Windings TRIZ Cases

Encapsulated generator components withstand high-temperature organic solvents, enabling efficient waste heat recovery without degradation.

Preliminary locking action maintains consistent gaps between stator windings and support braces, eliminating frequent readjustment needs.

Liquid encapsulation on litz wires prevents oil leakage and contamination in drum motors by forming a fluid-tight barrier within the rear flange annular space.

Asymmetric bus bar terminal spacing ensures accurate positioning and circuit separation, resolving manufacturing verification challenges.

A heat shrink strap moves the flexible arm to maintain contact, resolving assembly complexity and ensuring accurate thermal readings.

An integrated case member positions the stator and rotor shaft, eliminating end plates to lower manufacturing costs.

A hybrid stator combines a sintered ferrite support with a laminated core insert to enhance magnetic efficiency in axial flux motors.

Plastic injection resin forms an integral insulator with a terminal assembly inside an insert jig.

An annular coil packing ring made of ethylene propylene diene monomer rubber swells upon lubricant exposure to exert radial pressure on stator end turns.

Splitting the stator core into independent symmetric segments expands slot area to accommodate more coil turns, reducing wire loss and material usage.

Overmoulding fibre-reinforced membranes with thermoplastic ribs solves the strength versus air gap trade-off in axial flux machines.

Gradual thickness reduction in the flange prevents deformation during winding, enabling smaller camera blade drive devices.

Bent pins on an inclined terminal surface increase spacing between solder joints in electromagnetic coils.

Radially widening metal plates compensate for thickness deviations, preventing buckling and dropping during stator bobbin insertion.

Nesting a busbar holder through a housing compartment wall simplifies assembly workability while inhibiting size increases of the electric actuator.

Segmented shaping with a clearance die prevents excessive wire elongation and dimensional errors during the formation of flatwise bent portions.

A pump device uses a conductive path to discharge static electricity externally.

External coil winding on segmented tooth members eliminates internal winding complexity, boosting throughput and reducing manufacturing costs.

A stator winding method uses axial circuit carriers to guide conductor wires between coil carriers for continuous phase formation.