3D Printed Circuit Wiring Heating to Prevent Swelling and Cracking
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Solution Overview
Problem
Existing methods for manufacturing circuit wiring through three-dimensional additive manufacturing face issues of swelling and cracking due to thermal expansion of the insulating layer when metal ink is fired, which can distort the circuit wiring.
Innovation Solution
The method involves discharging a fluid containing metal particles onto a resin member and forming circuit wiring by heating at a temperature based on the glass transition point, linear expansion coefficient, and room temperature to control thermal expansion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the metal ink is fired by heating to form circuit wiring, then the circuit wiring is successfully formed, but the insulating layer expands causing swelling or cracking of the circuit wiring
Solution Approach 1:
The patent applies parameter changes by carefully controlling the heating temperature and heating speed during the firing process. By optimizing these thermal parameters, the metal ink is successfully fired to form conductive circuit wiring while the insulating layer's thermal expansion is kept within acceptable limits, preventing swelling and cracking of the circuit wiring.
Solution Approach 2:
The patent directly addresses thermal expansion by selecting an insulating layer material with appropriate thermal expansion characteristics. The material is chosen so that its linear expansion coefficient produces expansion within a specific range when heated to the firing temperature, ensuring that the circuit wiring formed on top does not suffer from swelling or cracking while still allowing successful formation of the wiring.
2Productivity
If the heating temperature is increased to cure the metal ink faster, then the productivity is improved, but the thermal expansion of the insulating layer increases causing more swelling or cracking
Solution Approach 1:
The patent optimizes the heating temperature parameter to achieve the right balance between productivity and quality. By conducting experiments and simulations, the patent determines the optimal heating temperature range that allows the metal ink to be cured efficiently while keeping the insulating layer's thermal expansion within acceptable limits, thus preventing circuit wiring defects.
Solution Approach 2:
The patent applies partial action by using a heating temperature that is sufficient to cure the metal ink but not excessively high. This controlled approach ensures that the thermal energy provided is just enough to achieve the desired curing effect without causing excessive thermal expansion of the insulating layer that would lead to circuit wiring swelling or cracking.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively suppresses the swelling and cracking of circuit wiring by managing thermal expansion within desired limits, ensuring the integrity and performance of the circuit wiring.
Implementation Method 1
heating being performed at a heating temperature based on a glass transition point of the resin material, a linear expansion coefficient of the resin material, and a room temperature
Implementation Method 2
the insulating layer expands in response to the linear expansion coefficient of the resin material constituting the insulating layer
Data Source
AI summary
In a case where a circuit wiring is formed on a resin member by three-dimensional additive manufacturing, a method for manufacturing the circuit wiring by three-dimensional additive manufacturing capable of suppressing swelling or cracking of the circuit wiring is provided. A method for manufacturing a circuit wiring by three-dimensional additive manufacturing includes a discharging step of discharging a fluid containing a metal particle onto a resin member formed of a resin material; and a circuit wiring forming step of forming a circuit wiring by heating the fluid containing the metal particle discharged onto the resin member at a heating temperature to be cured, and the heating being performed at the heating temperature based on a glass transition point of the resin material, a linear expansion coefficient of the resin material, and a room temperature.


