3D FeRAM Array Layout With CMOS-Under-Area Drivers

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Solution Overview

Problem

Current semiconductor memory technologies, particularly volatile memories like SRAM and DRAM, face challenges in data retention as they lose information when powered off, while non-volatile memories like FeRAM offer fast write/read speeds but require complex fabrication processes that are costly and inefficient.

Innovation Solution

The development of a 3D ferroelectric random access memory (3DFeRAM) using a CMOS under area (CuA) design with a multilayer stack and dual damascene process, which simplifies the fabrication of ferroelectric memory cells by forming a stairstep pattern and using a dual damascene process to create conductive features and dielectric layers, reducing complexity and increasing memory cell density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional volatile memory (SRAM/DRAM) is used, then fast access speed is achieved, but data retention capability deteriorates (data loss when powered off)

Engineering Contradiction:
Improvedata retention capabilityVSAvoiddata loss when powered off
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent transitions from volatile memory materials to ferroelectric materials, changing the physical parameter of data storage from temporary electrical state to stable ferroelectric polarization state, enabling data retention without power

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a stacked memory architecture integrating multiple material layers including ferroelectric materials, conductive materials, and dielectric materials to create a composite structure that provides both non-volatile data storage and fast access characteristics

Inventive Principle:
Principle #40Composite materials

2Reliability

If FeRAM is used to achieve non-volatile storage with fast speed, then data retention and speed are improved, but fabrication complexity and cost increase

Engineering Contradiction:
Improvenon-volatile data storageVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent adopts a vertical stacked memory architecture, transitioning from planar 2D layout to 3D vertical stacking, which increases storage density while allowing standard CMOS fabrication processes to be used, thereby reducing fabrication complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the memory structure into distinct functional layers (ferroelectric layer, conductive layers, dielectric layers) that can be fabricated using separate, well-established CMOS processes, simplifying the overall manufacturing complexity

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If memory cell density is increased, then storage capacity is improved, but fabrication complexity and cost increase

Engineering Contradiction:
Improvememory cell densityVSAvoidfabrication process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent achieves high memory cell density by stacking multiple layers vertically in the Z-dimension, allowing standard 2D CMOS fabrication processes to produce 3D high-density structures without proportionally increasing process complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11856787B2Semiconductor device and method of manufacture
Publication Date: 2023.12.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11856787B2 patent drawing
  • US11856787B2 patent drawing
  • US11856787B2 patent drawing

AI summary

Semiconductor devices and methods of manufacture are provided wherein a ferroelectric random access memory array is formed with bit line drivers and source line drivers formed below the ferroelectric random access memory array. A through via is formed using the same processes as the processes used to form individual memory cells within the ferroelectric random access memory array.