3D Brewing Sachet Structure for Tea Leaf Expansion
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Solution Overview
Problem
Existing tea bags have insufficient spatial capacity and poor brewing effects due to flat packages that constrain material expansion, leading to a lack of aesthetic appeal and inadequate infusion, failing to attract the consumption desire of modern consumers.
Innovation Solution
A brewing bag with a three-dimensional structure and reinforcing component, featuring a base layer and a reinforcing component that provides primary and auxiliary support, allowing for complex shapes and improved material expansion, while maintaining shape retention and enhancing aesthetics.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If flat package is used, then manufacturing simplicity is improved, but brewing effect deteriorates due to spatial constraints
Solution Approach 1:
The patent transforms the traditional flat two-dimensional tea bag structure into a three-dimensional structure by adding a reinforcing component with main framework and rib system. This dimensional change creates internal cavity space that allows tea leaves to expand properly during brewing, resolving the contradiction between manufacturing simplicity and brewing effect.
Solution Approach 2:
The patent combines the base layer (filter material) with a reinforcing component (structural framework) to create a composite structure. The base layer maintains manufacturing simplicity while the reinforcing component provides the necessary three-dimensional shape and internal space for proper brewing, thus resolving the contradiction between ease of manufacture and brewing effect.
2Device complexity
If flat package is used, then device complexity is reduced, but aesthetics deteriorate
Solution Approach 1:
By adding the vertical dimension through the reinforcing component with main framework and rib system, the patent transforms the flat package into a three-dimensional structure with rich shapes and patterns. This maintains relative structural simplicity while dramatically improving aesthetic appeal through the visible three-dimensional form.
3Manufacturing precision
If three-dimensional structure is added, then brewing effect is improved, but device complexity increases
Solution Approach 1:
The reinforcing component is segmented into a main framework and a rib system. The main framework provides the primary three-dimensional structure and internal cavity, while the ribs provide additional support and shape definition. This segmentation achieves the desired brewing effect through controlled structural complexity rather than uniform complexity throughout.
Solution Approach 2:
The patent applies structural complexity locally where needed - the reinforcing component is concentrated at the edges and key structural points to provide three-dimensional support, while the central area maintains simplicity to allow material expansion. This local application of complexity achieves brewing effect improvement without uniformly increasing overall device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The three-dimensional brewing bag offers enhanced brewing capacity, improved aesthetics, and diverse shapes, attracting consumer interest by providing sufficient space for material expansion and maintaining shape integrity during infusion.
Implementation Method 1
a base layer forming a three-dimensional structure as a whole, in which a cavity for accommodating materials is formed
Implementation Method 2
a reinforcing component compounded to the base layer
Implementation Method 3
a main framework configured to provide primary support for a shape of the base layer
Implementation Method 4
a rib system including a plurality of ribs disposed around the main framework, wherein the rib system is configured to provide auxiliary support for the shape of the base layer
Implementation Method 5
the base layer includes a first layer filter screen and a second layer filter screen
Implementation Method 6
a posture control component connected to a top of the bag body and configured to keep the bag body in a suspended state when immersed in liquid
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
A sachet, comprising a body (1). The body (1) comprises: a base layer (11) which integrally forms a three-dimensional structure, a cavity (13) for accommodating a material being formed inside the three-dimensional structure; and a reinforcing member (12) compounded on the base layer (11).