2D Material Laser on Silicon via Buffer Layer

Solution Overview

Problem

The high cost and limited availability of III-V material substrates, such as GaAs, and the lattice and thermal expansion mismatches between Si and laser materials, lead to defects and hinder the widespread adoption of high-performance lasers on silicon substrates.

Innovation Solution

A laser structure is developed using a silicon substrate with a buffer layer and a multi-quantum well arrangement of alternating sub-wavelength dielectric and two-dimensional material layers, integrated with a light emitting diode (LED) for optical pumping, which reduces lattice mismatch and defect density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If III-V materials (e.g., GaAs) are used for high performance lasers, then laser performance is improved, but substrate cost increases and availability decreases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A buffer layer is introduced as an intermediary between the silicon substrate and the III-V laser materials. This buffer layer mediates the interface between dissimilar materials, reducing defect growth and enabling the combination of low-cost silicon substrates with high-performance III-V laser materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure combining silicon substrate with III-V laser materials through a buffer layer. This composite approach allows leveraging the cost advantages of silicon while maintaining the high performance of III-V materials in the laser active region.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If silicon substrates are used to reduce cost, then substrate cost decreases, but lattice mismatch and thermal expansion differences cause defect growth

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The buffer layer serves as a mediator between silicon and III-V materials, accommodating lattice mismatch and thermal expansion differences. This intermediary layer prevents defect propagation from the silicon substrate into the laser structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If conventional laser structures are used on silicon, then integration is achieved, but defect reactions during lasing occur due to material mismatches

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The buffer layer acts as a protective intermediary that prevents defect reactions during lasing operations. It isolates the III-V laser materials from the silicon substrate, allowing integration while maintaining laser reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of efficient, compact, and powerful nanolasers that can be integrated into IC devices, offering high output and low lasing threshold while avoiding the drawbacks of conventional nanolasers, such as small gain volumes and low output levels.

Implementation Method 1

a light emitting diode (LED) formed on the buffer layer

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

optically pumped by a light emitting diode

Methodology Applied
Scientific EffectOptical pumping:

Implementation Method 3

multi-quantum well is formed on the first dielectric layer and has a plurality of alternating layers... to form a multi-quantum well laser

Methodology Applied
Scientific EffectStimulated emission:

Data Source

PatentUS9871341B2Laser on silicon made with 2D material gain medium
Publication Date: 2018.01.16
  • US9871341B2 patent drawing
  • US9871341B2 patent drawing
  • US9871341B2 patent drawing

AI summary

A laser structure includes a substrate and a first dielectric layer formed on the substrate. A multi-quantum well is formed on the first dielectric layer and has a plurality of alternating layers. The alternating layers include a dielectric layer having a sub-wavelength thickness and a monolayer of a two dimensional material.