(110) Surface Orientation for Group III-V Semiconductor Interfaces

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Solution Overview

Problem

The integration of group III-V semiconductor materials with insulator materials, such as gate dielectric layers, often results in electrically active defects, leading to suboptimal performance compared to silicon-based devices, especially as device scaling continues.

Innovation Solution

The use of a group III-V compound semiconductor substrate with a (110) crystallographic orientation, which is oxide-free, reduces defect density and Fermi level pinning by maintaining a balanced charge distribution, allowing for the formation of a high-k dielectric layer and gate electrode stack without native oxide, thereby improving interface quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If group III-V semiconductor materials are integrated with insulator materials (such as gate dielectric layers), then device performance can be improved compared to silicon-based devices, but electrically active defects are generated at the interface causing suboptimal performance

Engineering Contradiction:
Improvedevice performanceVSAvoidelectrically active defects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the crystallographic orientation parameter of the group III-V semiconductor substrate from conventional orientations to (110) orientation. This parameter change fundamentally alters the interface properties, creating an oxide-free surface that prevents the formation of electrically active defects when contacted with high-k dielectric materials, thereby resolving the contradiction between improved device performance and interface defect generation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite interface structure consisting of the (110) oriented group III-V semiconductor substrate in direct contact with high-k dielectric material, eliminating the need for traditional silicon dioxide intermediary layers. This composite approach leverages the unique properties of the (110) surface to achieve low-defect interfaces that enable superior device performance

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If native oxide is present at the interface between group III-V semiconductor and insulator material, then oxidation is prevented, but defect density increases and Fermi level pinning occurs

Engineering Contradiction:
Improveoxidation protectionVSAvoidinterface quality
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

By changing the crystallographic orientation parameter to (110), the patent fundamentally alters the chemical reactivity of the semiconductor surface. This parameter change creates an inherently oxide-free surface that naturally resists oxidation without requiring native oxide layers, thereby simultaneously achieving oxidation protection and high interface quality without the harmful effects of Fermi level pinning

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The (110) oriented surface acts as an intermediary that eliminates the need for native oxide mediation. Instead of using silicon dioxide as an intermediary layer between group III-V and high-k dielectric, the patent uses the uniquely oriented crystal surface itself as the mediator, creating direct contact that prevents both oxidation and defect formation

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10964817B2(110) surface orientation for reducing fermi-level-pinning between high-K dielectric and group III-V compound semiconductor device
Publication Date: 2021.03.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10964817B2 patent drawing
  • US10964817B2 patent drawing
  • US10964817B2 patent drawing

AI summary

A device with improved device performance, and method of manufacturing the same, are disclosed. An exemplary device includes a group III-V compound semiconductor substrate that includes a surface having a (110) crystallographic orientation, and a gate stack disposed over the group III-V compound semiconductor substrate. The gate stack includes a high-k dielectric layer disposed on the surface having the (110) crystallographic orientation, and a gate electrode disposed over the high-k dielectric layer.