3D Capacitors in Metallization Stack for Signal Integrity

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Solution Overview

Problem

Conventional surface-mount capacitors in electronic devices have limitations in achieving small form factors due to their footprint and height, and introduce parasitics that degrade signal quality and performance.

Innovation Solution

The integration of three-dimensional capacitors within a metallization stack, featuring a first conductive plate with recesses and a second conductive plate with projections that extend into the recesses without contact, increases capacitance while reducing parasitics and size, and can be positioned in a package redistribution layer to improve signal quality without the complexity of in-die capacitors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional surface-mount capacitors are used, then capacitance function is provided, but footprint area and height increase limiting small form factor achievement

Engineering Contradiction:
ImprovecapacitanceVSAvoidfootprint area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from conventional two-dimensional surface-mount capacitors to three-dimensional capacitors formed within metallization stacks. The capacitor structures extend vertically through multiple metallization layers, utilizing the third dimension (height) to increase capacitance while maintaining a compact footprint. This is achieved by forming conductive plates in alternating metallization layers with dielectric material between them, creating a stacked capacitor configuration that provides high capacitance density in a small area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If conventional surface-mount capacitors are used, then capacitance function is provided, but parasitics are introduced degrading signal quality

Engineering Contradiction:
ImprovecapacitanceVSAvoidparasitics
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent merges the capacitor structures with the existing metallization stack, integrating passive components directly into the interconnect architecture. The capacitor plates are formed using the same metallization layers that provide signal routing, eliminating the need for separate surface-mount capacitor components. This integration reduces parasitic inductance associated with external connections and minimizes signal degradation while maintaining the required capacitance function.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If three-dimensional capacitors are integrated in metallization stack, then capacitance increases and parasitics reduce, but manufacturing complexity increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs universal fabrication processes that serve multiple functions: the same deposition and etching techniques used for forming conductive interconnect pathways are also used to create capacitor plates. The metallization layers serve dual purposes as both signal routing conductors and capacitor electrodes. This multi-functionality approach maintains manufacturing simplicity while achieving three-dimensional capacitor integration, as no specialized equipment or processes are required beyond standard semiconductor fabrication capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10741486B2Electronic components having three-dimensional capacitors in a metallization stack
Publication Date: 2020.08.11 INTEL CORP
  • US10741486B2 patent drawing
  • US10741486B2 patent drawing
  • US10741486B2 patent drawing

AI summary

Disclosed herein are electronic components having three-dimensional capacitors disposed in a metallization stack, as well as related methods and devices. In some embodiments, for example, an electronic component may include: a metallization stack and a capacitor disposed in the metallization stack wherein the capacitor includes a first conductive plate having a plurality of recesses, and a second conductive plate having a plurality of projections, wherein individual projections of the plurality of projections extend into corresponding individual recesses of the plurality of recesses without contacting the first conductive plate.