3D Acquisition System Calibration via Projector Matrix Decomposition

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Solution Overview

Problem

Classical calibration methods for one-dimensional structured light active stereo 3D acquisition systems face challenges in accurately determining the relation between a non-calibrated projector and a pre-calibrated camera, particularly due to manufacturing imperfections and the sensitivity of the reconstruction process to angular misalignments, which complicates the calibration procedure and requires multiple views of a calibration object.

Innovation Solution

A novel calibration correction approach is introduced, which includes a coarse calibration stage followed by refinement, using a known planar calibration object to establish system parameters, and a modified technique to decompose the projector matrix into intrinsic and extrinsic parameters, allowing for refinement of these parameters to minimize geometric reconstruction error, even with limited views.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If classical calibration methods are used to determine the relation between projector and camera, then the calibration procedure can be performed, but the accuracy is reduced due to manufacturing imperfections and angular misalignments

Engineering Contradiction:
Improvecalibration accuracyVSAvoidangular alignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing a coarse calibration stage before the fine calibration stage. The coarse calibration pre-establishes the projector-camera relation using a planar calibration object, which then serves as the foundation for the subsequent fine calibration that refines parameters to minimize geometric reconstruction error. This preliminary calibration reduces the sensitivity to manufacturing imperfections in the final precision calibration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs parameter changes by decomposing the projector matrix into intrinsic and extrinsic parameters, then selectively refining these parameters in the fine calibration stage. By changing and optimizing specific parameters (focal length, principal point, distortion coefficients) separately from the overall calibration, the system achieves higher accuracy while compensating for manufacturing imperfections in projector-camera alignment.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple views of a calibration object are used in classical calibration, then the calibration can be performed, but the calibration time and complexity increase

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts and utilizes a planar calibration object with known geometry to establish the projector-camera relation. By taking out the essential calibration information from a simplified planar object rather than requiring complex multi-view calibration of general objects, the method achieves accurate calibration with reduced time and complexity while maintaining measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the projector matrix is not decomposed into intrinsic and extrinsic parameters, then the calibration is simpler, but the ability to correct manufacturing imperfections is reduced

Engineering Contradiction:
Improvecalibration procedure complexityVSAvoidcalibration robustness to misalignment
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies segmentation by decomposing the projector matrix into intrinsic parameters (focal length, principal point) and extrinsic parameters (rotation, translation). This segmentation allows independent refinement of each parameter component in the fine calibration stage, enabling targeted correction of manufacturing imperfections while keeping the overall procedure manageable through systematic parameter optimization.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10021382B2Calibrating a one-dimensional coded light 3D acquisition system
Publication Date: 2018.07.10 REALSENSE INC
  • US10021382B2 patent drawing
  • US10021382B2 patent drawing
  • US10021382B2 patent drawing

AI summary

A camera intrinsic calibration may be performed using an object geometry. An intrinsic camera matrix may then be recovered. A homography is fit between object and camera coordinate systems. View transformations are finally recovered.