Needling Machines TRIZ Cases

A circular conveyor with a radial slot unwinds fibrous webs onto a straight chute, preventing deformation from conical rollers during automatic supply.

Compressed air jets replace needling to create z-fibers in carbon fiber preforms, preventing breakage and preserving in-plane strength.

Pin tooling creates z-channels through fibrous preforms, reducing voids and enabling even matrix infiltration in ceramic composites.

Intermediate storage buffers material to resolve speed mismatches between continuous sheet formation and periodic needling cycles.

Segmenting water jets with movable blocking members creates discrete patterns in nonwovens without expensive supports.

A needle loom uses a tilted guide pot to house drive means within a sealed casing for elliptical needling motion.

Segmented conveyor belt with guide fingers prevents mechanical deformation of voluminous nonwoven webs during textile processing transport.

A needle bar steering rod guide mechanism enables precise horizontal movement, resolving stability issues during high-speed fibrous web needling.

Coaxial shank sections and a radial holding means align the contact surface with the longitudinal axis to prevent damage during high-speed operation.

Removable impact body held by spacers enables direct access to the pressure distribution chamber.

Oscillating nozzle bars with separate bonding and groove outlets reduce machine complexity during single-stage water jet needling.

Bores with diameters larger than groove widths enable closer needle spacing while maintaining structural stability in textile machinery.

Segmented collets grip and insert felting needles simultaneously to resolve the contradiction between high productivity and device complexity.

A sewing machine uses a felting needle and woolen yarn guide to intermingle fibers for secure bonding.

First and second needle rows arranged at different angles prevent pattern formation in flat textile materials during needling.

Ceramic needles replace metallic tools to eliminate particle contamination during z-channel formation in ceramic matrix composites.

Drainage devices remove entrained air to prevent bursting and maintain surface regularity during high-speed hydrodynamic consolidation.

Segmented pressure chambers and distributed bores equalize water pressure, reducing energy loss across the nozzle bar width.

Water jet entanglement consolidates wet-laid nonwoven fabrics without chemical binders, enabling high-temperature stability above 300°C.

A screening drum uses elevation-free zones to form surface patterns on nonwovens while maintaining drainage.

A movable supporting beam enables elliptical needle motion that reduces web disturbances and moiré effects during needling.

Segmented needle shanks reduce inertia while maintaining flexural strength for high-speed textile machine operation.

Vertical drive needles rotate around a needling table axis to eliminate friction-based slipping and guide structures, ensuring precise angular positioning.

Actuators adjust radial guide rails to resolve the contradiction between lateral guidance stability and structure removal ease.

Optoelectronic detection identifies absent-stitch areas between needling devices, enabling adaptive parameter adjustment to resolve uneven stitch distribution.

Asymmetric needle speed profiles increase extraction velocity and shorten duration, resolving the trade-off between production rate and consolidation quality.

Controlled perforations in a nickel drum resolve fiber displacement and hairiness while enabling continuous pattern contours.

Segmented needle cartridges protect base plate bores from wear, extending service life while simplifying replacement procedures.

Needlepunch process impregnates absorbent fibers into a fibrous matrix to create composite material.

An enclosed mixing partition applies pressure to fiber flows, creating a continuous gradient in nonwoven media.