2D Electrode Activation via Pillaring Salts for Fast MgCl+ Intercalation

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Solution Overview

Problem

Current multivalent ion batteries face challenges in achieving high energy and power densities due to the difficulty in activating two-dimensional materials as high-capacity and high-rate intercalation electrodes, particularly for magnesium ions, which exhibit sluggish diffusion and poor cycling stability.

Innovation Solution

A method involving the addition of a pillaring salt in the electrolyte to electrochemically intercalate pillaring ions and multivalent ions into the van der Waals gap of two-dimensional host materials, expanding the interlayer spacing and enabling efficient MgCl+ intercalation, thereby reducing the diffusion barrier and enhancing specific capacity and charge-discharge rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional materials are used as intercalation electrodes for multivalent ion batteries, then the theoretical energy density is improved, but the ion diffusion rate and cycling stability deteriorate due to sluggish Mg2+ insertion and diffusion

Engineering Contradiction:
Improveenergy densityVSAvoidion diffusion rate
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent segments the intercalation process into two distinct stages: first, pillaring ions intercalate and expand the interlayer spacing to create larger channels; second, multivalent ions diffuse through these expanded channels. This segmentation resolves the contradiction by separating the function of structural modification from ion transport, allowing both high energy density and fast diffusion rate to be achieved.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces pillaring ions as intermediary species that mediate between the two-dimensional host material and multivalent ions. These pillaring ions first intercalate into the van der Waals gap to expand the interlayer spacing, creating favorable pathways for subsequent multivalent ion diffusion. This intermediary action resolves the contradiction by pre-modifying the structure to facilitate faster ion transport while maintaining high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If conventional intercalation methods are used for two-dimensional materials, then the structural integrity is maintained, but the interlayer spacing increases by less than 10%, limiting ion diffusion and capacity

Engineering Contradiction:
Improvestructural integrityVSAvoidinterlayer spacing
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The patent changes the chemical composition parameter by introducing pillaring salts (such as LiPF6, LiClO4, CF3SO3Li) into the electrolyte. These pillaring ions chemically intercalate into the van der Waals gap, causing significant expansion of the interlayer spacing (50% or more compared to pristine samples) while maintaining structural integrity through the stabilizing effect of the pillaring ions that remain intercalated during charging and discharging cycles.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If multivalent metal cations with high charge number are used, then the energy density is improved, but the electronic interaction with coordinating atoms strengthens, leading to unfavorable insertion and diffusion

Engineering Contradiction:
Improveenergy densityVSAvoidelectronic interaction strength
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent uses pillaring ions as intermediaries that reduce the harmful electronic interaction between multivalent cations and coordinating atoms. The pillaring ions insert themselves between the multivalent cations and the host material's coordinating atoms, weakening the unfavorable electronic interaction and facilitating smoother insertion and diffusion processes while maintaining high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrochemical environment by introducing pillaring salts that modify the electrolyte composition. This parameter change creates a more favorable electrochemical window and reduces the polarization strength effect, allowing multivalent cations to insert and diffuse more easily into the host material while maintaining high capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a significant increase in interlayer spacing, achieving a reversible capacity of 270 mAh/g and excellent cycling stability for 500 cycles with 80% capacity retention, and can be extended to other multivalent and polyatomic ion batteries, offering a new route for energy storage.

Implementation Method 1

in-situ electrochemically intercalating the pillaring ions, solvent molecules and multivalent/polyatomic ions into the van der Waals gap of host materials

Methodology Applied
Scientific EffectElectrochemical intercalation:

Implementation Method 2

expanding the interlayer spacing and enabling efficient MgCl+ intercalation, thereby reducing the diffusion barrier

Methodology Applied
Scientific EffectVan der Waals gap expansion: Van der Waals Force

Implementation Method 3

reducing the diffusion barrier (in comparison to Mg2+) to realize high specific capacity and charge-discharge rates

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS11749795B2Method of activating two-dimensional materials for multivalent/polyatomic-ion intercalation battery electrodes
Publication Date: 2023.09.05 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US11749795B2 patent drawing
  • US11749795B2 patent drawing
  • US11749795B2 patent drawing

AI summary

A method for activating two-dimensional host materials for a multivalent/polyatomic ion battery may include adding a pillaring salt in electrolyte. This process may be followed by in-situ electrochemically intercalating the pillaring ions, solvent molecules and multivalent ions into the van der Waals gap of host materials. After the activation process, the host material is transformed into an interlayer-expanded 2D material with significantly enhanced specific capacity and rate performance for multivalent ion intercalation.