3D Food Printer Customizing Pizza Shape and Nutrition

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Solution Overview

Problem

Current pizza-making technologies limit customization in terms of shape, size, and nutritional content, as pizzas are typically circular and come in standard sizes, making it difficult to configure them according to specific calorie requirements or use different crust ingredients.

Innovation Solution

A system utilizing 3D printing technology that allows users to customize pizza crust, sauce, and cheese through a mobile app, sending instructions to a 3D food printer to create pizzas layer-by-layer, enabling customization in shape, size, and thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional pizza-making methods are used, then pizzas can be made quickly and simply, but customization in shape, size, and nutritional content is limited

Engineering Contradiction:
Improvecustomization capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pizza-making system is segmented into multiple independent modules: a mobile application for user interface and design, a server for processing and coordination, and a 3D food printer for execution. This segmentation allows each module to specialize in specific functions, enabling high customization capability while keeping individual components manageable and not overly complex.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A server acts as an intermediary between the mobile application and the 3D food printer. The server receives customization requirements from the mobile app, processes the design parameters, and translates them into printer instructions. This intermediary layer simplifies the overall system architecture by handling the complex coordination and data translation, allowing the end-user interface and the manufacturing device to remain relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If standard pizza sizes and shapes are used, then manufacturing is simple and fast, but nutritional customization according to specific calorie requirements becomes impossible

Engineering Contradiction:
Improveprecision in shape, size, thicknessVSAvoidpizza-making speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The 3D food printer employs dynamic extrusion processes where the printing head moves along programmed paths with variable speeds and extrusion rates. This dynamic control enables precise deposition of ingredients in custom shapes, sizes, and thicknesses while maintaining efficient production. The system can adapt extrusion parameters in real-time based on the digital design model, achieving both precision and productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows independent adjustment of multiple parameters including shape geometry, size dimensions, thickness, and ingredient composition. By digitally controlling these parameters through the mobile application and server, the system can precisely customize each pizza's physical and nutritional characteristics without compromising manufacturing speed, as all changes are implemented through software configuration rather than manual adjustment.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If limited pizza sizes are offered, then inventory and preparation are simplified, but configuring pizza to specific calorie requirements becomes almost impossible

Engineering Contradiction:
Improveingredient composition flexibilityVSAvoidcustomization interface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mobile application provides a self-service interface where users can independently design and customize their own pizzas by selecting ingredients, adjusting portions, and specifying dietary requirements. The system automatically calculates nutritional information and configures the design based on user inputs, eliminating the need for complex manual configuration assistance while enabling complete customization freedom for nutritional content.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms where the server continuously monitors and provides real-time information about nutritional content, ingredient availability, and design parameters to the user through the mobile application. This feedback loop allows users to make informed adjustments to their pizza design to meet specific calorie and nutritional requirements, simplifying the customization process by providing clear, actionable information rather than requiring complex manual calculations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of pizzas with precise control over shape, size, and nutritional content, providing a customizable and healthy pizza-making solution.

Implementation Method 1

A system utilizing 3D printing technology that allows users to customize pizza crust, sauce, and cheese through a mobile app, sending instructions to a 3D food printer to create pizzas layer-by-layer

Methodology Applied
Scientific Effect3D Printing: 3D Printing

Data Source

PatentUS10349663B2System, apparatus and method for customizing and generating a 3D printed food item
Publication Date: 2019.07.16 BEEHEX LLC
  • US10349663B2 patent drawing
  • US10349663B2 patent drawing
  • US10349663B2 patent drawing

AI summary

A system for three-dimensional (3D) printing edible objects, the system including: a first 3D printer including: a first processor; one or more cartridges for storing ingredients used in printing a 3D printed edible object, a plurality of extruders for extruding the ingredients during printing of the 3D printed edible object and a plurality of relays coupled to the plurality of extruders. A first cartridge stores a first ingredient while a second cartridge stores a second ingredient that may be different from the first ingredient. A first extruder extrudes the first ingredient and a second extruder extrudes the second ingredient in a synchronized motion. A first subset of the plurality of relays is configured to control the first extruder and a second subset of the plurality of relays is configured to control the second extruder.