3D FeFET Memory Array with Stacked Access and Memory Transistors

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Solution Overview

Problem

Traditional two-dimensional (2D) FeFET architectures face limitations in scaling and efficiency, affecting the capacity to meet the increasing demands for higher density in memory arrays, and encounter difficulties in routing interconnects and efficiently utilizing wafer space, leading to higher manufacturing costs and performance degradation of peripheral circuits.

Innovation Solution

A non-volatile memory array with integrated memory and access transistors is developed, featuring a vertically stacked combination of access and memory transistors, including a memory element, to improve memory array density while maintaining or enhancing reliability and speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of layers in NAND memory devices increases to achieve higher memory cell density, then memory cell density is improved, but the length of vertical channels increases and memory latency increases

Engineering Contradiction:
Improvememory cell densityVSAvoidmemory latency
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent transitions from traditional two-dimensional planar transistor architectures to three-dimensional vertically stacked transistors. By stacking multiple transistor layers vertically, the invention achieves higher memory cell density without proportionally increasing vertical channel length, thereby improving density while managing latency through optimized vertical stacking rather than simple layer multiplication.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If traditional 2D FeFET architectures are used, then manufacturing is simpler, but scaling is limited and wafer space utilization is inefficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmemory array density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention adopts a three-dimensional vertically stacked FeFET architecture where multiple transistor layers are stacked along the vertical direction. This dimensional transition enables significantly higher memory array density by utilizing vertical space rather than only horizontal plane, while maintaining compatibility with existing semiconductor manufacturing processes through standardized vertical stacking techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If traditional 2D architectures are used, then device structure is simpler, but interconnect routing becomes difficult and wafer space is not efficiently utilized

Engineering Contradiction:
Improvestructure simplicityVSAvoidinterconnect routing efficiency
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The vertically stacked architecture organizes transistors in multiple vertical layers with systematic interconnect routing. Bit lines and gate lines are arranged in alternating patterns across different vertical levels, enabling efficient three-dimensional interconnect routing that reduces wiring complexity and improves space utilization compared to planar two-dimensional layouts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Quantity of substance

If vertical channel length increases with more layers, then memory cell density is improved, but peripheral circuit performance degrades

Engineering Contradiction:
Improvememory cell densityVSAvoidperipheral circuit performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent segments the memory array into multiple distinct vertical layers, each containing transistors with optimized channel lengths. By dividing the overall vertical structure into manageable layers rather than using a single long vertical channel, the invention maintains peripheral circuit performance while achieving high density through systematic layer segmentation and modular stacking.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20260073951A1Non-volatile memory array with integrated memory and access transistors and method of making the same
Publication Date: 2026.03.12 SANDISK TECHNOLOGIES LLC
  • US20260073951A1 patent drawing
  • US20260073951A1 patent drawing
  • US20260073951A1 patent drawing

AI summary

A device structure includes base semiconductor rail structures overlying a semiconductor substrate, bottom bit lines contacting a sidewall of a respective one of the base semiconductor rail structures, a two-dimensional array of lower semiconductor pillars, lower gate electrode lines overlying the bottom bit lines and laterally spaced from sidewall segments of a respective column of the lower semiconductor pillars by a lower gate dielectric layer, a two-dimensional array of upper semiconductor pillars, upper gate electrode lines overlying the lower gate electrode lines and laterally spaced from sidewall segments of a respective column of the upper semiconductor pillars by an upper gate dielectric layer, and at least one top bit line contacting top surfaces of a respective row of upper semiconductor pillars.