.

Stepped sections around side-wall ports reinforce a flat rectangular heat exchanger case, limiting deformation while preserving flow space.

Stepped sidewall ports reinforce a stacked heat exchanger case, preserving rigidity while allowing larger pipe diameters and efficient space use.

A heat exchanger assembly integrates two thermal units with a control valve to manage fluid flow paths directly within the housing structure.

Segmented base plates with elevation structures reduce weight and solder requirements while maintaining structural rigidity.

Segmenting stacks into single and double wall zones with a separating plate resolves the trade-off between fluid safety and thermal efficiency.

Perpendicular guiding sections align plates precisely without expanding corner area, preventing leakage and damage during assembly.

Plastic deformation of ductile tube coatings eliminates springback gaps between fins and tubes, improving heat transfer efficiency.

An upper flange on a heat exchanger plate acts as a heat shield to reduce thermal buckling risks caused by uneven bonding temperatures.

An automated manufacturing process replaces manual assembly with robot stacking and optical quality checks to resolve productivity and precision contradictions.

Cantilevered inlet connections absorb thermal expansion in heat exchanger plates, preventing material fatigue and cracks during temperature fluctuations.

Pivotally connected fin segments allow independent replacement of damaged sections, resolving the trade-off between heat transfer reliability and repair ease.