3D Capacitor Architecture for High Power Density in Limited Layout Space

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Solution Overview

Problem

Current capacitors in semiconductor devices have limited power density and information capacity due to restricted layout spaces in the backend interconnect structure, which is exacerbated by the thermal budget constraints and increasing demands of modern processors for higher power and frequency.

Innovation Solution

The development of three-dimensional capacitors with a corrugated structure and integration of high-efficiency solid-state electrolytes, enabling electric double layer capacitors or Redox faradaic reaction-based pseudocapacitors, which increase surface area and energy capacity, and can be vertically integrated into an interposer or processor backside, connected through power rails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If capacitors are fabricated within the backend interconnect structure, then device integration is achieved, but layout space is limited leading to reduced capacitor capacity

Engineering Contradiction:
Improvedevice integrationVSAvoidlayout space
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar 2D capacitor layouts to three-dimensional vertical capacitor structures. Multiple capacitor units are stacked in the vertical dimension, allowing significant increase in capacitor capacity without occupying additional lateral layout space. This dimensional change resolves the contradiction by enabling high-capacity capacitors within the constrained backend interconnect area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested capacitor units where multiple capacitor structures are contained within a shared footprint area. The capacitor units are arranged concentrically or in stacked configurations, effectively nesting functional elements to maximize space utilization. This nesting approach allows multiple capacitors to coexist in the limited backend interconnect space while maintaining individual capacitor performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If conventional capacitor structures are used in limited layout spaces, then device size is reduced, but power density becomes insufficient

Engineering Contradiction:
Improvedevice sizeVSAvoidpower density
Core Design Contradiction:
Area of stationary objectVSPower

Solution Approach 1:

By stacking capacitor units vertically in three dimensions, the patent increases the effective capacitor area without increasing the device footprint. This vertical stacking enables higher power density within the same lateral dimensions, as the capacitance scales with the number of stacked units rather than being constrained to a single planar layer.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite electrode and dielectric material structures within the capacitor units to enhance energy density. High-k dielectric materials and optimized electrode compositions increase the capacitance per unit volume, thereby improving power density while maintaining compact device dimensions.

Inventive Principle:
Principle #40Composite materials

3Power

If capacitor capacity is increased to meet power density requirements, then more layout space is needed, but backend interconnect structure has limited space

Engineering Contradiction:
Improvepower densityVSAvoidlayout space
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent resolves this space-power density contradiction by exploiting the vertical dimension. Multiple capacitor units are stacked vertically within the same lateral footprint, enabling capacitor capacity scaling without proportional increases in layout area. This three-dimensional arrangement allows high power density to be achieved within the constrained backend interconnect space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges multiple capacitor units into a single integrated three-dimensional capacitor structure. Shared interconnect elements and common support structures reduce the total space requirement compared to discrete capacitor implementations, enabling higher capacity within limited layout space while maintaining electrical performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances power density and information storage capacity, allowing processors to operate at improved frequencies even on battery power without a wired connection, leveraging full processing power remotely.

Implementation Method 1

integration of high-efficiency solid-state electrolytes, enabling electric double layer capacitors

Methodology Applied
Scientific EffectElectric double layer: Electrical Accumulator

Implementation Method 2

integration of high-efficiency solid-state electrolytes, enabling Redox faradaic reaction-based pseudocapacitors

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11901404B2Capacitor architectures in semiconductor devices
Publication Date: 2024.02.13 INTEL CORP
  • US11901404B2 patent drawing
  • US11901404B2 patent drawing
  • US11901404B2 patent drawing

AI summary

Embodiments herein describe techniques for a semiconductor device including a three dimensional capacitor. The three dimensional capacitor includes a pole, and one or more capacitor units stacked around the pole. A capacitor unit of the one or more capacitor units includes a first electrode surrounding and coupled to the pole, a dielectric layer surrounding the first electrode, and a second electrode surrounding the dielectric layer. Other embodiments may be described and/or claimed.