3D Auxetic Hollow-Cell Structure for Omnidirectional Impact Absorption

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Solution Overview

Problem

Conventional materials and structures lack three-dimensional auxetic behavior, which limits their ability to efficiently absorb impact energy and adapt to varying loads and shapes in applications such as aerospace and marine industries.

Innovation Solution

A three-dimensional auxetic structure comprising a plurality of adjoining hollow cells with folding lines, following a two-dimensional auxetic pattern, allowing the structure to expand in one direction while contracting in the other two, and can be manufactured through 3D printing or folding of sheet materials, integrated into sandwich panels for enhanced impact resistance and morphing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional materials with positive Poisson ratio are used, then the materials get thinner when stretched and fatter when compressed, but they cannot concentrate material around impact area or provide three-dimensional auxetic behavior

Engineering Contradiction:
Improveimpact energy absorptionVSAvoidthree-dimensional auxetic behavior
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent transitions from conventional two-dimensional auxetic patterns to a three-dimensional cellular structure. The hollow cells with folding lines create a 3D configuration that exhibits auxetic behavior in all three spatial directions, enabling material concentration around impact areas from any direction and providing comprehensive impact energy absorption capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention employs a cellular porous structure with hollow cells containing folding lines. This porous configuration allows the material to deform in a controlled manner during impact, concentrating material around the impact area while absorbing impact energy through the folding and unfolding mechanisms of the cell walls.

Inventive Principle:
Principle #31Porous materials

2Adaptability or versatility

If two-dimensional auxetic structures are used, then they exhibit auxetic behavior in two in-plane directions, but they cannot provide three-dimensional auxetic behavior for omnidirectional impact resistance

Engineering Contradiction:
Improvethree-dimensional auxetic behaviorVSAvoidimpact resistance
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent extends the auxetic behavior from two dimensions to three dimensions by introducing hollow cells with folding lines that allow deformation in the out-of-plane direction. This 3D configuration enables the structure to exhibit negative Poisson's ratio in all three spatial directions, providing omnidirectional impact resistance and adaptability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If conventional honeycomb structures are used, then they provide strength and lightness, but they lack the ability to concentrate material around impact area

Engineering Contradiction:
Improveimpact resistanceVSAvoidimpact energy absorption
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention utilizes a cellular porous structure with hollow cells that can deform through folding lines. This porous configuration enables the material to concentrate around impact areas while maintaining lightness, combining the strength benefits of honeycomb structures with the impact energy absorption capabilities of auxetic materials.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs parameter changes in the cell geometry, specifically incorporating folding lines with defined peak and valley angles. These geometric parameters control the deformation behavior, allowing the structure to concentrate material around impact areas and absorb impact energy while maintaining overall structural strength.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure provides improved impact energy absorption, progressive failure mode, and adaptability to non-uniform shapes, enabling lightweight composite parts with enhanced acoustic damping and load-carrying capabilities.

Implementation Method 1

each cell wall comprises folding lines parallel to the plane containing the auxetic pattern such that peaks and valleys are defined in the cell walls and with the cell walls foldable along the folding lines

Methodology Applied
Scientific EffectFolding: Folding

Implementation Method 2

The sandwich panel having an auxetic behavior on the three directions of space can be used as an elementary part for lightweight composite parts with potential applications that require high impact energy absorption

Methodology Applied
Scientific EffectImpact energy absorption: Impact Force

Implementation Method 3

enabling lightweight composite parts with enhanced acoustic damping and load-carrying capabilities

Methodology Applied
Scientific EffectAcoustic damping: Acoustic Absorption

Data Source

PatentUS11319047B2Three dimensional auxetic structure, manufacturing method and tooling
Publication Date: 2022.05.03 AIRBUS OPERATIONS SL
  • US11319047B2 patent drawing
  • US11319047B2 patent drawing
  • US11319047B2 patent drawing

AI summary

A three-dimensional auxetic structure, comprising a plurality of adjoining hollow cells, each hollow cell having cell walls and a transversal cross section of the plurality hollow cells following a two-dimensional auxetic pattern, each cell wall comprising folding lines parallel to a plane containing the auxetic pattern such that peaks and valleys are defined in the cell walls and the cell walls being foldable along the folding lines.