3D Ferroelectric Memory Cells With Shortened Segments for Lower Capacitance

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Solution Overview

Problem

Two-dimensional memory devices have reached physical limits in increasing integration, necessitating the development of three-dimensional non-volatile memory devices with memory cells stacked vertically to enhance storage capacity and performance.

Innovation Solution

A three-dimensional memory device is fabricated using ferroelectric memory cells with a semiconductor channel layer, ferroelectric layer, word lines, bit lines, and source/select lines, where the gate electrodes, drain electrodes, and source electrodes extend vertically, and a low-k dielectric material is used to reduce capacitance between these structures, improving operation speed and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional memory devices are used, then manufacturing is simpler, but integration density reaches physical limits

Engineering Contradiction:
Improveintegration densityVSAvoiddevice structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar memory cells to three-dimensional vertically stacked memory cells. Multiple memory cells are stacked along the vertical direction, with gate electrodes, channel layers, and ferroelectric layers arranged in multiple tiers. This dimensional change enables significantly higher integration density by utilizing the vertical space above the substrate rather than only the planar area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If ferroelectric segments extend fully along channel length, then manufacturing is easier, but capacitance between word lines and bit lines increases

Engineering Contradiction:
Improveferroelectric layer formationVSAvoidcapacitance coupling
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The ferroelectric layer is segmented into discrete ferroelectric segments that do not extend continuously along the entire channel length. Each ferroelectric segment is positioned only in specific regions where needed for memory cell operation, typically beneath the gate electrode and channel layer intersections. This segmentation reduces the overlapping area between word lines and bit lines, thereby reducing parasitic capacitance while still providing sufficient ferroelectric effect for memory functionality.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If memory cells are stacked vertically, then storage capacity increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improvestorage capacityVSAvoidlayer alignment
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent employs preliminary patterning actions to define alignment structures and sacrificial layers before forming the stacked memory cells. Word lines, bit lines, and source lines are pre-formed with precise patterns that serve as templates for subsequent layer deposition. Sacrificial layers are deposited and patterned in advance to guide the formation of channel layers and ferroelectric layers, ensuring accurate vertical alignment without requiring extremely tight tolerances in later processing steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables increased operation speed and design improvements for memory arrays without sacrificing size or scalability, effectively addressing the limitations of two-dimensional devices by leveraging ferroelectric materials and vertical stacking.

Implementation Method 1

a ferroelectric layer that also extends along the vertical direction and is in contact with the first sidewall of the first channel segment

Methodology Applied
Scientific EffectFerroelectric effect:

Implementation Method 2

a low-k dielectric material is used to reduce capacitance between these structures

Methodology Applied
Scientific EffectDielectric property: Dielectric

Data Source

PatentUS11765906B2Memory devices with shorten ferroelectric segments and methods of manufacturing thereof
Publication Date: 2023.09.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11765906B2 patent drawing
  • US11765906B2 patent drawing
  • US11765906B2 patent drawing

AI summary

A memory device includes a plurality of first memory cells disposed along a vertical direction. Each of the plurality of first memory cells includes a portion of a first channel segment that extends along the vertical direction and has a first sidewall and a second sidewall. The first and second sidewalls of the first channel segment facing toward and away from a first lateral direction, respectively. Each of the plurality of first memory cells includes a portion of a first ferroelectric segment that also extends along the vertical direction and is in contact with the first sidewall of the first channel segment. A width of the first ferroelectric segment along a second lateral direction is different from a width of the first channel segment along the second lateral direction. The second lateral direction is perpendicular to the first lateral direction.