2D Carbon-Selenium Cathode Composite for Polyselenide Stability

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Solution Overview

Problem

Current methods for preparing selenium-carbon composite materials for lithium-selenium batteries are complex and costly, leading to unstable electrochemical performance due to polyselenide ion dissolution and complicated procedures, making them unsuitable for industrial production.

Innovation Solution

A one-step process to produce a high-graphitization two-dimensional carbon nanomaterial compounded with selenium, using readily available alkali metal organic salts and a multi-stage heat ramping and soaking procedure, to create a carbon-selenium composite material suitable for lithium-selenium batteries with improved electrochemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional multi-step preparation methods are used to prepare selenium-carbon composite materials, then the electrochemical performance can be improved, but the preparation process becomes complex and costly

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple preparation steps into a single one-step solvothermal reaction process. Alkali metal organic salts are carbonized and compounded with selenium simultaneously in one reaction vessel under solvothermal conditions, eliminating the need for separate carbonization, mixing, and compounding steps while maintaining high electrochemical performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solvothermal reaction system performs multiple functions simultaneously: it acts as a carbonization reactor, a mixing medium, and a compounding environment. The solvent serves both as a reaction medium and as a means to control the morphology and distribution of selenium on carbon, achieving multiple objectives in a single process

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If conventional preparation methods with multiple steps are used, then the composite material structure can be optimized, but the production cost and time increase

Engineering Contradiction:
Improvecomposite material structureVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent uses pre-synthesized alkali metal organic salts with controlled molecular structures that contain both carbon source and selenium precursor. These pre-designed molecular structures ensure that upon solvothermal treatment, the carbonization and selenium deposition occur in a controlled manner, achieving precise composite structure without multiple processing steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The solvothermal reaction parameters (temperature, pressure, solvent type, reaction time) are optimized to control the carbonization degree and selenium distribution. By adjusting these parameters, the composite material structure can be precisely controlled while maintaining a single-step process, thereby improving both structure quality and production efficiency

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If simple preparation methods are used for carbon-selenium composites, then the production cost decreases, but the electrochemical performance becomes unstable due to polyselenide ion dissolution

Engineering Contradiction:
Improveproduction simplicityVSAvoidelectrochemical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite material where selenium is embedded within a carbon matrix formed from alkali metal organic salts. This carbon-selenium composite structure prevents polyselenide ion dissolution by confining selenium within the carbon framework, achieving both structural integrity and electrochemical stability through a single-step process

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The solvothermal reaction medium acts as an intermediary that facilitates the uniform distribution of selenium on the carbon surface during the single-step process. This controlled intermediary environment ensures that selenium is properly integrated into the carbon structure, preventing later dissolution issues while maintaining production simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method simplifies the production of selenium-carbon composite materials, making them cost-effective and suitable for mass production, while achieving high energy density and stable electrochemical performance in lithium-selenium batteries.

Implementation Method 1

Carbonize alkali metal organic salts or alkaline earth metal organic salts in high temperature

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 2

heat and evaporate the organic solvent, and then achieve compounding selenium with the two-dimensional carbon material through a multi-stage heat ramping and soaking procedure

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11843109B2Method of preparing and application of carbon-selenium composites
Publication Date: 2023.12.12 II VI DELAWARE INC
  • US11843109B2 patent drawing
  • US11843109B2 patent drawing
  • US11843109B2 patent drawing

AI summary

The present invention discloses a preparation method to make lithium selenium secondary battery cathode materials with a high energy density and stable electrochemical performances. Two dimensional carbon materials prepared from the presently-disclosed method is not only made from readily-available low-cost raw materials, but is also of simple preparation method. It can effectively shorten the migration distance of lithium ions in the charging and discharging process and improve conductivity and utilization of selenium after compounded with carbon and selenium; the selenium carbon cathode material can be assembled into lithium selenium secondary batteries with high energy density and stable electrochemical performances. By further scaling up, the assembled lithium selenium pouch-cell batteries still hold excellent electrochemical performances and high energy density, showing broad application prospects.