3D Double-Metal Capacitor Structure for High Capacitance Density

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Solution Overview

Problem

Conventional capacitors in integrated circuits (ICs) face challenges in achieving high capacitance and efficient electrical connectivity, particularly in three-dimensional structures, which limits their ability to effectively decouple electrical networks and filter noise.

Innovation Solution

The development of three-dimensional capacitors with double metal electrodes, where two metal layers are deposited using different methods to create a thicker second layer on the surface and a thinner first layer within openings, increasing the surface area and capacitance by extending electrodes into via openings, forming a three-dimensional structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional capacitor structures are used, then the device complexity remains low, but the capacitance and electrical connectivity are insufficient

Engineering Contradiction:
ImprovecapacitanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from conventional planar capacitor structures to three-dimensional capacitor structures by extending metal electrodes into via openings that penetrate through dielectric layers. This vertical extension into the third dimension significantly increases the effective surface area of the electrodes without increasing the planar footprint, thereby achieving higher capacitance while maintaining a compact form factor suitable for integrated circuits.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where first and second metal electrodes are positioned within via openings that extend through multiple dielectric layers. The electrodes are nested within the vertical stack of dielectric layers, with each electrode surrounded by dielectric material. This nested arrangement maximizes the use of vertical space and achieves high capacitance density within a compact three-dimensional structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the capacitor size is increased to achieve higher capacitance, then the capacitance improves, but the area occupied on the chip increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent resolves this contradiction by moving the capacitance-generating structure from the planar dimension to the vertical dimension. By forming via openings that extend downward through dielectric layers and positioning electrodes within these vertical channels, the effective electrode surface area is dramatically increased without increasing the planar area occupied on the chip. This allows high-capacitance values to be achieved within a minimal chip footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent utilizes a porous-like three-dimensional structure where via openings penetrate through dielectric layers, creating vertical channels that house the capacitor electrodes. This approach effectively increases the surface area available for capacitance formation by utilizing the vertical pore-like spaces within the dielectric stack, thereby achieving high capacitance without increasing the planar area occupied on the chip.

Inventive Principle:
Principle #31Porous materials

3Reliability

If a thicker dielectric layer is used to increase capacitance, then the capacitance improves, but the manufacturing precision requirements increase

Engineering Contradiction:
ImprovecapacitanceVSAvoiddeposition precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent segments the capacitor structure into multiple discrete components: first and second dielectric layers, first and second metal electrodes, and via openings. Rather than relying on a single thick dielectric layer, the total dielectric thickness is divided into multiple thinner layers that can be deposited and controlled with standard manufacturing precision. This segmentation allows each layer to be formed within achievable process tolerances while achieving the cumulative capacitance effect of the total dielectric thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the structural parameters of the capacitor by introducing vertical via openings and multi-layer electrode structures. Instead of simply increasing the thickness of a single dielectric layer (which would demand higher deposition precision), the patent modifies the geometry to include vertical extensions and multiple layers, thereby achieving higher capacitance through increased surface area and optimized electric field distribution rather than relying solely on increased dielectric thickness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly enhances capacitance, allowing for better noise filtering and electrical connectivity, enabling the capacitors to function effectively as decoupling capacitors and memory cells with improved performance.

Implementation Method 1

The first conformal layer is formed by depositing a first conductive material into the openings using physical vapor deposition (PVD) or chemical vapor deposition (CVD)

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

The first conformal layer is formed by depositing a first conductive material into the openings using physical vapor deposition (PVD) or chemical vapor deposition (CVD)

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Implementation Method 3

The second layer is formed by depositing a second conductive material along the support structure top face using electroplating, screen printing, or other suitable deposition techniques

Methodology Applied
Scientific EffectElectroplating: Electroplating

Implementation Method 4

The second layer is formed by depositing a second conductive material along the support structure top face using electroplating, screen printing, or other suitable deposition techniques

Methodology Applied
Scientific EffectScreen Printing:

Implementation Method 5

Capacitors are created by sandwiching a dielectric material between two conductors, e.g., two metal plates

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 6

Capacitors are created by sandwiching a dielectric material between two conductors, e.g., two metal plates

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS12176147B2Three-dimensional capacitors with double metal electrodes
Publication Date: 2024.12.24 INTEL CORP
  • US12176147B2 patent drawing
  • US12176147B2 patent drawing
  • US12176147B2 patent drawing

AI summary

Disclosed herein are IC structures with three-dimensional capacitors with double metal electrodes provided in a support structure (e.g., a substrate, a die, a wafer, or a chip). An example three-dimensional capacitor includes first and second capacitor electrodes and a capacitor insulator between them. Each capacitor electrode includes a planar portion extending across the support structure and one or more via portions extending into one or more via openings in the support structure. The capacitor insulator also includes a planar portion and a via portion extending into the via opening(s). The planar portion of the capacitor electrodes are thicker than the via portions. Each capacitor electrode may be deposited using two deposition processes, such as a conformal deposition process for depositing the via portion of the electrode, and a sputter process for depositing the planar portion of the electrode.