3D Intersecting Embolic Coil Structure for Stable Aneurysm Packing

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Solution Overview

Problem

Existing embolic coil systems struggle to achieve extended lengths with structural stability and tight packing, as conventional shape-setting tools either limit coil length or fail to ensure consistent 3D reconfiguration within aneurysms.

Innovation Solution

A coil system with a unique winding pattern featuring intersecting, concentrically deployed loops, formed using a shape-setting device with a 3D body and winding members, allowing for extended lengths and improved structural stability through concentric wrapping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional shape-setting tools are used to create 3D microcoils, then the microcoil can achieve a three-dimensional configuration, but the coil length is limited by the number of sections in the shape-setting tool

Engineering Contradiction:
Improvecoil lengthVSAvoidnumber of sections in shape-setting tool
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from conventional linear/section-based coil winding to a true three-dimensional winding pattern. The shape-setting tool creates a 3D microcoil with loops that intersect and overlay in multiple spatial dimensions, allowing extended coil lengths without proportionally increasing the number of tool sections. This dimensional transformation enables longer coils while maintaining manufacturing simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If more sections of the shape-setting tool are added to create extended coil length, then the coil length increases, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvecoil lengthVSAvoidmanufacturing simplicity
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

By implementing true three-dimensional winding with intersecting loops, the patent achieves extended coil lengths through spatial configuration rather than adding sequential sections. This approach maintains manufacturing simplicity as the shape-setting tool structure remains relatively compact while producing longer coils through the 3D loop intersection pattern.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If conventional microcoils are deployed in aneurysms, then treatment can be provided, but the coils may not reconfigure consistently into the intended 3D shape

Engineering Contradiction:
Improvereconfiguration consistencyVSAvoid3D shape conformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The shape-setting tool pre-forms the microcoil wire into a specific three-dimensional configuration with intersecting loops during the manufacturing process. This preliminary 3D shaping ensures that when the microcoil is deployed in the aneurysm, it maintains consistent and reliable reconfiguration into the intended shape, improving both manufacturing precision and deployment reliability.

Inventive Principle:
Principle #10Preliminary action

4Length of moving object

If traditional coil systems are used, then aneurysm treatment can be achieved, but extended coil lengths cannot be obtained with the same coil sizes

Engineering Contradiction:
Improvecoil lengthVSAvoidcoil size flexibility
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent enables extended coil lengths within the same coil size category by implementing three-dimensional winding with intersecting loops. This allows the coil to achieve greater length through spatial arrangement rather than increasing the basic coil diameter or cross-section, thereby maintaining size flexibility while extending length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coil system provides enhanced aneurysm packing with reduced coil usage, improved structural stability, and better apposition to the aneurysm wall, minimizing migration risk and reducing procedural time and cost.

Implementation Method 1

the embolic device is detached from the delivery system by applying thermal or electrolytic power

Methodology Applied
Scientific EffectThermal power: Heating

Implementation Method 2

the embolic device is detached from the delivery system by applying thermal or electrolytic power

Methodology Applied
Scientific EffectElectrolytic power: Electrolysis

Data Source

PatentUS20260014006A1Embolic coil implant system
Publication Date: 2026.01.15 DEEPIN TECH LLC
  • US20260014006A1 patent drawing
  • US20260014006A1 patent drawing
  • US20260014006A1 patent drawing

AI summary

An embolic device includes a microcoil having a portion comprising one or more sets of loops. Loops of each of the one or more sets intersect one with another in succession in a cycle, collectively forming a three-dimensional shape. A shape-setting device includes a three-dimensional (3D) body having a curved surface and a plurality of winding members extending from the curved surface of the 3D body and arranged in a plurality of groups. Winding members of each of the plurality of groups are configured to allow a microcoil to wrap around to form a loop, and adjacent groups of winding members share a winding member to allow loops formed by the adjacent groups to intersect one with another. A method of making an embolic device is also provided.