Soldered/Welded Connections TRIZ Cases

Heating insulator covers before ultrasonic joining damps vibration to terminal fittings, reducing breakage risk and jig complexity.

Direct ultrasonic welding bonds copper strands to cable fittings without crimp rings, reducing stress, resistance, and premature connection failure.

Tilting jaws and an inner contour clamp multi-core cable wires securely for accurate joining while easing insertion, release, and variant handling.

Modular separation, feeding, and transfer stages automate connector handling for ultrasonic cable welding across varied connector types.

Octagonal ultrasonic compaction reduces strand diagonal diameter to fit circular contact terminals.

Thermocompression bonding joins an ultrafine wire to a fine wire without ultrasonic energy, preventing wire erosion and mechanical stress.