2D Output Grating Asymmetry for First-Order Diffraction Suppression

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Solution Overview

Problem

The use of a two-dimensional grating in near-eye displays for augmented reality systems results in a line of bright spots due to the (1, 1) diffraction order, which degrades the display quality.

Innovation Solution

A grating design with two materials of different refractive indices, periodically repeated in two dimensions, is used to suppress the (1, 1) diffraction order by reducing its Fourier coefficient to less than half the (1, 0) and (0, 1) coefficients, with a thickness of 300 nm or less, and a spatially nonsymmetrical pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a two-dimensional grating is used in near-eye displays, then the display functionality is achieved, but a line of bright spots appears due to the (1, 1) diffraction order degrading display quality

Engineering Contradiction:
Improvedisplay qualityVSAvoid(1, 1) diffraction order
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the grating structure parameters by introducing a spatially nonsymmetrical pattern with specific geometric configurations. This changes the diffraction characteristics to suppress the (1, 1) order while maintaining the necessary display functionality. The nonsymmetrical design alters the Fourier coefficients to reduce the harmful diffraction order intensity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs spatially nonsymmetrical patterns in the grating design to suppress the (1, 1) diffraction order. By breaking the symmetry of the conventional periodic structure, the diffraction efficiency into the harmful (1, 1) order is reduced, thereby eliminating the line of bright spots while preserving the display function.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If the grating layer thickness is reduced to 300 nm or less, then the (1, 1) diffraction order is suppressed, but manufacturing precision requirements increase

Engineering Contradiction:
Improve(1, 1) diffraction order suppressionVSAvoidgrating layer thickness control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent specifies a thickness parameter of 300 nm or less for the grating layer to achieve suppression of the (1, 1) diffraction order. This thin-film parameter change enables the desired optical effect while the nonsymmetrical pattern design compensates for potential manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the (1, 1) diffraction order, enhancing the quality of the two-dimensional grating as an output coupler for waveguides in near-eye displays.

Implementation Method 1

a grating configured to couple light out of the waveguide, wherein: the grating comprises a design of two or more materials having different refractive indices; the design is repeated periodically in a first dimension and repeated periodically in a second dimension to form a two-dimensional pattern

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a waveguide configured to guide light received from the projector

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12481155B2Suppression of first-order diffraction in a two-dimensional grating of an output coupler for a head-mounted display
Publication Date: 2025.11.25 META PLATFORMS TECHNOLOGIES LLC
  • US12481155B2 patent drawing
  • US12481155B2 patent drawing
  • US12481155B2 patent drawing

AI summary

An output grating for waveguide of a head-mounted display is configured to suppress the (1, 1) diffraction order of the output grating. The grating has a design of two or more materials having different refractive indices. The design is repeated periodically in a first dimension and repeated periodically in a second dimension, to form a two-dimensional pattern. A refractive index of the two-dimensional pattern is approximated by a two-dimensional Fourier series comprising a first coefficient of order (1, 0), a second coefficient of order (0, 1), and a third coefficient of order (1, 1). The third coefficient is less than half the first coefficient and less than half the second coefficient, such that light from the (1, 1) diffraction order of the grating is suppressed.